EASTMAN 3434 Adjustments Download Page 72

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ADJUSTMENTS AND REPLACEMENTS

01JUN99 – 5B6331

Removing the 5000 BOARD-Microprocessor

Important

• This procedure requires the use of a PORTABLE COMPUTER. The 5000 BOARD does not contain a removable

program software PROM. The new 5000 BOARD will not work unless you download software.

• The 5000 BOARD is shipped without the CLOCK/MEMORY MODULE. The CLOCK/MEMORY MODULE can be

ordered separately or transferred from the old 5000 BOARD.

• The newer 5000 BOARDS have removable plug-in RELAYS K5001 through K5006.

Warning

• Dangerous Voltage

• Possible damge from electrostatic discharge.

[1] De-energize the PROCESSOR.

[2] Lift the TOP COVER.

[3] Remove the DRYER END PANEL.

[4] Pull out the ELECTRICAL BOX and open the COVER.

[5] Disconnect the 9 CONNECTORS from the 5000 BOARD.

[6] Remove the 8 SCREWS and the 5000 BOARD.

[7] Place the new 5000 BOARD on a grounded work surface.

Caution

The CLOCK/MEMORY MODULE must be installed as shown in the graphic.

[8] Move the CLOCK/MEMORY MODULE to the new 5000 BOARD. Align the indentation on the MODULE with PIN

1 on the 5000 BOARD.

H150_0060BA

MODULE

CLOCK/MEMORY

H150_0060BCA

5000 BOARD

10 CONNECTORS

COVER

BOX

ELECTRICAL

8 SCREWS

U5006

Summary of Contents for 3434

Page 1: ...GING Eastman Kodak Company 1999 Adjust Replace Production HealthImaging Publication No 5B6331 01JUN99 Supersedes 5B6331 NOV97 ADJUSTMENTS AND REPLACEMENTS for the Kodak X Omat 3000 RA PROCESSOR Service Code 3434 ...

Page 2: ...uid due to backup overflow or other malfunctions of the drain associated with your Kodak X Omat 3000 RA Processor call a plumber or other contractor to correct any problem with the drain Kodak accepts no responsibility or liability whatsoever for the serviceability of any drain connected to or associated with a Kodak X Omat Processor Such drains are the sole responsibility of the customer Descript...

Page 3: ... or FL2 55 Removing the SAFELIGHT RECEPTACLE J35 56 Removing the AC CIRCUIT BREAKER CB1 57 Removing the QUAD POWER SUPPLY A1 59 Removing the 5 V DC POWER SUPPLY for Serial No 100500 and above 60 Removing the 5 V DC POWER SUPPLY for Serial Nos below 100500 61 Adjusting the 5 V DC POWER SUPPLY Voltage Serial No below 100500 62 Removing a SOLID STATE RELAY 63 Removing the LEVEL SENSOR HOUSING and LEV...

Page 4: ...4 01JUN99 5B6331 ...

Page 5: ... 720 kilobyte 3 1 2 in disk drive A serial communications port configured as COM 1 Refer to the user manual for the PORTABLE COMPUTER Tool No Description TL 2431 AIR METER TL 2170 CLAMPS TL 2170 Download DISKETTE TL 4430 EXTRACTION TOOL TL 3346 GROUNDING KIT TL 4391 INTERFACE CABLE TL 2324 Lithium BALL and ROLLER BEARING GREASE TL1926 Magnetic Power Warning SIGN PORTABLE COMPUTER1 TL 3230 SEALANT ...

Page 6: ...at an ESD protected work station or use a portable grounding mat For help in setting up an ESD protected work station contact your Kodak representative When moving static sensitive components from one area to another insert and transport the components in ESD protective packaging Service Preparation Warning Dangerous Voltage Before you replace electrical components move the main wall CIRCUIT BREAK...

Page 7: ...e the PROCESSOR a Move the wall CIRCUIT BREAKER to the OFF position b Lock the wall CIRCUIT BREAKER and attach a MAGNETIC POWER WARNING SIGN TL 1926 to warn others not to energize the PROCESSOR while you are performing service c Move the MAIN CIRCUIT BREAKER CB1 to the O position 2 To energize the PROCESSOR a Remove the MAGNETIC POWER WARNING SIGN from the wall CIRCUIT BREAKER Move the wall CIRCUI...

Page 8: ...gize the PROCESSOR Note The REPLENISHMENT PUMPS will be de energized and the flow of developer and fixer from the REPLENISHMENT TANKS will stop when the PROCESSOR is de energized 2 Open FIXER DRAIN VALVE DEVELOPER DRAIN VALVE H150_0168CA H150_0168CCA DEVELOPER DRAIN VALVE AIR EXHAUST FIXER DRAIN VALVE ...

Page 9: ...Energize the PROCESSOR 3 On the DISPLAY PANEL on top of the PROCESSOR press a GO TO SETUP Key b 4 digit access code c MORE Key d OPTIONS Key e REPLEN MODE Key f TANK FILL Key Note See the OPERATOR MANUAL Publication Number 5B6328 for more details on draining and filling the processing TANKS H150_0168CA H150_0168CCA DEVELOPER DRAIN VALVE AIR EXHAUST FIXER DRAIN VALVE ...

Page 10: ...tifying the RACKS and CROSSOVERS H150_0133HA EXIT RACK RESERVOIR WATER RACK DRYER FIXER CROSSOVER RACK WASH WASH FIXER RACK DEVELOPER FIXER CROSSOVER DETECTOR DEVELOPER CROSSOVER RACK WET SECTION COVER H150_0133HCA WATER DISCONNECT 2 EVAPORATION COVERS ...

Page 11: ...OPER RACK remove the DEVELOPER RACK first When you remove the FIXER RACK place the SPLASH GUARD between the DEVELOPER and FIXER TANKS Lift the FIXER RACK slowly and drain it before moving it to the work station 3 Remove the FIXER RACK a Place the SPLASH GUARD between the DEVELOPER and FIXER TANKS b Lift the FIXER RACK slowly out of the PROCESSOR Tilt the FIXER RACK to drain the fixer into the FIXE...

Page 12: ...Remove the SPLASH GUARD 10 Slowly install the DEVELOPER RACK Important Check that the LOCKING TABS on the EXIT RACK engage the LOCKING TABS on the DRYER RACK 11 Install WASH RACK DETECTOR CROSSOVER FIXER WASH CROSSOVER DEVELOPER FIXER CROSSOVER DRYER RACK EXIT RACK 12 Check that the RACKS and CROSSOVERS are seated correctly 13 Install WATER RESERVOIR and WATER DISCONNECT EVAPORATION COVERS WET SEC...

Page 13: ...Service Overview 5B6331 01JUN99 13 Identifying and Removing the COVERS and PANELS H150_0135DA PANEL DRYER END PANEL SIDE NON DRIVE CLIP COVER TOP SIDE PANEL SCREW CAPTIVE DRIVE H150_0135DCA ...

Page 14: ...NKS before moving the PROCESSOR Draining the TANKS will prevent the processing solutions from splashing and therefore prevent contamination 2 Open the DEVELOPER DRAIN VALVE and FIXER DRAIN VALVE to avoid contaminating the solutions drain the processing TANKS 3 Disconnect the AIR EXHAUST from the PROCESSOR H150_0168CA H150_0168CCB PANEL ACCESS TRANSFORMER PANEL FEED END DEVELOPER DRAIN VALVE AIR EX...

Page 15: ...tant If it is necessary to move the PROCESSOR to access the FEED END PANEL drain the TANKS before moving the PROCESSOR Draining the TANKS will prevent the processing solutions from splashing and therefore prevent contamination 7 If it is necessary to completely remove the PANEL disconnect the CONNECTORS to SAFELIGHT RECEPTACLE MAIN CIRCUIT BREAKER CB1 2000 BOARD H150_0136DA BREAKER CB1 MAIN CIRCUI...

Page 16: ...END PANEL be sure to connect the AIR EXHAUST HOSE in the PROCESSOR to the AIR EXHAUST on the FEED END PANEL Removing the Remaining PANELS 1 Open the TOP COVER 2 Loosen the 2 CAPTIVE SCREWS on the PANEL to be removed 3 Lift the PANEL to release it from the 2 CLIPS under the PANEL ...

Page 17: ...lm onto the FILM GUIDE 5 Loosen the 3 WING NUTS 6 Align the film with the left edge of the FILM GUIDE 7 Use the edges of the film to align the FILM GUIDE with the DETECTOR CROSSOVER Note The leading edge of the film should be parallel to the DETECTOR CROSSOVER ROLLERS 8 Tighten the 3 WING NUTS H150_0166BA H150_0166BCA 3 WING NUTS ROLLERS CROSSOVER DETECTOR TRAY FEED FILM GUIDE FILM H150_0144AA H15...

Page 18: ...of the CROSSOVER touch the flat surface evenly If not apply pressure to the assembly 4 Check that the longer edges of the GUIDE SHOES are pointed in the direction of film travel Note The GUIDE SHOES are not adjustable Adjusting the Squareness of the RACKS 1 Place the bottom of the RACK on a smooth flat surface 2 Check that the SIDEPLATES are flat on the flat surface 3 If necessary apply pressure t...

Page 19: ...RACKS and CROSSOVERS 5B6331 01JUN99 19 ...

Page 20: ...he PROCESSOR WET SECTION COVER EVAPORATION COVERS CROSSOVERS as necessary 4 Remove the DEVELOPER RACK from the PROCESSOR 5 Remove the SPRING from each end of the TURNAROUND section of the DEVELOPER RACK 6 Remove the following parts from the drive end of the MASTER ROLLER SHAFT SCREW LOCKING PLATE WASHER 7 Install the SCREW and WASHER removed in Step 6 to hold the MASTER ROLLER SHAFT in position 8 ...

Page 21: ...UIDE SHOES smooth and ribbed styles 14 Insert a THICKNESS GAUGE between the GUIDE SHOE and the MASTER ROLLER as close to the end of the GUIDE SHOE as possible 15 Rotate the ADJUSTING SCREW for the GUIDE SHOE until the GUIDE SHOE and MASTER ROLLER are the correct distance apart 16 Hold the ADJUSTING SCREW in position and tighten the LOCKING NUT GUIDE SHOE style GUIDE SHOE MASTER ROLLER gap Ribbed G...

Page 22: ...ed in the drive end of the MASTER ROLLER in Step 7 23 Push the non drive end of the MASTER ROLLER SHAFT until the SHAFT extends as far as possible past the drive end SIDEPLATE 24 Hold the non drive end of the MASTER ROLLER SHAFT in position and install the following parts into the drive end of the MASTER ROLLER SHAFT WASHER LOCKING PLATE SCREW 25 Install the 2 SPRINGS that you removed from the TUR...

Page 23: ... must be uniform 5 Check that the adjustment has not changed The clearance must be 2 70 to 0 10 mm 0 105 to 0 005 in 6 Check for correct operation of the DRYER RACK by running 35 x 43 cm 14 x 17 in films 7 If the DRYER RACK bottom GUIDE SHOE causes scratching or stubbing of the film make the following adjustments as necessary Note Make the adjustments in small increments of approximately 0 10 mm 0...

Page 24: ...SCREWS on the drive end of the RACK clockwise until both SCREWS just touch the TURNAROUND SIDEPLATE on the drive end of the RACK 11 Loosen the 2 HOLDING SCREWS on the drive end of the RACK approximately one full turn 12 Rotate the 2 ADJUSTING SCREWS on the drive end of the RACK counterclockwise one full turn 13 Tighten the 2 HOLDING SCREWS on the drive end of the RACK 14 Using a THICKNESS GAUGE TL...

Page 25: ...IDE PANEL DRYER END PANEL WET SECTION COVER 2 EVAPORATION COVERS CROSSOVERS RACKS 4 Remove the DRIVE CHAIN COVER by removing the 3 SCREWS 5 Loosen the 4 DRIVE MOTOR BOLTS from the MOTOR BRACKET 6 Lift the DRIVE MOTOR and remove the DRIVE CHAIN H104_0147CA H104_0147CCF SPROCKET COVER CHAIN DRIVE BRACKET MOTOR 3 LOCK WASHERS 3 WASHERS 3 SCREWS MOTOR DRIVE BOLTS 4 DRIVE MOTOR DRIVE CHAIN ...

Page 26: ...ny SHIM SHIELD Note Observe the quantity of SHIMS removed When assembling the DRIVE SHAFT install the same quantity of SHIMS 11 Remove the DRIVE SHAFT by slowly pulling it toward the DRYER end of the PROCESSOR 12 If necessary remove from the DRIVE SHAFT any WORM GEARS that have wear Use a PUNCH to remove the PIN from the WORM GEAR H150_0137CA 2 WASHERS 2 LOCK WASHERS 2 SCREWS BEARING PIN SPROCKET ...

Page 27: ...See the graphic below for the correct orientation on the DRIVE SHAFT 13 Install new WORM GEARS and a new DRIVE SHAFT Install the same quantity of SHIMS that you removed 14 Adjust the tension on the DRIVE CHAIN H127_0154BA H127_0154BCA 8 WORM GEARS DRIVE SHAFT FEED END DRYER END ...

Page 28: ...he MOTOR BRACKET 5 Lift the DRIVE MOTOR and remove the DRIVE CHAIN 6 Install a new DRIVE CHAIN 7 Adjust the tension on the DRIVE CHAIN a Press down on the DRIVE MOTOR to tighten the DRIVE CHAIN Allow 5mm 1 4 in deflection of the DRIVE CHAIN at the center of the DRIVE CHAIN b Tighten the 4 DRIVE MOTOR BOLTS 8 Assemble the PROCESSOR H104_0147CA H104_0147CCF SPROCKET COVER CHAIN DRIVE BRACKET MOTOR 3...

Page 29: ...oving the 3 SCREWS 4 Loosen the 4 DRIVE MOTOR BOLTS from the MOTOR BRACKET 5 Lift the DRIVE MOTOR and remove the DRIVE CHAIN 6 Remove the SPROCKET from the DRIVE MOTOR by loosening the SETSCREW H150_0130HA SETSCREW MOTOR 3 WASHERS 3 LOCK WASHERS 3 SCREWS SPROCKET DRIVE SHAFT MOTOR 4 DRIVE BOLTS BOX GEAR MOTOR DRIVE LOCK WASHER WASHER MOTOR BRACKET CHAIN DRIVE COVER DRIVE CHAIN SPROCKET NUTS 4 MOUN...

Page 30: ... CONTROLLER BOARD 4 MOUNTING NUTS from the DRIVE MOTOR DRIVE MOTOR and the GEAR BOX 9 Install a new DRIVE MOTOR and a new GEAR BOX Note When you install the MOTOR SPROCKET align the MOTOR SPROCKET with the DRIVE SHAFT SPROCKET 10 Adjust the tension on the DRIVE CHAIN H150_0062HA BOARD CONTROLLER MOTOR 2 SCREWS MOTOR CONNECTOR COVER H150_0062HCB BRACKET 2 LOCK WASHERS 2 WASHERS ...

Page 31: ...SCREWS that secure it E RING and the DRIVE SHAFT WASHER S from the DRIVE SHAFT BEARING RETAINER by removing the 2 SCREWS securing it BEARING from the feed end of the DRIVE SHAFT 4 Install a new BEARING and assemble the PROCESSOR H150_0139HA 2 SCREWS 2 LOCK WASHERS 2 WASHERS 2 WASHERS 2 LOCK WASHERS 2 SCREWS E RING BEARING WASHER SHAFT DRIVE BEARING MOUNT COVER BREAKER CIRCUIT BEARING RETAINER SHAF...

Page 32: ...he BEARING from the DRIVE SHAFT on the DRYER Warning Dangerous Voltage 1 De energize the PROCESSOR 2 Lift the TOP COVER 3 Remove DRIVE SIDE PANEL DRYER END PANEL DRIVE CHAIN COVER by removing the 3 SCREWS H104_0147CA COVER CHAIN DRIVE CHAIN DRIVE H104_0147CCE ...

Page 33: ...OCKET PIN SPROCKET with the DRIVE CHAIN 2 THRUST WASHERS THRUST BEARING BEARING RETAINER BEARING 7 Install a new BEARING and assemble the PROCESSOR H150_0143CA 2 LOCK WASHERS 2 WASHERS 2 SCREWS H150_0143CCA MOUNT BEARING RETAINER BEARING BEARING FEED END WASHER SPROCKET BEARING THRUST E RING PIN SPROCKET SHAFT DRIVE 8 WORM GEARS DRYER END 2 THRUST WASHERS SHIM SHIELD 4 SCREWS 4 WASHERS 4 LOCK WASH...

Page 34: ... Disconnect the CONNECTOR P J18 7 Disconnect the 2 wires from the CAPACITOR 8 Remove the 3 NUTS and separate the BLOWER from the BLOWER BRACKET 9 Transfer the BLOWER SLEEVE from the existing BLOWER to the new BLOWER 10 Install the new BLOWER and assemble the PROCESSOR Note When you install the new BLOWER be sure that the BLOWER SLEEVE is positioned correctly to prevent air leaks H150_0141HA CAPACI...

Page 35: ...et the DRYER OVER TEMPERATURE THERMOSTAT manually press the RESET BUTTON 2 Lift the TOP COVER 3 Remove the DRYER END PANEL 4 Pull off the COVER 5 Remove the 2 SCREWS and the DRYER OVER TEMPERATURE THERMOSTAT 6 Disconnect the 2 WIRES from the DRYER OVER TEMPERATURE THERMOSTAT 7 Install a new DRYER OVER TEMPERATURE THERMOSTAT and assemble the PROCESSOR H150_0152CA BUTTON RESET DRYER OVERTEMPERATURE ...

Page 36: ... 2 Lift the TOP COVER 3 Remove DRYER END PANEL WET SECTION COVER EXIT RACK DRYER RACK 4 Remove the 2 SCREWS from the DRYER THERMISTOR 5 Disconnect the CONNECTOR P J28 6 Remove the DRYER THERMISTOR from the PROCESSOR 7 Install a new DRYER THERMISTOR and assemble the PROCESSOR H150_0148CA H150_0148CCA P J28 2 SCREWS RT3 THERMISTOR DRYER ...

Page 37: ... the NON DRIVE SIDE PANEL and the DRYER END PANEL 4 Disconnect CONNECTOR P J21 5 Remove the 4 SCREWS and the PLENUM COVER 6 Remove the HEAT SHIELD from the PLENUM COVER 7 Remove the THERMAL CUTOFF by removing the 2 NUTS H150_0147DA SLEEVE BLOWER 2 WASHERS wire ground notch wire ground H150_0147DCA 3 WASHERS 3 SCREWS 4 WASHERS WASHERS 4 LOCK 4 SCREWS COVER PLENUM HEATER DRYER P J21 HEAT SHIELD NUT ...

Page 38: ...THERMAL CUTOFF a Check for any parts that are not operating correctly and may cause the THEMAL CUTOFF to open b Check that you installed the THERMAL CUTOFF in the correct position 11 Place dark end of the THERMAL CUTOFF at the bottom of the HEATER THERMAL CUTOFF flush against the INSULATING SHIM THERMAL CUTOFF between the 2 pairs of LOCATING POSTS 12 If the THERMAL CUTOFF is not installed correctl...

Page 39: ...ve the RECIRCULATION PUMP for better access to the HOSES 7 Install 4 CLAMPS TL 2170 on the 2 developer HOSES and on the 2 fixer HOSES to the RECIRCULATION PUMP 8 Loosen the 4 HOSE CLAMPS and remove the 2 developer HOSES and the 2 fixer HOSES from the RECIRCULATION PUMP 9 Disconnect the CONNECTOR P J12 10 Remove the RECIRCULATION PUMP 11 Install a new RECIRCULATION PUMP and assemble the PROCESSOR H...

Page 40: ...move the IMPELLER HOUSING from the RECIRCULATION PUMP Caution To prevent chemical contamination do not interchange the developer and fixer IMPELLERS or the developer and fixer IMPELLER HOUSINGS 4 Remove SCREW WASHER IMPELLER 5 Check the O RING for wear If necessary install a new O RING 6 To prevent leakage check that the O RING is correctly seated 7 Install the new parts and assemble the PROCESSOR...

Page 41: ... TOP COVER 3 Remove the DRIVE SIDE PANEL and the DRYER END PANEL 4 Drain the DEVELOPER TANK to below the RECIRCULATION OUTPUT opening 5 Disconnect the CONNECTOR P J20 6 Remove the DEVELOPER HEATER H150_0129CA H150_0129CCA CLAMP TL 2170 RECIRCULATION OUTPUT HEATER CONNECTOR DEVELOPER THERMOWELL P J 20 LOCATOR HEATER DEVELOPER ...

Page 42: ... A different SEALANT might cause damage to the plastic in the THERMOWELL See the instructions packed with the SEALANT 7 Check that the internal HEATER LOCATOR is in the correct position inside the DEVELOPER THERMOWELL 8 Install a new DEVELOPER HEATER 9 Check for leakage at the DEVELOPER THERMOWELL 10 Assemble the PROCESSOR 13 9 0 25 cm 5 5 0 1 in 8 38 0 25 cm 3 3 0 1 in H104_0444BA HEATER LOCATOR ...

Page 43: ... you remove the MANDREL ASSEMBLY place a DRIP TRAY under it to prevent contamination of the fixer 5 Remove the MANDREL ASSEMBLY by pulling it straight up 6 Remove WING NUT DEVELOPER FILTER 7 Install a new DEVELOPER FILTER 8 Rotate the MANDREL ASSEMBLY until the LEVEL SENSOR HOUSING CLIP is in the LOCKED position 9 Assemble the PROCESSOR LOCKED UNLOCKED H127_0061BA H127_0061BCA HOUSING MANDREL HOUS...

Page 44: ...STOR RT1 from the DEVELOPER THERMOWELL Caution Apply only SEALANT TL 3230 on the DEVELOPER THERMISTOR when you install the DEVELOPER THERMISTOR in the DEVELOPER THERMOWELL A different SEALANT might cause damage to the plastic in the THERMOWELL Do not overtighten the parts when you install the DEVELOPER THERMISTOR 7 Install a new DEVELOPER THERMISTOR 8 Check for leakage at the DEVELOPER THERMOWELL ...

Page 45: ...ing the SCREW at the COOLING SOLENOID 9 Remove the COOLING SOLENOID 10 Remove and keep the 2 FITTINGS Caution Install the COOLING SOLENOID so that the A is at the top and the C is at the bottom Apply only SEALANT TL 3230 on the FITTINGS A different SEALANT might cause damage to the plastic in the THERMOWELL See the instructions packed with the SEALANT Do not overtighten the parts during installati...

Page 46: ...OVER EXIT RACK DRYER RACK 4 Install 2 CLAMPS TL 2170 on the HEAT EXCHANGER FORMED TUBING 5 Remove the 2 HOSE CLAMPS on the HEAT EXCHANGER FORMED TUBING 6 Remove FORMED TUBING from the ends of the BARBED FITTINGS BARBED FITTINGS from the HEAT EXCHANGER O RING SEALS HEAT EXCHANGER from the WASH TANK H150_0150HA H150_0150HCA HOSE CLAMP BARBED FITTING O RING SEAL EXCHANGER HEAT FORMED TUBING ...

Page 47: ...he BARBED FITTINGS 7 When you install the new HEAT EXCHANGER align the ends of the HEAT EXCHANGER flush with the ends of the BARBED FITTINGS 8 Assemble the PROCESSOR H127_0214BA H127_0214BCA BARBED FITTING O RING SEAL HEAT EXCHANGER NOTE Align the ends of the HEAT EXCHANGER flush with the ends of the BARBED FITTINGS HEAT EXCHANGER ...

Page 48: ...g Dangerous Voltage 1 De energize the PROCESSOR 2 Lift the TOP COVER 3 Remove the DRIVE SIDE PANEL 4 Remove from the RECIRCULATION PUMP SPLASH COVER 2 SCREWS 5 For access to the FIXER THERMOWELL move the RECIRCULATION PUMP H104_0470GA H104_0470GCB 2 LOCK SPLASH COVER WASHERS 2 WASHERS 2 SCREWS RECIRULATION PUMP ...

Page 49: ...WELL Note A different SEALANT might cause damage to the plastic in the THERMOWELL See the instructions packed with the SEALANT The HEATER LOCATOR must be in the correct position Do not overtighten the parts when you install the FIXER HEATER 12 Check that the internal HEATER LOCATOR is in the correct position inside the FIXER THERMOWELL 13 Assemble the PROCESSOR 14 Check for leakage at the FIXER TH...

Page 50: ...he CONNECTOR P J27 6 Remove the FIXER THERMISTOR from the FIXER THERMOWELL 7 Apply only SEALANT TL 3230 on the threads when you install the FIXER THERMISTOR Note A different SEALANT might cause damage to the plastic in the THERMOWELL See the instructions packaged with the SEALANT 8 Install a new THERMISTOR and assemble the PROCESSOR 9 Check for leakage at the FIXER THERMOWELL H150_0125CA P J 27 CO...

Page 51: ...he BULKHEAD PANEL for the FIXER and DEVELOPER OVERFLOW HOSES Remove the HOSES from the side of the BULKHEAD PANEL facing inside the PROCESSOR 7 Remove the 2 SCREWS from the WASH WATER SOLENOID 8 Loosen the HOSE CLAMP and remove the water HOSE from the WASH WATER SOLENOID 9 Disconnect the wires from the WASH WATER SOLENOID 10 Remove the WASH WATER SOLENOID 11 Install a new WASH WATER SOLENOID and a...

Page 52: ...S on either side of the REPLENISHMENT STRAINER 3 Loosen the 2 HOSE CLAMPS and remove the REPLENISHMENT STRAINER 4 Remove the CAP 5 Remove the SCREEN 6 Clean the SCREEN or if necessary install a new SCREEN 7 Check the O RING for wear If necessary install a new O RING 8 Install the REPLENISHMENT STRAINER and assemble the PROCESSOR H150_0163BA H150_0163BCA STRAINER REPLENISHMENT 2 HOSE CLAMPS SCREEN ...

Page 53: ...he 2 CLAMPS TL 2170 on the 2 HOSES at the REPLENISHMENT PUMP 6 Loosen the HOSE CLAMPS and remove the 2 HOSES from the REPLENISHMENT PUMP 7 Disconnect the CONNECTOR P J15 for the DEVELOPER or P J16 for the FIXER 8 Remove the REPLENISHMENT PUMP 9 Install a new REPLENISHMENT PUMP and assemble the PROCESSOR H150_0124BA H150_0124BCA 2 HOSES PUMP BASE PLATE PUMP DEVELOPER REPLENISHMENT FIXER REPLENISHME...

Page 54: ...orrectly Warning Dangerous Voltage 1 De energize the PROCESSOR 2 Lift the TOP COVER 3 Remove the NON DRIVE SIDE PANEL 4 Install 2 CLAMPS TL 2170 on the 2 HOSES at the REPLENISHMENT PUMP 5 Loosen the HOSE CLAMPS and remove the 2 HOSES from the REPLENISHMENT PUMP 6 Remove the 2 FITTINGS from the VALVE BODY 7 Remove the 2 O RINGS and the 2 POPPET VALVES from the VALVE BODY 8 Install all new POPPET VA...

Page 55: ...RMER ACCESS PANEL by removing the 2 SCREWS 3 Remove the SPLASH COVER 4 Disconnect the CONNECTOR P J17 5 Remove the AUTOTRANSFORMER by removing the 2 SCREWS securing it 6 Install the new AUTOTRANSFORMER and assemble the PROCESSOR H104_0171CA H104_0171CCB 2 SCREW 2 LOCK 2 WASHERS WASHERS SPLASH COVER AUTOTRANSFORMER CONNECTOR P J 17 TRANSFORMER ACCESS PANEL ...

Page 56: ...emove the TRANSFORMER ACCESS PANEL 3 Record the position of the wires for future installation 4 Remove the wires at the EMI LINE FILTER 5 Remove the EMI LINE FILTER by removing the 2 SCREWS securing it 6 Install the new EMI LINE FILTER and assemble the PROCESSOR H150_0146CA 2 WASHERS 2 SCREWS EMI LINE FILTER FL1 EMI LINE FILTER FL2 H150_0146CCA ...

Page 57: ...SCREWS and the SAFELIGHT PANEL 3 Disconnect the 3 wires at the SAFELIGHT RECEPTACLE 4 Press the TABS together to remove the SAFELIGHT RECEPTACLE from the SAFELIGHT PANEL 5 Install the new SAFELIGHT RECEPTACLE and assemble the PROCESSOR H150_0122CA ground wire wire 35 RECEPTACLE SAFELIGHT SAFELIGHT PANEL 2 SCREWS TAB H150_0122CCA wire 33 ...

Page 58: ...us Voltage 1 De energize the PROCESSOR 2 Lift the TOP COVER 3 Remove the DRIVE SIDE PANEL 4 Remove the 2 SCREWS and the CIRCUIT BREAKER COVER 5 Remove the 4 SCREWS that hold the CIRCUIT BREAKER CB1 to the PROCESSOR H150_0121HA H150_0121HCA 4 SCREWS 2 SCREWS CB1 CIRCUIT BREAKER CIRCUIT BREAKER COVER ...

Page 59: ...REAKER 6 Loosen the 4 SCREWS to disconnect the wires from the CIRCUIT BREAKER CB1 7 When you connect the wires on the new CIRCUIT BREAKER CB1 insert the wire TERMINAL between the STAR WASHER and the FLAT WASHER 8 Assemble the PROCESSOR H150_0151HC 5 6 7 8 9 10 11 12 WASHER FLAT CIRCUIT BREAKER CB1 STAR WASHER TERMINAL H150_0151HCA ...

Page 60: ...SIDE PANEL so that you can fully open the ELECTRICAL BOX COVER 5 Pull out the ELECTRICAL BOX and open the COVER 6 Remove the POWER SUPPLY COVER by loosening the 2 SCREWS that hold it in position 7 Disconnect the 2 CONNECTORS 8 Remove the 4 SCREWS that hold the QUAD POWER SUPPLY in position 9 Remove the QUAD POWER SUPPLY 10 Install a new QUAD POWER SUPPLY and assemble the PROCESSOR H150_0063GA POWE...

Page 61: ...00500 2 Lift the TOP COVER 3 Remove the DRYER END PANEL 4 Pull out the ELECTRICAL BOX and open the COVER 5 Remove the 2 SCREWS that hold the POWER SUPPLY to the side walls of the ELECTRICAL BOX 6 Disconnect both CONNECTORS 7 Remove the old POWER SUPPLY 8 Install a new POWER SUPPLY 9 No adjustment is necessary for this POWER SUPPLY H150_0226AA H150_0226ACB CONNECTOR CONNECTOR 2 SCREWS POWER SUPPLY ...

Page 62: ... ELECTRICAL BOX and open the COVER 5 Loosen the 5 SCREWS that hold the wire CONNECTORS on the TERMINAL BLOCK 6 Cut the WIRE TIE 7 Remove the 2 SCREWS that hold the POWER SUPPLY to the side walls of the ELECTRICAL BOX 8 Remove the POWER SUPPLY 9 Install a new POWER SUPPLY 10 Do the procedure to adjust the voltage F G A C N A C L FG AC N AC L 205 205 200 200 GND 13 18 H150_0059CA H150_0059CCA SUPPLY...

Page 63: ...rotection reduces the voltage through the POWER SUPPLY to 0 volts If you need to reset the POWER SUPPLY do the steps below 4 Energize the PROCESSOR 5 Connect a METER to the plus and minus TERMINALS on the TERMINAL BLOCK 6 Rotate the POTENTIOMETER clockwise until you obtain a reading of 5 50 volts Note Rotate the POTENTIOMETER clockwise to increase the volts or counterclowise to decrease the voltag...

Page 64: ... that hold the wires to the SOLID STATE RELAY 8 To remove the malfunctioning SOLID STATE RELAY remove the 2 MOUNTING SCREWS 9 Lift the SOLID STATE RELAY from the ELECTRICAL BOX 10 Apply THERMAL GREASE TL 2324 under the new SOLID STATE RELAY Use a thin application but cover the area under the SOLID STATE RELAY completely 11 Install a new TRANSIENT SUPPRESSOR VARISTOR 12 Install the new SOLID STATE ...

Page 65: ...off the LEVEL SENSOR HOUSING 6 Remove the SCREW that holds the LEVEL SENSOR PROBE to the LEVEL SENSOR HOUSING 7 When you install new LEVEL SENSOR PROBES or a new LEVEL SENSOR HOUSING check that the PROBE WIRE is correctly attached to the SHOULDER SCREW and WASHER Install the GASKET SIDE of the WASHER against the TANK See the graphic below 8 Assemble the PROCESSOR H150_0119CA HOSE REPLENISHMENT SCR...

Page 66: ... want to remove the NON DRIVE SIDE PANEL so that you may fully open the ELECTRICAL BOX COVER 5 Pull out the ELECTRICAL BOX and open the COVER 6 Remove the 3 SCREWS that hold the 600 BOARD to the ELECTRICAL BOX 7 Remove the CONNECTOR P J601 8 Record the position of the 2 wires for future installation Unsolder the 2 wires 9 Remove the 600 BOARD 10 Install a new 600 BOARD and assemble the PROCESSOR H...

Page 67: ...erous Voltage Possible damage from electrostatic discharge 1 De energize the PROCESSOR 2 Remove 2 SCREWS from the CONTROL INTERFACE PANEL CONTROL INTERFACE PANEL from the PROCESSOR H150_0118AA H150_0118ACA PANEL INTERFACE CONTROL R209 POTENTIOMETER H150_0117BA P J2002 P J2005 P J2003 P J2004 CONNECTOR CONNECTOR CONNECTOR CONNECTOR H150_0117BCA 2 MOUNTING SCREWS 2000 BOARD CONTROL PANEL INTERFACE 2...

Page 68: ...CONNECTORS from the 2000 BOARD P J2002 P J2003 P J2004 2 MOUNTING SCREWS from the 2000 BOARD 2 CONNECTOR SCREWS from the PIC CONNECTOR 2000 BOARD from the CONTROL INTERFACE PANEL CONNECTOR P J2005 3 Install a new 2000 BOARD and assemble the PROCESSOR ...

Page 69: ...00 BOARD 5 Disconnect from the 3000 BOARD P J3001 P J3002 P J3003 6 Remove the 3000 BOARD 7 Remove the LCD DISPLAY from the the 3000 BOARD a Remove the 4 SCREWS b Disconnect CONNECTORS P J3004 and P J3005 8 Remove the DISPLAY PANEL from the TOP COVER a Remove the 3 SCREWS b Remove the NUT securing the ground wire 9 Install a new BOARD and assemble the PROCESSOR H150_0067HA DISPLAY LCD 4 SCREWS H15...

Page 70: ...to automatically dim the DISPLAY PANEL when the operator turns off the room lighting Display Full Brightness to display the DISPLAY PANEL at full brightness regardless of the room lighting 1 De energize the PROCESSOR 2 Lift the TOP COVER 3 Remove the SHROUD by loosening the 5 SCREWS 4 Move the SWITCH S3001 to the desired position DISPLAY FULL BRIGHTNESS DISPLAY AUTO DIMMING H150_0068BA S3001 SWITC...

Page 71: ...that secure the 3000 BOARD 5 Move the 3000 BOARD to access POTENTIOMETER 3057 6 Move SWITCH 3001 to Display Auto Dimming and rotate POTENTIOMETER R3057 clockwise to keep the DISPLAY PANEL illuminated in dim room lighting counterclockwise to dim the DISPLAY PANEL in bright room lighting 7 Assemble the PROCESSOR and check that it operates correctly DISPLAY FULL BRIGHTNESS DISPLAY AUTO DIMMING H150_0...

Page 72: ...in RELAYS K5001 through K5006 Warning Dangerous Voltage Possible damge from electrostatic discharge 1 De energize the PROCESSOR 2 Lift the TOP COVER 3 Remove the DRYER END PANEL 4 Pull out the ELECTRICAL BOX and open the COVER 5 Disconnect the 9 CONNECTORS from the 5000 BOARD 6 Remove the 8 SCREWS and the 5000 BOARD 7 Place the new 5000 BOARD on a grounded work surface Caution The CLOCK MEMORY MOD...

Page 73: ...position is changed while the PROCESSOR is energized 9 Install the new 5000 BOARD in the PROCESSOR 10 Connect the 9 CONNECTORS removed in Step 5 11 Assemble the PROCESSOR and check for correct operation See the procedure Downloading the Operating Software in the OPERATOR MANUAL Publication Number 5B6328 if necessary H150_0203HA K5001 K5002 K5003 K5004 K5005 K5006 DS6 DS7 DS8 DS9 DS10 DS11 DS1 DS2 ...

Page 74: ...r Bypass procedure allows you to reset the access code to the default of 4 2 1 3 if the operator forgets the new access code he or she has entered Service Bypass Warning Dangerous Voltage 1 Energize the PROCESSOR 2 Move the first SWITCH on SWITCH S5002 on the 5000 BOARD to the alternate position Note The original position of the first SWITCH is not important The software only recognizes a change i...

Page 75: ...PORTABLE COMPUTER 1 Connect the INTERFACE CABLE to either part listed below the PROCESSOR INTERFACE CONNECTOR PIC on the feed end of the PROCESSOR the INTERFACE CONNECTOR on the ELECTRICAL BOX 2 Connect the INTERFACE CABLE to the PORTABLE COMPUTER 3 Energize the PROCESSOR 4 Allow the PROCESSOR to operate for a minimum of 10 seconds 5 Move the POWER SWITCH on the PORTABLE COMPUTER to the ON positio...

Page 76: ...ADJUSTMENTS AND REPLACEMENTS 76 01JUN99 5B6331 ...

Page 77: ... unless you download the operating software The ALARM located on the 6000 BOARD can be replaced separately See the PARTS LIST Publication Number 5B6336 2 Lift the TOP COVER 3 Remove WET SECTION COVER DETECTOR CROSSOVER 3 SCREWS that hold the FILM DETECTOR HOUSING to the PROCESSOR 4 Remove the 3 SCREWS that hold the FILM DETECTOR SHIELD to the 6000 BOARD 5 Remove the SCREW and the STRAIN RELIEF H10...

Page 78: ...0 BOARD and assemble the PROCESSOR 13 Do the procedure Downloading the Operating Software 14 Check for correct operation of the DETECTOR SWITCHES 15 If necessary adjust the volume of the FILM SIGNAL ALARM See the procedure Setting the Volume of the Alarm in the OPERATOR MANUAL Publication Number 5B6328 H150_0116HA R6050 POTENTIOMETER WASHER SCREW LOCK WASHER 3 STANDOFFS CONNECTOR P J 6002 3 WASHER...

Page 79: ... following status indicators may appear on the DISPLAY PANEL of the PROCESSOR indicates that film is detected indicates that film is not detected indicates that the LED SENSOR is not operating correctly If one of the SENSORS is not operating correctly and you require optimum accuracy of the Film Logging feature you will need to install a new 6000 BOARD Important To ensure optimum accuracy of the F...

Page 80: ...S that secure it 2 SCREWS that hold the BRACKET to the PROCESSOR 3 CONNECTORS P J7001 P J7002 MOTOR CONNECTOR BRACKET with the 2 BOARDS attached either of the CIRCUIT BOARDS 4 Remove CONNECTOR P J7003 4 SCREWS that hold the BOARD to the BRACKET 7000 BOARD 5 Remove H150_0062HA 2 SCREWS 4 SCREWS 2 SCREWS MOTOR CONNECTOR P J A1C1 BRACKET P J 7003 P J 7002 P J 7001 7000 BOARD COVER CONTROLLER BOARD no...

Page 81: ...ECTOR P JA1C1 2 SCREWS that hold the BOARD to the BRACKET MOTOR CONTROLLER BOARD 6 When you install the new BOARDS and the BRACKET route the wires from CONNECTORS 7001 and 7002 through the notch in the BRACKET 7 Assemble the PROCESSOR ...

Page 82: ... hold the BOARD in position 9 Remove the BOARD 10 Install a new BOARD and assemble the PROCESSOR Adjusting the ACTUATORS and FILM DETECTOR SWITCHES Adjusting the ACTUATORS 1 Lift the TOP COVER 2 Remove the DETECTOR CROSSOVER 3 Place the DETECTOR CROSSOVER on a flat surface with the drive side toward you See the graphic for the correct orientation of the DETECTOR CROSSOVER 4 Locate the ACTUATOR on ...

Page 83: ...See the graphic to determine the IN and OUT positions 6 If the ACTUATOR is in the OUT position a Loosen the SCREW that holds the ACTUATOR b Move the ACTUATOR to the IN position c Tighten the SCREW that holds the ACTUATOR 7 Do Steps 1 5 again for the non drive side ACTUATOR IN OUT H150_0115BA H150_0115BCA SCREW ACTUATOR ...

Page 84: ...SSOR 2 Loosen the 2 SCREWS that hold the DETECTOR SWITCH to the SWITCH PLATE 3 Move the DETECTOR SWITCH until the DETECTOR SWITCH is 5 mm 3 16 in from the edge of the ACTUATOR 4 Check that the DETECTOR SWITCH remains in the vertical position while you tighten the 2 SCREWS that hold the DETECTOR SWITCH to the SWITCH PLATE 5 Do Steps 1 4 for the DETECTOR SWITCH on the non drive side of the PROCESSOR...

Page 85: ...osen the 2 SCREWS that hold the SWITCH PLATE to the FILM ACCUMULATOR HOUSING on the drive side of the PROCESSOR 7 Move the SWITCH PLATE ASSEMBLY to the UP position 8 Slowly move the SWITCH PLATE down until the internal diagnostics indicate a Film Detected message for the drive side DETECTOR SWITCH 9 Move the SWITCH PLATE down approximately another 1 2 mm 0 04 0 08 in 10 Check that the SWITCH PLATE...

Page 86: ...ilm is removed from between the DETECTOR SWITCHES 4 Check that the internal diagnostics displays the message No Film Detected for the drive side 5 With the DETECTOR CROSSOVER ROLLERS separated insert the 2 5 cm 1 in strip of film between the DETECTOR ROLLERS on the drive side of the PROCESSOR 6 Check that the internal diagnostics displays the message Film Detected for the drive side 7 Do the proce...

Page 87: ...er 6 23 through 6 30 Back Cover ar3434_1_039 book 1 through 7 Added procedure for Maximizing the Accuracy of the Film Logging Feature Graphic Unification Printing NOV97 5B6331 N A Front Cover Sections 2 6 and 7 ar3434_1_nov97 book 1 through 7 Developer rack design changes New procedure for adjusting Dryer Rack Guide Shoe Section 2 01JUN99 5B6331 2650 190 All Pages ar3434_1_01jun99 fm Updated for p...

Page 88: ...Printed in U S A ar3434_1 fm EASTMAN KODAK COMPANY Rochester NY 14650 HEALTH IMAGING Kodak and X Omat are trademarks ...

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