EASTERN INSTRUMENTS CENTRIFEEDER ELECTRONICS Manual Download Page 8

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Phone:(910)

392

‐

2490

Fax:

(910)

392

‐

2123

416

Landmark

Drive

Wilmington,

28412

www.easterninstruments.com

Phone:(910)

392

‐

2490

Fax:

(910)

392

‐

2123

416

Landmark

Drive

Wilmington,

28412

www.easterninstruments.com

Identifying

Your

Components:

CentriFeeder

VIB

HOPPER

VIBRATORY

CONVEYOR

METER

MODULE

VIBRATORY

FEEDER

MOUNT

PLATE

Summary of Contents for CENTRIFEEDER ELECTRONICS

Page 1: ...Drive Wilmington NC 28412 www easterninstruments com CENTRIFEEDER ELECTRONICS FOR USE WITH CENTRIFEEDER with Integrated Vibratory Control REV 4 16 ADDENDUM VERSION 8 5 0 SOFTWARE Copyright 2011 Easter...

Page 2: ...Remote Electronics Cable at the Meter Module 12 Wiring the Customer Connections 13 Customer Connections Outputs 14 Wiring the Remote Electronics Cable 16 Wiring the Vibratory Drive 17 Connecting Power...

Page 3: ...ion for your hands when servicing or maintaining your CentriFlow Meter The electrical panel digital electronics should be closed and the safety latch engaged at all times except during installation or...

Page 4: ...a control valve and does not act as an isolation valve A secondary isola tion valve is recommended to be installed before the Cen triFeeder s control valve in order to isolate the CentriFeeder from f...

Page 5: ...e CentriFeeder Meter The cables should be cut to the exact length required Do not coil the cables It is required that the Remote Electronics Cable be run through its own grounded metallic conduit conn...

Page 6: ...6 Phone 910 392 2490 Fax 910 392 2123 416 Landmark Drive Wilmington NC 28412 www easterninstruments com Electronics Enclosure Dimensional Drawing...

Page 7: ...Digital CentriFlow Electronics DCE Power Supply Alarm Relay Power Connections with Knife Disconnects and the Customer Connections HMI OPERATING TOOL POWER SUPPLY BACK PLANE NEMA 4 CARBON STEEL ENCLOS...

Page 8: ...lmington NC 28412 www easterninstruments com Phone 910 392 2490 Fax 910 392 2123 416 Landmark Drive Wilmington NC 28412 www easterninstruments com Identifying Your Components CentriFeeder VIB HOPPER V...

Page 9: ...Below is a detailed description of the LED Display LED DISPLAY CHART A Closer Look at Your HMI SOFT KEYS 1 4 MENU SOFT KEY TOUCH SCREEN LED DISPLAY LED ACTIVITY INDICATION RED TOP FLASHING Unit is in...

Page 10: ...rical Information The following DCE digital signals are phototransistor out puts Frequency Flow Rate Proportional Rate The Internal DCE Schematic to the right shows the Rate Output However all digital...

Page 11: ...ww easterninstruments com A separate Earth Ground Wire 14 gauge is required to be connected to the meter module This ground wire is required for operator safety and for proper operation This ground mu...

Page 12: ...he Digital Electronics portion of this manual PLEASE NOTE The Electronics Cable MUST be run through grounded metallic conduit If your Electronics Cable has an Amphenol Connector on one end we would re...

Page 13: ...elay N O OUT 4 20 mA Loop 4 20 mA Loop EARTH GROUND N C Normally Closed N O Normally Open Remote Reset Zero Switch Input Remote Reset Zero Switch Input Remote Start Switch Input Remote Stop Switch Inp...

Page 14: ...spond to a Flow Rate of 12 4 20 4 x 300 150 lb min or 50 of the Electronic Full Scale Flow Rate Since this output is directly related to the Electronic Full Scale Flow Rate any change in Calibration t...

Page 15: ...te output is customer supplied power 24V local power is also available Using the local power however results in a loss of isolation This Totalizing Pulse Output will output a Voltage Pulse that is rel...

Page 16: ...eparate Wire Ground Terminal 9 Conductor Cable N A Red Wire Black Wire Green Black Wire White Wire Blue Wire Red Black Wire White Black Wire Green Wire Temperature N A Gold Wire Gold Wire 74 Wiring th...

Page 17: ...made to the Bottom of the Terminal Blocks Vibratory Drive You must wire the Vibratory Conveyor to the Electronics Controller by attaching the wire from the Vibratory Conveyor provided to the Customer...

Page 18: ...FF AT SUPPLY CIRCUIT BREAKER BEFORE WIRING THE POWER TO YOUR DIGITAL ELECTRONICS PACKAGE VAC ONLY can be connected to the Power terminals illustrated below The VAC power is then converted to 24 Vdc th...

Page 19: ...on your digital electronics open the Digital Electronics Enclosure and depress the breaker pushbuttons located on the VAC Power wiring connections as shown below Close the Digital Electronics Enclosu...

Page 20: ...top button on the lower left side of the screen The diagram of the valve meter A graphical representation of the valve and meter are seen on the center right of the screen and information relating to...

Page 21: ...f scaling in the field is re quired please follow the below steps 1 From the Main TOP Menu press the ADV Advanced Control Button and then press the Control Modifications Button Finally press the Vibra...

Page 22: ...L SET ADVANCED CONTROL SETTINGS TINGS NOTE These parameters are typically set up at factory and should not need adjustment Your Advanced Control Settings can all be accessed via the TOP ADV Page by pr...

Page 23: ...t Point will switch from 10 ton hr to 12 5 ton hr in 1 second and from 10 ton hr to 15 ton hr in 2 seconds Scalable Time Proportioning Not used in conjunction with the CentriFeeder with Vibratory Cont...

Page 24: ...sured using two different units PV and Volts The difference between the two scales is the Dynamic CAL multiplier The nomi nal value is five 5 this value equates to multiplying by one Before beginning...

Page 25: ...the Test Weight hangs freely from the Calibration Stud It is also good practice to allow the Test Weight to become stable and movement free before proceeding Step 7 Press the CALs Button located on t...

Page 26: ...e captured after it leaves the Pan Section of the meter if the installation allows or at some other point in the flow path after it has been measured by the CentriFlow Meter The closer the capture poi...

Page 27: ...weight in the YELLOW block Actual next to the value automatically entered in STEP 4 Press the YELLOW box to bring up a numeric keypad After entering the value press the NEXT RUN Button to prepare for...

Page 28: ...an be seen on the left side of the page while the current Dynamic calibration can be seen on the right side of the screen If you would like to change your current settings with the settings that you c...

Page 29: ...page press the ALARM Button Details of this page can be found in the HMI Screen Guide in this manual Step 2 You will now be on the I O ALARM page Details of this page can be found in the HMI Screen G...

Page 30: ...ic keypad and the Target Rate can be changed The maximum value that can be used is Full Scale which is displayed in a dark Blue highlight Step 7 Now return to the I O ALARM page Make sure that the blu...

Page 31: ...tep 1 From the TOP I O page press the ALARM Button Details of this page can be found in the HMI Screen Guide in this manual Step 2 You will now be on the I O ALARM page Details of this page can be fou...

Page 32: ...for your options You should now be on the I O WEIGHT OUT page More infor mation on the two types of Weight Output Pulse and Latch can be found on the I O WEIGHT OUT page in the Screen Guide section o...

Page 33: ...icient error to prevent the desired accuracy Zero drift may occur due to product buildup on the pan temperature changes and other factors Generally this is not a problem since the user may zero the me...

Page 34: ...ered down while a write is in progress the Compact Flash card may be cor rupted Data is being written to the Compact Flash card when the middle yellow LED light on the front of the HMI panel is flashi...

Page 35: ...onfigura tion to flash Press Yes to save the configu ration settings Restore Settings This allows you to restore the saved configuration settings in the event that your settings have been changed on t...

Page 36: ...ss and Subnet Mask for the Digital Electronics has been factory set as IP Address 192 168 2 90 Mask 255 255 255 0 NOTE IF YOUR CENTRIFEEDER WAS SUPPLIED AS PART OF A LARGER SYSTEM OR MULTIPLE UNIT SYS...

Page 37: ...creen on the Digital Electronics itself In this way all of the features of the HMI can be accessed and used remotely View Logs Selecting the View Logs option allows access to the log files stored on t...

Page 38: ...he calibrated full scale measurement The two units Volts and PV are mathemati cally related by the CALd multiplier The RATE column indicates the flow rate in the mass and time units chosen The final c...

Page 39: ...Data This option is not used DATE TIME EVENT ZERO CALs CALd RANGE INHIBIT FILTER CWratio Full Scale 6 2 2009 14 47 54 Power On 7FEF 10D0 2710 4 2 14 180 10000 6 2 2009 14 49 08 zero 7FDC 10D0 2710 4...

Page 40: ...IP Address to your HMI and then to instruct your PLC to accept the signal through your Ethernet connection Step 1 Install your Ethernet Cable into the RJ45 connection Ethernet NIC on the back of your...

Page 41: ...diagram above is a screen capture from RSLogix 5000 software See Red Lion Technical Note TNOI17 for a description of the ControlLogix configuration steps Note that the Module Properties as shown abov...

Page 42: ...tuck is mapped to I Data 9 Commands Transmitted by the PLC to HMI Optional There are 9 output tags O Data 0 O Data 6 As shown in the diagram above Remote Reset Resets the total is mapped to O Data 0 R...

Page 43: ...C02 09 BIT 7 Valve Free Valve Stuck 0 Free 1 Stuck Description HMI Internal Tag Comments Remote Reset A PB_cntr_reset Resets Totalization 0 normal 1 reset Remote Zero EIP_zero_PV real Zeros the PV Rem...

Page 44: ...te Control via the PLC Please note that if PLC Communication is enabled data is only transmitted via Ethernet while on the Main Run screen or TOP RUN page bottom right The TOP RUN Screen is accessed e...

Page 45: ...Please note that three pages require no security authorization to view These pages are the TOP Menu the TOP RUN or Main Display page and the RUN TREND Plotting page All other pages require the entry...

Page 46: ...PC It is recommended to change your password for security purposes upon entering your system however it is impor tant to remember your password and to write it down and store it in a secure place as...

Page 47: ...47 Phone 910 392 2490 Fax 910 392 2123 416 Landmark Drive Wilmington NC 28412 www easterninstruments com...

Page 48: ...48 Phone 910 392 2490 Fax 910 392 2123 416 Landmark Drive Wilmington NC 28412 www easterninstruments com...

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