EASTMAN Kodak X-Omat 180 LP Service Manual Download Page 31

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Installation

1C7833 – July 1995

1–27

Modifications to the 500 BOARD

Figure 1–33

Moving JUMPER E1

[1] Move the JUMPER E1 on the 500 BOARD to PINS 2 and 3.

[2] Install the ELECTRICAL BOX in the PROCESSOR, if it was removed earlier.

(a) Reverse Step 1 on Page 1–17.

(b) Check that the ELECTRICAL BOX is aligned correctly and will seat fully when in the in and out

positions.

P506

TP1
AD2

TP3
AD_RUN

AD1

MOTFB

U19

U20

P505

CPU
U28

TP29
AS

AD0

R/W-

TP27

XIRQ

GND

RST

C100

P507

TP7

+5V

DS7

TP9

RST

P508

P504

TP10

MDTDRV

P502

TP23

TP32

TP33

+12V

-12V

PS_GND

P501

DS6

DS5

TP16

VPP

DS4

DS3

TP22

TP21

TP20

TP19

TP18

TP17

TP15

TP11

TP14

TP13

TP12

I0PAT

DREF

MSREF

-5

ADIN

ISREF

MDOFST

AGND

+24V

DS2

DS1

500 BD

TP2

1RQ

TP2
AD-REF

TP3
AD+REF

P503

P509

U31

U45

CPU
U28

AD0

R/W-

XIRQ

GND

RST

TP27

BT 501

506

505

504

503

502

501

BT 501

H127_2052DA

4
3
2

2 1

Summary of Contents for Kodak X-Omat 180 LP

Page 1: ...tant The Kodak X Omat 180 LP SORTER is designed for use on the Kodak X Omat 180 LP PROCESSOR Please insert this publication in the binder for the 180 LP PROCESSOR If the PROCESSOR is a 180 LPS PROCESSOR the binder already has this information except for the Installation Instructions You may therefore want to save the installation section ...

Page 2: ...ht to change this information without notice and makes no warranty express or implied with respect to this information Kodak shall not be liable for any loss or damage including consequential or special damages resulting from any use of this information even if loss or damage is caused by Kodak s negligence or other fault This equipment includes parts and assemblies sensitive to damage from electr...

Page 3: ...N SENSORS 1 35 Checking the DIVERTERS 1 36 Installing the PANELS and Checking for Correct Operation of the SORTER 1 36 Adjustments and Replacements 2 1 Special Tools Required 2 1 Electrostatic Discharge 2 2 Service Overview 2 3 Position and Identification of Subassemblies 2 3 De energizing and Energizing the PROCESSOR 2 5 General Access to the SORTER or to the PROCESSOR 2 6 Installing the TOP COVE...

Page 4: ...7 Operation of the INTERLOCK BOARD for the TOP COVER 3 8 Operation of the SORTER Transport 3 9 Explanation of Error Codes 3 10 Diagnostics 4 1 Error Codes 4 1 Troubleshooting the BIN SENSORS 4 5 Troubleshooting the DIVERTERS 4 7 Component Locator 5 1 Diagrams 6 1 Illustrated Parts List 7 1 Numerical Parts Index 8 1 Alphabetical Parts Index 9 1 Publication History 10 1 ...

Page 5: ...BOX HARNESS to J10 and TB5 1 20 Connecting the New ELECTRICAL BOX HARNESS to the 500 BOARD 1 22 Modifications to the 500 BOARD 1 27 Installing the SORTER HARNESS 1 28 Installing the COVER EXTENSION 1 31 Installing the New SPRINGS 1 32 Installing the FILM TRAY and the TOP COVER of the SORTER 1 34 Adjusting the Temperature of the DRYER in the PROCESSOR 1 34 Final Checkout 1 35 Checking the SWITCHES ...

Page 6: ...ore installing the SORTER check that you have all the parts listed on the packing list included with the SORTER Figure 1 1 Identifying the PANELS on the PROCESSOR H127_0022DA TOP COVER MAIN CIRCUIT BREAKER DRIVE SIDE PANEL FEED SIDE PANEL NON DRIVE SIDE PANEL DRYER SIDE PANEL H127_0022DCC ...

Page 7: ...oftware on the PROCESSOR will be displayed If the software on the LASER PRINTER is not 2 16 or higher ask the CESD Field Engineer to install Mod 21 on the 2180 LASER PRINTER Note If necessary use the PORTABLE COMPUTER and DIAGNOSTIC DISKETTE 5B6278 to determine the boot software version on the PROCESSOR See the instructions 699614 packed with the DIAGNOSTIC DISKETTE 2 If the PROCESSOR does not hav...

Page 8: ...M U20 a Use the PROM EXTRACTION TOOL TL 4430 to remove the existing BOOT PROM U20 b Place the new BOOT PROM U20 carefully on the SOCKET c Check that the keyed corners are aligned d Press U20 firmly into the SOCKET e Close the COVER of the ELECTRICAL BOX 7 Connect the INTERFACE CABLE TL 4391 to the ELECTRICAL BOX Figure 1 3 Connecting TL 4391 to the ELECTRICAL BOX H127_2053BA BOX ELECTRICAL COVER o...

Page 9: ... allow the PROCESSOR to operate for a minimum of 10 seconds 10 Energize the PORTABLE COMPUTER 11 Insert the DOWNLOAD DISKETTE into the A drive of the PORTABLE COMPUTER 12 At C type A and press Enter 13 At A type DOWNLOAD and press Enter 14 Follow the instructions on the screen of the PORTABLE COMPUTER 15 Wait approximately 3 minutes until loading is complete H108_0205AA INTERFACE CABLE H108_0205AC...

Page 10: ...ck of the PROCESSOR 5 Close the TOP COVER 6 Remove 4 SCREWS from the existing front HINGE PLATE and save the SCREWS 4 SCREWS from the existing back HINGE PLATE and save the SCREWS TOP COVER from the PROCESSOR Note The TOP COVER and the HINGE PLATES of the PROCESSOR will not be used with the SORTER installed 7 Disconnect CONNECTOR P J33 See Figure 1 5 8 Remove and save the 2 SCREWS and CONNECTOR P ...

Page 11: ...If necessary adjust the 2 front LEVELING SCREWS and the left back LEVELING SCREW To prevent having to adjust the LASER PRINTER do not adjust the right back LEVELING SCREW a Loosen the JAM NUT adjust the height of the LEVELING SCREW and then tighten the JAM NUT See Figure 1 8 b For adjustment of the LASER PRINTER to the newly leveled PROCESSOR it may be necessary to call the CESD Field Engineer Fig...

Page 12: ...tep 6 on Page 1 6 4 Connect CONNECTOR P J25 5 Place the wires for CONNECTOR P J25 outside the processing TANK 6 Install the STRAIN RELIEF on the front HINGE PLATE See Figure 1 9 7 To lock the STRAIN RELIEF gently hit the PIN 8 Use a WIRE TIE to connect the wire for the SWITCH to the STRAIN RELIEF 9 Remove the 2 cards from the holes in the HINGE PLATES Figure 1 9 Installation of the New HINGE PLATE...

Page 13: ... INNER E RING onto the HINGE PIN b Insert the HINGE PIN through the SORTER FRAME and the back HINGE PLATE See Figure 1 10 c Install CLIP OUTER E RING 3 Install the front HINGE PIN See Figure 1 11 a Install the INNER E RING onto the HINGE PIN b Insert the HINGE PIN through the SORTER FRAME and the front HINGE PLATE See Figure 1 11 c Install SPACER CLIP OUTER E RING H127_2051GA back HINGE PLATE CLIP...

Page 14: ...gure 1 12 Installation of the GAS SPRING Figure 1 13 Measuring the Distance between the SORTER and the Processing TANK Important Correct leveling of the PROCESSOR is critical for adjusting the height of the SORTER If the PROCESSOR requires leveling see Page 1 7 5 Move the SORTER to the down position 6 Adjust the height of the SORTER a Loosen the JAM NUTS on the SPINDLES H127_2054BA H127_2054BCA SP...

Page 15: ...ont SPINDLE b Adjust the front SPINDLE until the height of the SORTER is 8 cm 3 175 or 3 11 64 in 1 3 mm 0 050 or 3 64 in See Figure 1 13 c Observe Figure 1 13 carefully to check that you are measuring from the correct points d Adjust the back SPINDLE until it just touches the TANK e Tighten the JAM NUTS ...

Page 16: ...TER If it is black keep it Note If the original DRIVE CHAIN COVER is black the black DRIVE CHAIN COVER provided with the SORTER will not be used 3 Loosen the 4 SCREWS from the MOTOR BRACKET 4 Lift the DRIVE MOTOR and remove the DRIVE CHAIN 5 Remove the 4 SCREWS and the DRIVE MOTOR from the MOTOR BRACKET 6 Remove the 3 SCREWS and the MOTOR BRACKET from the PROCESSOR Figure 1 14 Removal of the DRIVE...

Page 17: ... SHAFT toward the dryer end of the PROCESSOR 10 Remove the SPROCKET PIN and the SPROCKET 11 Check that the THRUST WASHER did not come off with the SPROCKET 12 Discard the SPROCKET 13 Move the DRIVE SHAFT toward the feed end of the PROCESSOR until the WORM GEAR on the DRYER RACK again engages the WORM GEAR on the MAIN DRIVE SHAFT Note Step 13 allows correct adjustment of the height of the MAIN DRIV...

Page 18: ...osition of the BEARING RETAINER Figure 1 17 Installing the BEARING RETAINER on the New BEARING MOUNT 21 Install the new BEARING MOUNT using the 4 SCREWS removed in Step 16 Do not tighten the SCREWS Leave the SCREWS loose enough to move the BEARING MOUNT up and down 22 Remove the EXIT RACK See Figure 1 5 on Page 1 6 23 Check that the DRYER RACK is fully seated by pressing down firmly on the DRYER R...

Page 19: ...f the TANK 32 Tighten the SCREWS for the BEARING MOUNT in this order a 2 SCREWS on the bottom of the MOUNT b 2 SCREWS on the front of the MOUNT 33 Install the MOTOR BRACKET on the PROCESSOR using the 3 SCREWS removed in Step 6 on Page 1 12 34 Install the DRIVE MOTOR on the MOTOR BRACKET using the 4 SCREWS removed in Step 5 Do not tighten the SCREWS 35 Install the following parts in this order a TH...

Page 20: ...t the SENSOR insert the WRIST STRAP provided into the ESD GND JACK on the ELECTRICAL BOX Place the WRIST STRAP around your wrist 44 Install the SENSOR BRACKET a Use the top SCREW loosened in Step 1 on Page 1 12 b Install a new bottom SCREW c Tighten the bottom SCREW Figure 1 18 Installation of the SENSOR BRACKET and ENCODER WHEEL SPROCKET H127_2016HA H127_2016HCA dryer end SHAFT DRIVE MAIN WHEEL S...

Page 21: ...ifications to the 500 BOARD on Page 1 27 Figure 1 19 The Position of CONNECTOR P J54 on PROCESSORS with the ELECTRICAL BOX HARNESS Installed at the Factory 1 For easier installation of the ELECTRICAL BOX HARNESS and COVER remove the ELECTRICAL BOX from the PROCESSOR a Disconnect CONNECTORS P J2 and P J3 b Remove 3 NUTS from the BOX HINGE NUT and GROUND STRAP from the ELECTRICAL BOX ELECTRICAL BOX ...

Page 22: ...2 NUTS and 2 GROUND STRAPS from the COVER 6 Remove the 3 SCREWS from the front of the existing COVER of the ELECTRICAL BOX 7 Lift and hold the 500 BOARD 8 Remove the existing COVER and place the new COVER in position under the 500 BOARD Note The existing COVER will not be used again 9 To fasten the new COVER to the ELECTRICAL BOX install 3 SCREWS 2 GROUNDS STRAPS and 2 NUTS on the new COVER 500 BO...

Page 23: ...acing the New ELECTRICAL BOX HARNESS in Position Figure 1 22 The Correct Position of the ELECTRICAL BOX HARNESS 1 Place the ELECTRICAL BOX HARNESS in position See Figure 1 22 H127_2101DA RELIEF STRAIN ELECTRICAL BOX HARNESS STRAIN RELIEF SCREW J10 TB5 WIRES 50 and 53 H127_2101DCA ...

Page 24: ...m the power supply 2 Install wires 50 51 and 55 to J10 See Figure 1 23 below Figure 1 24 on Page 1 21 and the table below Note Position No 1 on J10 is toward the bottom of the ELECTRICAL BOX If you connect any wires incorrectly to J10 see Figure 1 25 on Page 1 21 to remove them Figure 1 23 Connecting the Wires to TB5 and J10 Connect Wire No To Position No On Connector No 55 2 J10 50 7 J10 51 9 J10...

Page 25: ...lable position on Level 4 b Install wire 50 to any available position on Level 2 Note Level 4 is toward the bottom of the ELECTRICAL BOX Figure 1 24 Connecting Wires to J10 Figure 1 25 Removing Incorrectly Installed Wires from J10 Connect Wire No To Any Available Position on Level No On Connector No 53 4 TB5 50 2 TB5 H127_2057AC H127_2058AC ...

Page 26: ...on the CONNECTORS J504 and J505 See also the figures on Page 1 23 Note If you connect any wires incorrectly to J504 or J505 see Figure 1 29 on Page 1 23 to remove them If a PIN is inside hole No 10 of CONNECTOR J504 see Figure 1 26 for removal Figure 1 26 Removal of a PIN from Position No 10 on CONNECTOR J504 If Necessary Connect Wire No To Position No On Connector No 45 10 J504 Connect Wire No To...

Page 27: ...505 on the 500 BOARD Figure 1 29 Removing Incorrectly Installed Wires from CONNECTORS J505 or J505 3 Install CONNECTORS J504 J505 J506 J507 and J508 on the 500 BOARD 1 10 1 50 45 P506 P504 P508 44 46 43 26 28 30 32 J505 H127_2046HA 2 49 2 9 P507 P505 26 25 J504 H127_2048AC CONNECTOR H127_2048ACA H127_2049AC TL 4598 CONNECTOR H127_2049ACA ...

Page 28: ...hat holds the existing STRAIN RELIEF See Figure 1 22 on Page 1 19 5 Cut the STRAIN RELIEF and remove it from the wires 6 See Figure 1 30 above for correct positions and install a the longer piece of ZIPPER TUBING around the wires in the bottom of the ELECTRICAL BOX going to J10 b a WIRE TIE packed with the ZIPPER TUBING around each end of the ZIPPER TUBING H127_2102HA J10 WIRE TIE WIRE TIE ZIPPER ...

Page 29: ...ce of ZIPPER TUBING around the existing wires and wires 50 and 53 from the new ELECTRICAL BOX HARNESS Important The STRAIN RELIEF should be higher than the ZIPPER TUBING 8 Install 2 WIRE TIES packed with the ZIPPER TUBING around the ZIPPER TUBING H127_2082GA RELIEF STRAIN 2 WIRE TIES ZIPPER TUBING H127_2082GCA ...

Page 30: ...BOX 11 Route the J10 CONNECTOR wires through the notch in the HARNESS BRACKET 12 Check that the COVER of the ELECTRICAL BOX will close If not adjust the position of the ELECTRICAL BOX HARNESS 13 Fasten the ELECTRICAL BOX HARNESS to the HARNESS BRACKET with the 2 SCREWS 14 Connect J10 15 Install WIRE TIES in the ELECTRICAL BOX to hold the wires of the new ELECTRICAL BOX HARNESS and the existing wir...

Page 31: ... in the in and out positions P506 TP1 AD2 TP3 AD_RUN AD1 MOTFB U19 U20 P505 CPU U28 TP29 AS AD0 R W TP27 XIRQ E1 E2 GND RST E S2 C100 S1 P507 TP7 5V DS7 TP9 RST P508 P504 TP10 MDTDRV P502 TP23 TP32 TP33 12V 12V PS_GND P501 E5 DS6 DS5 E4 TP16 VPP DS4 DS3 TP22 TP21 TP20 TP19 TP18 TP17 TP15 TP11 TP14 TP13 TP12 I0PAT DREF MSREF 5 1 ADIN ISREF MDOFST AGND 5 24V DS2 DS1 500 BD TP2 1RQ E3 TP2 AD REF TP3 ...

Page 32: ... SORTER HARNESS in PROCESSORS not Wired for the SORTER at the Factory H127_2076EA notch H127_2076ECA STUD LOOP DRIP wire ground P J54 COVER BOX ELECTRICAL RELIEF STRAIN SCREW SORTER HARNESS PLATE HINGE front SENSOR P J33 SWITCH P J53 P J52 HARNESS SORTER PLATE HINGE front RELIEF STRAIN SCREW ...

Page 33: ... the SORTER HARNESS in PROCESSORS Wired for the SORTER at the Factory H127_2077EA H127_2077ECA SENSOR P J54 RELIEF STRAIN SCREW HARNESS SORTER PLATE front HINGE STUD ground wire P J33 SWITCH P J52 P J53 HARNESS SORTER PLATE HINGE front RELIEF STRAIN SCREW ...

Page 34: ...ttom of the PROCESSOR 6 Insert the SORTER HARNESS in the front HINGE PLATE See Figure 1 34 or 1 35 7 Connect CONNECTOR P J53 for the SENSOR 8 Connect CONNECTOR P J52 for the SWITCH 9 Remove the left top SCREW from the front HINGE PLATE 10 Install a new STRAIN RELIEF to hold the new SORTER HARNESS Fasten the STRAIN RELIEF to the FRONT HINGE PLATE with the SCREW removed in Step 9 Do not use the WASH...

Page 35: ... as shown a Check that the LIP of the COVER EXTENSION is over the WET SECTION COVER 3 Using the COVER EXTENSION as a template drill 3 holes that are 3 2 mm 1 8 in in diameter in the WET SECTION COVER a Use a CENTER PUNCH to mark the holes b Use a DRILL BIT less than 3 2 mm 1 8 in in diameter to begin the holes c Use a 3 2 mm 1 8 in DRILL BIT to finish the holes 4 Using the 3 FASTENERS provided ins...

Page 36: ...ASH CROSSOVER c WASH RACK d DRYER RACK 2 Remove and discard the 2 SPRINGS from the both the DEVELOPER FIXER CROSSOVER and the FIXER WASH CROSSOVER 3 Install the new SPRINGS 1C7106 in both the DEVELOPER FIXER CROSSOVER and the FIXER WASH CROSSOVER Figure 1 38 Identifying the RACKS and CROSSOVERS in the PROCESSOR H127_0200AA 2 SPRINGS H127_0200ACA H104_0072BA CROSSOVER FIXER WASH RACK WASH DEVELOPER...

Page 37: ...he DRYER RACK 8 Remove the following parts from the UPPER SQUEEGEE ROLLER on the non drive side of the DRYER RACK SPRING and discard E RING and keep 9 For access to the GEAR PIN move the UPPER SQUEEGEE ROLLER toward the drive side of the PROCESSOR 10 Remove from the drive side of the UPPER SQUEEGEE ROLLER GEAR PIN SPROCKET WASHER SPRING and discard 11 Reverse Steps 8 through 10 to install the new ...

Page 38: ...OP COVER of the SORTER in position 6 Lift the SORTER and TOP COVER 7 Install a 2 top SCREWS b 2 bottom SCREWS 8 Tighten the 4 SCREWS Adjusting the Temperature of the DRYER in the PROCESSOR Important Films that are not fully dry can cause transport problems in the SORTER 1 Process several test films to check that the DRYER in the PROCESSOR operates correctly and that the sheets of film are fully dr...

Page 39: ...614 that is shipped with the DIAGNOSTICS DISKETTE 1 Select Specific Test Mode 2 Select Sorter Sensor Test 3 With the FILM TRAY in position check that the PORTABLE COMPUTER displays Film Tray Interlock ON If necessary adjust the SWITCH and MAGNET 4 Remove the FILM TRAY and check that the PORTABLE COMPUTER displays Film Tray Interlock OFF Figure 1 42 Adjusting the SWITCH or MAGNET for the FILM TRAY ...

Page 40: ... the PORTABLE COMPUTER displays Bin Assembly Interlock OFF 8 Go to Process Sensor Test 9 Check that the PORTABLE COMPUTER displays Cover in place If necessary adjust the SWITCH and MAGNET 10 Lift the TOP COVER and check that the PORTABLE COMPUTER displays Cover not in place Figure 1 44 Adjusting the SWITCH or MAGNET for the TOP COVER H127_2011GA BIN TOP COVER H127_2011GCA H127_2060BA H127_2060BCA ...

Page 41: ...SENSORS 1 Go to the Sorter Sensor Test 2 Check that the 9 BIN SENSORS operate correctly by blocking each BIN SENSOR with a piece of paper or film If the BIN SENSORS do not operate correctly see the diagnostic procedures for the SORTER in Section 4 H127_2062GA 9 BIN SENSORS film H127_2062GCA ...

Page 42: ...o 1 3 Check that DIVERTER No 1 operates smoothly 4 Check the other DIVERTERS If the DIVERTERS do not operate correctly see the diagnostic procedures for the SORTER in Section 4 Figure 1 46 Checking the DIVERTERS Installing the PANELS and Checking for Correct Operation of the SORTER 1 Install the PANELS on the PROCESSOR 2 Run test films H127_2059HA H127_2059HCA DIVERTER No 9 No 1 ...

Page 43: ...the Front BEARING 2 17 Replacement of the GEAR or the Back BEARING 2 18 Replacement and Adjustment of the DRIVE BELT 2 19 Replacement of the DRIVE MOTOR or the GEARBOX 2 20 Replacement of the MAIN DRIVE SHAFT 2 21 Replacement of the WORM GEARS 2 22 Replacement of the GAS SPRING 2 23 Replacement of the 4000 BOARD or MOTOR CONTROLLER BOARD 2 24 Replacement of the 100 BOARD 2 25 Replacement of the ID...

Page 44: ...omponents Preventive Measures Always look for an ESD warning label before doing any procedure involving static sensitive components such as CIRCUIT BOARDS All static sensitive components are marked with bright graphic labels which frequently include instructions Follow all label instructions If the work area is carpeted spray the carpet with an antistatic solution In low humidity environments spra...

Page 45: ... 3 Service Overview Position and Identification of Subassemblies Figure 2 1 Identifying the Sides of the SORTER Figure 2 2 Identifying the MODULES H126_0730AA right back front left H126_0730ACA H127_2001GA H127_2001GCA front NO 1 MODULE NO 9 MODULE ...

Page 46: ...SERVICE MANUAL 2 4 July 1995 1C7833 Figure 2 3 Identifying the DIVERTERS H127_2087DA H127_2087DCA NO 1 DIVERTER ...

Page 47: ... must be de energized To de energize the PROCESSOR move the MAIN CIRCUIT BREAKER CB1 on the front of the PROCESSOR to the O position and the main wall CIRCUIT BREAKER to OFF To energize the PROCESSOR move the main wall CIRCUIT BREAKER to ON and the MAIN CIRCUIT BREAKER CB1 on the PROCESSOR to the position H126_0730AA H126_0730ACB CB1 BREAKER MAIN CIRCUIT ...

Page 48: ...SSOR See above procedure 2 Remove any films from the BIN 3 Lift and remove the BIN 4 Lift the TOP COVER 5 For access to the PROCESSOR remove the FILM TRAY 6 To release the ACCESS DOOR rotate each ACCESS DOOR LATCH counterclockwise See Figure 2 5 on Page 2 7 7 Remove 4 SCREWS TOP COVER from the SORTER H127_2011GA BIN TOP COVER H127_2011GCA ...

Page 49: ... over the processing section to catch falling parts Installing the TOP COVER 1 Install the FILM TRAY 2 Rotate the 2 HINGE PINS until the larger CUTOUT is up toward the TOP COVER See Figure 2 5 3 With the SORTER in the down position place the TOP COVER of the SORTER in position 4 Lift the SORTER and TOP COVER 5 Install the 4 SCREWS H127_2035HA RETAINING PLATE H127_2035HCA 2 SCREWS PIN HINGE TRAY FI...

Page 50: ...with the SOLENOID BRACKET and the DIVERTER c DIVERTER from the SOLENOID BRACKET d front BEARING from the SOLENOID BRACKET e back BEARING from the SORTER FRAME Figure 2 6 Replacement of a DIVERTER 5 Reverse the above steps to install a new DIVERTER and BEARINGS While installing do the following a Check that the SOLENOID BRACKET is inserted in the long hole in the SORTER FRAME b Check that both ends...

Page 51: ...he SOLENOID BRACKET is inserted in the long hole in the SORTER FRAME b Check that both ends of the SPRING are in the grooves c When tightening the SCREW hold the SOLENOID BRACKET so that the notch is fully seated around the locating TAB d Check that the wires of the SOLENOID are in a position that will allow the SOLENOID to operate correctly Figure 2 7 Replacement of the SOLENOID H127_2017GA H127_...

Page 52: ...NECTORS 6 Using a SCREWDRIVER press on the SWITCH TABS to release the INTERLOCK SWITCH from the BRACKET 7 Install the new INTERLOCK SWITCH in the BRACKET 8 Connect the 2 CONNECTORS to the 2 PINS on the edges of the new INTERLOCK SWITCH See Figure 2 8 9 Install the BRACKET 10 Check that the TABS on the BRACKET are inserted in the 2 long holes in the SORTER FRAME 11 Install the SCREW H127_2010GA TAB...

Page 53: ...the MODULE to be removed See Page 2 17 Note If removing the MODULE No 10 remove the INTERLOCK SWITCH instead of a BIN ROLLER See Page 2 10 4 Remove the 2 SCREWS Possible damage from electrostatic discharge ESD 5 Disconnect the CONNECTOR from the 100 BOARD See Page 2 26 6 Pull the wire toward the back until you can remove the wire from the FRAME 7 Lift the MODULE and move it to the right to remove ...

Page 54: ...Remove the CONNECTOR from the wires on the SENSOR a If the SENSOR will not be used again cut the wires to remove the CONNECTOR b If the SENSOR will be used again use a PIN EXTRACTION TOOL TL 4598 to remove the PINS from the CONNECTOR See Figure 2 10 4 Pull the wires through the MODULE Figure 2 11 Replacement of a SENSOR on a MODULE H127_2090AC PIN CONNECTOR TL 4598 H127_2090ACA H127_2070BC H127_20...

Page 55: ...Check that the positions of the wires are correct See Figure 2 13 Note For easier routing of the CONNECTOR through the MODULE use tape to fasten a piece of stiff wire to the wire connected to the SENSOR Figure 2 12 Installing the PINS in the New CONNECTOR Figure 2 13 Positions of the PINS and Wires in the New CONNECTOR H127_2096AC PIN CONNECTOR H127_2096ACA H127_2091AC H127_2091ACA blue red white ...

Page 56: ... DOOR or remove the MODULE See Page 2 11 for the procedure to remove a MODULE 2 For access to the O RING move the SHAFT fully to one end 3 Remove the O RING 4 To remove the SHAFT from the MODULE move the SHAFT toward the other end 5 Discard the ROLLERS Note You can use the piece of paper wrapped around the new ROLLER to hold the ROLLER in position during installation 6 Place the new first ROLLER i...

Page 57: ...installation of the O RING use TWEEZERS to stretch the O RING over the SHAFT See Figure 2 15 10 For a MODULE reverse the steps on Page 2 11 to install the MODULE in the SORTER Figure 2 16 Replacement of the ROLLERS on a LEAD or MAIN MODULE H127_2097AA TWEEZERS O RING SHAFT H127_2097ACA H127_2025BA H127_2025BCA O RING ROLLER MODULE SHAFT ...

Page 58: ... the SHAFT SUPPORT 5 Remove the ROLLER from the SHAFT 6 Remove the SHAFT 7 To remove the SPRING pull it up from the LIP 8 Reverse the steps to install new ROLLERS or SPRINGS 9 Check that the SPRING is between the LIP and the MODULE and in the groove on the SHAFT 10 If necessary remove other components on the MODULE and install new components See Pages 2 11 through 2 14 11 Reverse the steps on Page...

Page 59: ... the back of the SORTER beyond the groove on the BIN ROLLER 5 Move the BIN ROLLER fully toward the front of the SORTER 6 To remove the back BEARING from the SORTER FRAME press it toward the front of the SORTER Important Do not allow the WASHER to fall 7 Lift the back of the BIN ROLLER and move the BIN ROLLER toward the back of the SORTER to remove the BIN ROLLER from the SORTER Figure 2 18 Replace...

Page 60: ...age 2 17 2 Use a ROLL PIN PUNCH TL 1387 to remove the PIN from the BIN ROLLER 3 Remove from the BIN ROLLER GEAR E RING BEARING Note When installing the GEAR use a new PIN and new E RING Figure 2 20 Replacement of the GEAR or the Back BEARING H127_2006GA TL 1387 BIN ROLLER PIN H127_2006GCA H127_2005BA E RING H127_2005BCA BIN ROLLER WASHER back BEARING GEAR PIN ...

Page 61: ...ired 3 Loosen the 3 SCREWS that hold the DRIVE MOTOR 4 To loosen the DRIVE BELT move the DRIVE MOTOR 5 Remove the existing DRIVE BELT and install a new one 6 Adjust the tension on the DRIVE BELT by moving the DRIVE MOTOR 7 Press on the center of the DRIVE BELT until the deflection is 6 4 mm 1 4 in 8 Holding the DRIVE MOTOR in this position tighten the 3 SCREWS 6 4 mm 1 4 in H127_2028BA DRIVE BELT ...

Page 62: ... that hold the DRIVE MOTOR to the BRACKET GEARBOX from the DRIVE MOTOR 3 If installing a new GEARBOX a Loosen the 2 SETSCREWS and remove the GEAR from the SHAFT b Install the GEAR on the SHAFT of the new GEARBOX in the correct position See Figure 2 23 4 To install the new DRIVE MOTOR or GEARBOX reverse the steps above 5 Adjust the tension on the DRIVE BELT See Page 2 19 Figure 2 23 Removing the GE...

Page 63: ...ove DRIVE BELT see Page 2 19 9 BIN ROLLERS see Page 2 17 E RING that is adjacent to the BEARING from the right end of the MAIN DRIVE SHAFT 5 Press the BEARINGS and the MAIN DRIVE SHAFT to the right and out of the BRACKETS 6 Lift the MAIN DRIVE SHAFT from the SORTER 7 To install a new MAIN DRIVE SHAFT reverse the above procedure Figure 2 24 Replacement of the MAIN DRIVE SHAFT H127_2037BA BEARING E ...

Page 64: ... BEARING 2 THRUST WASHERS and THRUST BEARING E RING that is adjacent to the first WORM GEAR GEAR PIN from the first WORM GEAR first WORM GEAR 3 Do Step 2 for the other WORM GEARS 4 To install new WORM GEARS reverse the steps above H127_2034BA H127_2034BCA TL 1387 GEAR PIN WORM GEAR SHAFT MAIN DRIVE PULLEY SETSCREW WORM GEAR 2 THRUST WASHERS BEARING E RING THRUST BEARING GEAR PIN ...

Page 65: ...TER while you release the GAS SPRING from the MOUNT 4 Continue holding the SORTER in the up position with your left hand and pry the RELEASE CLIP with a SCREWDRIVER while pulling the GAS SPRING from the top MOUNT See the figure 5 Continue holding the SORTER in the up position with your left hand and release the RELEASE CLIP on the bottom MOUNT 6 Remove the GAS SPRING from the SORTER 7 Install the ...

Page 66: ...from the BRACKET 4 For access to the CONNECTORS and BOARDS lift the BRACKET from the PROCESSOR 5 Disconnect CONNECTORS J4001 J4002 and J4003 from the 4000 BOARD or the CONNECTOR from the MOTOR CONTROLLER BOARD 6 Release the ANCHORS and remove the 4000 BOARD or remove the 2 SCREWS and the MOTOR CONTROLLER BOARD 7 Reverse the procedure to install a new 4000 BOARD or MOTOR CONTROLLER BOARD H127_2030H...

Page 67: ...he 100 BOARD off the ANCHOR Be careful or the BOARD may break To prevent damage to the conductive material on the BOARD do not use tools that have sharp edges Component wires may break where they are mounted to the BOARD Use caution when removing the 100 BOARD not to hit the components or wires 5 Wrap electrical tape around the blade of a flat head SCREWDRIVER 6 Place the blade as close as possibl...

Page 68: ...s 100 Bd Connector Diverter Solenoid No J101 1 J102 2 J103 3 J104 4 J105 5 J106 6 J107 7 J108 8 Bin Sensor Connector Positions 100 Bd Connector Bin Sensor No J113 1 J114 2 J115 3 J116 4 J117 5 J118 6 J119 7 J120 8 J121 9 J122 10 Other Connector Positions J109 B11 Fan J110 B12 Fan J111 Sorter Harness J112 Sorter Harness J123 4000 Board Harness J113 J114 J116 J117 J118 J119 J120 J121 TP1 TP2 TP3 TP4...

Page 69: ...3 Remove the 2 SCREWS from the BRACKET that holds the 4000 BOARD See Figure 2 27 on Page 2 24 4 For access to the 2 IDLER GEARS move the BRACKET as necessary 5 To remove the IDLER GEAR remove E RING WASHER IDLER GEAR 6 Install a new IDLER GEAR WASHER and E RING 7 Check that the IDLER GEARS engage 8 Install the BRACKET AND BOARD ASSEMBLY Figure 2 30 Installation of New IDLER GEARS H127_2093HA H127_...

Page 70: ... the SORTER Routine preventive maintenance on the PROCESSOR is however critical especially cleaning the DRYER RACK and the EXIT RACK RACKS that are not kept clean can cause delays in the transport of the film Delays will affect the timing of when films are sensed by the SORTER and error codes E101 E109 ...

Page 71: ...on Page Table of Contents Overview 3 2 Description 3 2 Operation of the BOARDS 3 6 Control of the DIVERTER SOLENOIDS 3 6 Operation of the BIN SENSORS 3 7 Operation of the INTERLOCK BOARD for the TOP COVER 3 8 Operation of the SORTER Transport 3 9 Explanation of Error Codes 3 10 ...

Page 72: ...SORTER is designed for optimizing system footprint operator convenience processor maintenance and access to film jams The SORTER has 9 BINS with a capacity of 50 sheets of film each The BINS accept all film sizes including mixed film sizes at the rate of 180 sheets per hour The sorting mechanism is built into the TOP COVER of the PROCESSOR A lightweight removable BIN ASSEMBLY is mounted above it F...

Page 73: ...n one modality in order to accommodate more than 9 sources Sheets of film enter the horizontal film path of the SORTER as they exit the PROCESSOR A drive transport ROLLER is located in the middle of this film path to handle the smaller film sizes that would not reach the last BIN while the processor ROLLERS was still advancing them A DIVERTER is below each BIN to direct the sheets into the BIN At ...

Page 74: ...es the MAIN DRIVE SHAFT of the SORTER via a DRIVE BELT WORM GEARS on the MAIN DRIVE SHAFT drive the BIN ROLLERS An ENCODER WHEEL SPROCKET and SENSOR on the MAIN DRIVE SHAFT of the PROCESSOR monitors the transport speed of the PROCESSOR The software on the 500 CIRCUT BOARD in the PROCESSOR controls the speed of the DRIVE MOTOR on the SORTER so that it is in synch with the transport of the PROCESSOR...

Page 75: ...995 3 5 Figure 3 3 Driving the ROLLERS of the SORTER H127_2088EA DRIVE 4000 BOARD MAIN DRIVE SHAFT MOTOR CONTROLLER BOARD BIN ROLLER MOTOR INTERLOCK SWITCH SOLENOID WHEEL SPROCKET SENSOR PROCESSOR MAIN DRIVE SHAFT H127_2088ECA ENCODER ...

Page 76: ...output from the buffer 5 volts to turn the SOLENOID off or 0 volts to turn the SOLENOID on goes to a SOLENOID DRIVER The SOLENOID DRIVER initally provides 20 24 volts to turn on the SOLENOID Over the next 1 4 second the voltage drops to a holding voltage of approximately 4 6 volts The SOLENOID DRIVER has an internal thermal FUSE The thermal FUSE will turn off the current to the SOLENOID if the cur...

Page 77: ...m of 10 milliseconds under these conditions This ensures correct operation of the BIN SENSOR The infrared energy reflects off the film and is sensed When film is present the output from the BIN SENSOR P J113 pin 2 is a pulsed digital signal with the timing corresponding to the enable signal from the BIN SENSOR 5 volts on for 80 µseconds OFF for 100 µseconds This signal goes through a buffer leaves...

Page 78: ...nt limiting resistor limits the initial surge of current that the MOTOR CONTROLLER would normally draw This limitation is done to keep from loading down the 24 volt POWER SUPPLY The 24 volt return signal supplied by the S20 INTERLOCK SWITCH for the BIN is also applied to a TIMER U2 The TIMER delays the turn on of RELAY K2 approximately 1 4 second RELAY K2 then supplies 24 volts to the MOTOR CONTRO...

Page 79: ...the 100 BOARD to the MOTOR CONTROLLER A speed SENSOR in the DRIVE MOTOR of the SORTER sends a pulsed 5 volts signal nominal frequency of approximately 350 Hz 10 Hz for 63 in minute through the 100 BOARD to the 500 BOARD This signal is monitored by the software which raises increases the speed of the SORTER or lowers decreases the speed of the SORTER the 0 5 volts control voltage until the SORTER t...

Page 80: ...ror 083 Inoperative transport in the SORTER This error will be reported if there are no feedback pulses from the MOTOR CONTROLLER indicating a speed of 0 even though the transport should be operating Error 083 will also be reported if the output to the DAC has reached its maximum or minimum value and the speed is still not the expected value The transport system of the PROCESSOR will not shut down...

Page 81: ... the 4000 BOARD is supplying 24 V return on P J 4001 PIN 3 when S20 is ON If necessary install a new 4000 BOARD 100 BOARD Check that the 100 BOARD is supplying 24 V return on P J123 PIN 22 when S20 is ON If necessary install a new 100 BOARD 500 BOARD If the above checks do not determine the problem install a new 500 BOARD E081 FILM TRAY not in position FILM TRAY removed while TOP COVER is open Clo...

Page 82: ...e ELECTRICAL BOX of the PROCESSOR If necessary install a new FUSE PROCESSOR speed ENCODER U11 or the 100 BOARD Using the PORTABLE COMPUTER diagnostics energize the PROCESSOR transport Check for 0 5 V pulses nominal frequency of 26 30 Hz at P J123 PIN 31 or TP16 on the 100 BOARD If there is no signal install a new U11 If the signal is correct check P J123 PIN 26 for 5 V pulses nominal frequency of ...

Page 83: ...essary install a new 500 BOARD 100 BOARD MOTOR CONTROLLER or DRIVE MOTOR If the DRIVE MOTOR in the SORTER is operating 1 Check for 0 5 V pulses nominal frequency of 350 Hz 10 Hz at P J111 PIN 1 ot TP18 on the 100 BOARD If there is no signal install a new DRIVE MOTOR or MOTOR CONTROLLER 2 If the correct signal is present on P J111 PIN 1 check for 0 5 V pulses nominal frequency of 350 Hz 10 Hz on P ...

Page 84: ...BIN SENSOR in MODULE X X last digit in the Error Code SENSOR is not sensing film See Troubleshooting the BIN SENSORS on Page 4 5 E101 109 Film jam at BIN 1 9 the last digit of the error code the BIN No Film jam in the SORTER Clear the jam Check that the BIN capacity of 50 sheets per BIN is not exceeded Check that the films exiting the PROCESSOR are fully dry If necessary increase the temperature o...

Page 85: ...is causing the malfunction For example assume that BIN SENSOR No 3 is malfunctioning a De energize the PROCESSOR b Disconnect CONNECTOR P J115 for BIN SENSOR No 3 from the 100 BOARD c Disconnect the adjacent CONNECTOR P J116 for BIN SENSOR No 4 from the 100 BOARD and connect it to P115 on the 100 BOARD Energize the PROCESSOR BIN SENSOR No 3 should indicate No Film Detected on the PORTABLE COMPUTER...

Page 86: ...resent install a new 100 BOARD 5 If the above steps do not isolate the problem check the SENSOR Output Signal from the 100 BOARD at the PINS in the table below There should be a pulsing 5 V signal ON for 80 µseconds OFF for 100 msecond when film is in the BIN SENSOR area There should be a 0 V signal when no film is in the area If no signal is present install a new 100 BOARD 6 If the above steps do...

Page 87: ...3 Measure the resistance of the SOLENOID It should be approximately 9 11 ohms If the resistance is not correct install a new SOLENOID Do not connect a SOLENOID that has incorrect resistance to a new 100 BOARD It may cause damage to the BOARD 4 Check the signal from the 500 BOARD at the PINS in the table below The voltage should be 0 V when the DIVERTER is de energized and 5 V when the DIVERTER is ...

Page 88: ...ze DIVERTER SOLENOID No 3 d If the interchanged SOLENOID works correctly replace the malfunctioning DIVERTER SOLENIOD disconnected in Step a Note If you measure the output of the 100 BOARD to the DIVERTER SOLENOID the voltage should be 20 24 V for 1 4 second after the SOLENOID is energized and 4 6 V holding voltage after 1 4 second See Section 3 Theory of Operation for more details on the operatio...

Page 89: ... Solenoid 5 4 P J109 100 Board Fan 5 4 P J110 100 Board Fan 5 4 P J111 100 Board Motor Control Signals 5 4 P J112 100 Board Power Supply Voltage 5 4 P J113 100 Board Bin 1 Sensor 5 4 P J114 100 Board Bin 2 Sensor 5 4 P J115 100 Board Bin 3 Sensor 5 4 P J116 100 Board Bin 4 Sensor 5 4 P J117 100 Board Bin 5 Sensor 5 4 P J118 100 Board Bin 6 Sensor 5 4 P J119 100 Board Bin 7 Sensor 5 4 P J120 100 Bo...

Page 90: ... 5 4 DS2 4000 Board Relay for Motor Controller Power ON 5 4 DS3 4000 Board 24 Volts for Motor Controller ON 5 4 Motors B Page B10 Sorter Drive Motor 5 3 B11 Fan 5 3 B12 Fan 5 3 Power Supply A Page A2 Sorter Motor Controller 5 3 Relays K Page K1 Relay 5 4 K2 Relay 5 4 Solenoids Indicators Page L1 L8 Diverter Solenoids 5 3 Sensors Switches Page S20 Bin Interlock Switch 5 3 S21 Film Tray Sensor 5 3 ...

Page 91: ...1C7833 July 1995 5 3 Figure 5 1 Top View of the SORTER H127_2068EA P J54 LPS H127_2068ECA 4000 Bd 100 Bd A2 B12 P J53 U11 P J54 Kit S21 P J52 L1 L2 L3 L4 L5 L6 L7 L8 U10 U9 U8 U7 U6 U5 U4 U3 U2 U1 B10 P J50 B11 P J55 S20 ...

Page 92: ...2069BC 4000 INTERLOCK SS H127_2069BCA DS1 P4001 DS2 K1 P4002 P4003 DS3 K2 J113 J114 J116 J117 J118 J119 J120 J121 TP1 TP2 TP3 TP4 TP5 TP6 TP7 TP8 TP9 TP10 TP11 TP12 TP13 TP14 H127_2032BA J115 J101 J102 J103 J104 J105 J106 J107 J108 J112 J110 J111 J123 TP15 TP16 TP18 TP20 TP17 TP19 J109 ...

Page 93: ...Circuit Diagram 6 5 180 LP LPS PROCESSOR DC Circuit Diagram 6 6 180 LP LPS PROCESSOR External Wiring Diagram 6 7 180 LP LPS PROCESSOR ELECTRICAL BOX Wiring Diagram 6 8 Note If you are installing a SORTER KIT on a Kodak X Omat 180 LP PROCESSOR remove Pages 6 5 through 6 8 from this section and insert them in the Diagram section of the 180 LP PROCESSOR service binder ...

Page 94: ...SERVICE MANUAL 6 2 July 1995 1C7833 ...

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Page 101: ...ardware 1 of 2 7 2 Miscellaneous Hardware 2 of 2 7 4 Bin Top Cover and Film Tray 7 6 Lower Transport Rollers Diverters and Idler Gears 7 8 Drive Motor and Drive Shaft 7 10 Encoder Wheel Sprocket on the Processor 7 12 Modules 7 14 Main Module 7 16 Lead Module 7 18 Transport Module 7 20 Circuit Boards and Interlock Switch 7 22 ...

Page 102: ...SERVICE MANUAL 7 2 July 1995 1C7833 Figure 7 1 Miscellaneous Hardware 1 of 2 H127_2039EA H127_2039ECA 3 3 3 8 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 ...

Page 103: ...ing Gas 2 1C4158 Pin Hinge front 3 188821 E Ring 4 1C4171 Spacer 5 1C4160 Clip 6 1C4156 Plate Hinge Front 7 365159 Clamp 8 914599 Switch 9 1C4159 Pin Hinge Back 10 528291 Washer 11 188828 Lock Washer 12 532358 Screw 13 1C4157 Plate Hinge Back 14 288235 Plate Tap 15 914915 Spindle 16 852624 Nut ...

Page 104: ...SERVICE MANUAL 7 4 July 1995 1C7833 Figure 7 2 Miscellaneous Hardware 2 of 2 H127_2041EA H127_2041ECA 4 4 3 4 13 12 11 10 9 8 7 6 5 4 3 2 1 ...

Page 105: ...1 619599 Washer 2 1C7968 Spring 3 1C4243 Shaft Pivot Door 4 136224 E Ring 5 1C7970 Roller 6 1C4199 O Ring 7 1C4265 Door Access Includes Items 5 6 8 9 8 1C7969 Latch Access Door Includes hardware 9 1C4245 Shaft 10 5B6148 Screw 11 853100 Lock Washer 12 852611 Washer 13 1C7967 Bracket Latch ...

Page 106: ...SERVICE MANUAL 7 6 July 1995 1C7833 Figure 7 3 Bin Top Cover and Film Tray H127_2095GA H127_2095GCA 1 2 4 3 H127_2004HA H127_2004HCB 5 6 7 8 9 10 11 12 ...

Page 107: ...art No Description Notes 1 1C7928 Bin Includes Items 2 3 4 2 1C4224 Brush Static 3 1C4181 Spring Ground 4 4B4361 Rivet 5 1C7930 Cover Top 6 852614 Washer 7 852653 Lock Washer 8 960860 Screw 9 852799 Washer 10 853086 Lock Washer 11 5B6861 Screw 12 1C7925 Film Tray ...

Page 108: ...SERVICE MANUAL 7 8 July 1995 1C7833 Figure 7 4 Lower Transport Rollers Diverters and Idler Gears H127_2038DA 1 2 3 4 5 6 7 8 9 10 11 7 12 14 2 3 1 13 1 2 16 15 1 2 17 2 1 H127_2038DCA ...

Page 109: ...6 Bearing 4 5B6860 Solenoid Includes Plunger Nut and Washer 5 1C4082 Bracket Solenoid 6 5B6127 Spring Diverter 7 151779 Bearing 8 5B6144 Screw 9 188828 Lock Washer 10 528291 Washer 11 1C4144 Diverter 12 1C4233 Roller Transport Lower 13 535646 Pin Gear 14 1C4228 Gear 15 1C4268 Bearing 16 1C4229 Gear Idler 17 1C4227 Gear Idler ...

Page 110: ...SERVICE MANUAL 7 10 July 1995 1C7833 Figure 7 5 Drive Motor and Drive Shaft H127_2045DA 20 13 9 11 9 19 18 17 16 15 14 12 10 8 7 6 5 4 3 2 1 H127_2045DCA ...

Page 111: ...udes Setscrew 5 1C4272 Belt Drive 6 1C4238 Setscrew 7 1C4273 Pulley 8 1C4236 Washer 9 1C7956 Bearing 10 129142 E Ring 11 852611 Washer 12 853100 Lock Washer 13 5B6148 Screw 14 1C4235 Shaft Main Drive 15 136224 E Ring 16 1C4225 Gear Worm 17 535646 Pin Gear 18 5B6142 Thrust Washer 19 1C4211 Thrust Bearing 20 1C4220 Main Drive Shaft Assembly Includes Items 6 10 and 14 17 ...

Page 112: ...SERVICE MANUAL 7 12 July 1995 1C7833 Figure 7 6 Encoder Wheel Sprocket on the Processor H127_2040HA 1 2 3 4 5 6 7 8 9 10 H127_2040HCA ...

Page 113: ... Item Part No Description 1 918557 Sensor 2 532358 Screw 3 188828 Lock Washer 4 1C4223 Bracket Sensor 5 852799 Washer 6 853086 Lock Washer 7 5B6141 Screw 8 365159 Clamp 9 1C4218 Encoder Wheel Sprocket 50 Hz 1C4219 Encoder Wheel Sprocket 60 Hz 10 914898 Pin ...

Page 114: ...SERVICE MANUAL 7 14 July 1995 1C7833 Figure 7 7 Modules H127_2018DA 2 3 1 1 2 3 H127_2018DCA 1 2 3 4 5 6 7 8 9 10 11 12 13 8 9 ...

Page 115: ...rew 2 188828 Lock Washer 3 528291 Washer 4 1C7932 Module Lead Complete Assembly 5 1C7934 Module Transport Complete Assembly 6 535646 Pin Gear 7 1C4226 Gear 8 129142 E Ring 9 1C7956 Bearing 10 1C4236 Washer 11 1C4230 Roller Bin 12 1C7933 Module Main Complete Assembly 13 5B6108 Label Transport Module ...

Page 116: ...SERVICE MANUAL 7 16 July 1995 1C7833 Figure 7 8 Main Module H127_2071DA H127_2071DCA 9 8 7 6 5 4 3 2 1 ...

Page 117: ...Part No Description Notes 1C7933 Module Main Complete Assembly 1 532358 Screw 2 188828 Lock Washer 3 1C7510 Sensor Bin Mod 1 must be installed to use this Sensor 4 1C7963 Roller Rubber 5 1C4199 O Ring 6 1C4245 Shaft 7 1C4247 Spring 8 1C4244 Roller 9 1C4248 Shaft ...

Page 118: ...SERVICE MANUAL 7 18 July 1995 1C7833 Figure 7 9 Lead Module H127_2079BA H127_2079BCA 6 5 4 3 2 1 ...

Page 119: ...95 7 19 Figure 7 9 Item Part No Description Notes 1C7932 Module Lead Complete Assembly 1 532358 Screw 2 188828 Lock Washer 3 1C7510 Sensor Bin Mod 1 must be installed to use this Sensor 4 1C7963 Roller Rubber 5 1C4245 Shaft 6 1C4199 O Ring ...

Page 120: ...SERVICE MANUAL 7 20 July 1995 1C7833 Figure 7 10 Transport Module H127_2020DA 7 1 2 3 4 5 6 8 1 3 H127_2020DCA ...

Page 121: ...rt No Description Notes 1C7934 Module Transport Complete Assembly 1 1C4247 Spring 2 1C4244 Roller 3 1C4248 Shaft 4 1C7510 Sensor Bin Mod 1 must be installed to use this Sensor 5 532358 Screw 6 188828 Lock Washer 7 5B6108 Label Transport Module 8 1C7963 Roller Rubber ...

Page 122: ...SERVICE MANUAL 7 22 July 1995 1C7833 Figure 7 11 Circuit Boards and Interlock Switch H127_2044EA 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 H127_2044ECA ...

Page 123: ...11 Washer 4 5B6144 Screw 5 188828 Lock Washer 6 528291 Washer 7 1C7495 Circuit Board Motor Controller 8 1C4126 Bracket 9 1C7501 Circuit Board 4000 10 322482 Switch Interlock 11 5B6144 Screw 12 188828 Lock Washer 13 528291 Washer 14 1C4142 Bracket 15 1C7479 Circuit Board 100 16 914888 Fan 17 853100 Lock Washer 18 853106 Screw ...

Page 124: ...SERVICE MANUAL 7 24 July 1995 1C7833 ...

Page 125: ...Clip 7 1 1C4171 Spacer 7 1 1C4181 Spring Ground 7 3 1C4199 O Ring 7 2 7 8 7 9 1C4211 Thrust Bearing 7 5 1C4218 Encoder Wheel Sprocket 50 Hz 7 6 1C4219 Encoder Wheel Sprocket 60 Hz 7 6 1C4220 Main Drive Shaft Assembly 7 5 1C4223 Bracket Sensor 7 6 1C4224 Brush Static 7 3 1C4225 Gear Worm 7 5 1C4226 Gear 7 7 1C4227 Gear Idler 7 4 1C4228 Gear 7 4 1C4229 Gear Idler 7 4 1C4230 Roller Bin 7 7 1C4233 Rol...

Page 126: ...ch 7 2 1C7968 Spring 7 2 1C7969 Latch Access Door 7 2 1C7970 Roller 7 2 288235 Plate Tap 7 1 322482 Switch Interlock 7 11 365159 Clamp 7 1 7 6 4B4361 Rivet 7 3 528291 Washer 7 1 7 4 7 7 7 11 532358 Screw 7 1 7 6 7 8 7 9 7 10 535646 Pin Gear 7 4 7 5 7 7 5B6108 Label Transport Module 7 7 7 10 5B6127 Spring Diverter 7 4 5B6141 Screw 7 6 5B6142 Thrust Washer 7 5 5B6144 Screw 7 4 7 7 7 11 5B6148 Screw ...

Page 127: ...Numerical Parts Index 1C7833 July 1995 8 3 914599 Switch 7 1 914888 Fan 7 11 914898 Pin 7 6 914915 Spindle 7 1 918557 Sensor 7 6 960860 Screw 7 3 Numerical Index Part No Description Figure No ...

Page 128: ...SERVICE MANUAL 8 4 July 1995 1C7833 ...

Page 129: ...7 11 365159 Clamp 7 1 7 6 1C4160 Clip 7 1 1C7930 Cover Top 7 3 1C4144 Diverter 7 4 1C4265 Door Access 7 2 129142 E Ring 7 4 7 5 7 7 136224 E Ring 7 2 7 5 188821 E Ring 7 1 1C4218 Encoder Wheel Sprocket 50 Hz 7 6 1C4219 Encoder Wheel Sprocket 60 Hz 7 6 914888 Fan 7 11 1C7925 Film Tray 7 3 1C4226 Gear 7 7 1C4228 Gear 7 4 1C4227 Gear Idler 7 4 1C4229 Gear Idler 7 4 1C4225 Gear Worm 7 5 1C7496 Gearbox...

Page 130: ...ler Transport Lower 7 4 532358 Screw 7 1 7 6 7 8 7 9 7 10 5B6141 Screw 7 6 5B6144 Screw 7 4 7 7 7 11 5B6148 Screw 7 2 7 5 7 11 5B6861 Screw 7 3 853106 Screw 7 11 960860 Screw 7 3 918557 Sensor 7 6 1C7510 Sensor Bin 7 8 7 9 7 10 1C4238 Setscrew 7 5 1C4245 Shaft 7 2 7 8 7 9 1C4248 Shaft 7 8 7 10 1C4235 Shaft Main Drive 7 5 1C4243 Shaft Pivot Door 7 2 5B6860 Solenoid 7 4 1C4171 Spacer 7 1 914915 Spin...

Page 131: ...s Index 1C7833 July 1995 9 3 1C4236 Washer 7 4 7 5 7 7 528291 Washer 7 1 7 4 7 7 7 11 619599 Washer 7 2 852611 Washer 7 2 7 5 7 11 852614 Washer 7 3 852799 Washer 7 3 7 6 Alphabetical Index Part No Description Figure No ...

Page 132: ...SERVICE MANUAL 9 4 July 1995 1C7833 ...

Page 133: ...g_sorter doc dg_sorter doc cl_sorter doc di_sorter doc ip_sorter doc ni_sorter doc ai_sorter doc sorter doc July 1995 1C7833 2468 018 most Updated part numbers and minor design changes that occurred since March Filenames sm3200_1_018 book sm3200_1_018 front ii3200_1_018 doc ar3200_1_018 doc tg3200_1_018 doc dg3200_1_018 doc cl3200_1_018 doc di3200_1_018 doc ip3200_1_018 doc ni3200_1_018 doc ai3200...

Page 134: ...sorter3200_1_018 doc HEALTH SCIENCES DIVISION EASTMAN KODAK COMPANY ROCHESTER N Y 14650 Kodak Ektascan and X Omat are trademarks ...

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