EAE EE-C18E Installation, Operation, And Parts Manual Download Page 25 | Manualshive

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Installation, Operation and Parts Manual

EE-C18E

25

Annex

2,

Electrical

schemes

and

parts

list

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Summary of Contents for EE-C18E

Page 1: ...ost Lift Electrical Release Lifting Capacity 8000KG Installation Operation and Parts Manual Distributed by Please read this entire manual carefully and completely before installation or operation of the lift DATE 08 12 2017 ...

Page 2: ...er domestic legislation The reproduction or disclosure of instructions or an extract thereof is prohibited and offenders are liable to prosecution EAE reserves the right or initiates criminal proceedings and asserts claims for damages in the event of infringements Warranty The use of non approved hardware will result in a modification of our products and thus to the exclusion of any liability or w...

Page 3: ...S DESCRIPTIONS 9 3 1 General descriptions 9 3 2 Construction of the lift 9 3 3 Technical data 9 3 4 Dimensions 10 3 5 Safety devices descriptions 11 INSTALLATION INSTRUCTIONS 12 4 1 Preparations before installation 12 4 2 Installation attentions 12 4 3 General installation steps 13 4 4 Items to be checked after installation 19 OPERATION INSTRUCTIONS 19 5 1 Precautions 19 5 2 Operation instructions...

Page 4: ... persons 1 2 1 Scope of checking Regular checking essentially involves performing a visual inspection and a functional test This includes checking the condition of the components and equipment checking that the safety systems are complete and functioning properly and that the inspection log book is completely filled in The scope of exceptional checking depends on the nature and extent of any struc...

Page 5: ... before any attempt to work near or under the vehicle Never remove safety related components from the lift Do not use if safety related components are damaged or missing 1 3 11 Do not rock the vehicle while on the lift or remove any heavy component from vehicle that may cause excessive weight shift 1 3 12 Check at any time the parts of the lift to ensure the agility of moving parts and the perform...

Page 6: ...Installation Operation and Parts Manual EE C18E 6 1 4 Warning labels ...

Page 7: ...jury danger of crushing In the event of excessive vehicle weight incorrect mounting of the vehicle or on removing heavy object there is a risk of the vehicle falling off or tipping up Safety measures The lift is only ever to be employed for the intended purpose Carefully study and heed all the information given in Section 1 4 Observe the warning notices for operation 1 6 Noise level Noise emitted ...

Page 8: ...ble use all appropriate precautions never stack to more than 2 meters in height never make stacks of single packs Always stack pairs of packs in a cross pattern so that the base is bigger and the resulting stack is more stable Once the stack is complete restrain it using straps ropes or other suitable methods A maximum of two packs can be stacked on lorries in containers and in railway wagons on c...

Page 9: ...nit ensures no slipping in case of failure hydraulic system 3 2 Construction of the lift 3 3 Technical data Item Technical data Power Electro hydraulic Rated capacity 8000 Full rise height mm 1980 Initial adapter height mm 125 Full rise time with rated load 80S Full lowering time with rated load 60S Working pressure MPa 24 Electrical supply 380V 3PH 50HZ Motor capacity kW 3 5 Oil volumn L 14 Noise...

Page 10: ...Installation Operation and Parts Manual EE C18E 10 3 4 Dimensions ...

Page 11: ...with the wheel base of lifted vehicle 3 Feet protection bar Protect user s feet from entering into danger areas that may cause pinching or shearing 4 Mechanical safety locking unit Catch the carriages in case of hydraulic failure 5 Steel cable Ensure both carriage can work synchronously 6 Max height limit switch Stop rising at maximum rated height 7 Roof protective limit switch Stop rising in case...

Page 12: ...responding information on the name plate and in the operation instructions Before doing electrical connection make sure the lift is electrically adapt to the local power supply 4 1 3 Foundations preparations Refer to Annex 1 for footing C25 30 concrete base with strength more than 3000psi Minimum thickness of 400mm continuous footing Surface Horizontal and even Gradients max 0 5 Newly built concre...

Page 13: ...ans put something supporting under the post or suspend the post by a crane to suspend the post unsrew and remove the bolts fixed on the iron rack Attention Please pay special attention not to let the post fall down for it may cause casualty or bring damages to the accessories fixed in the post Step 2 Fix the standing position for the two posts see Annex 1 floor plan 1 Decide on which post the powe...

Page 14: ... level to check the vertical alignment of the posts If necessary place equalizing plates under the base plates The equalizing plates must be of the same length as the side of the base plate resting on them Otherwise the load of the base plate will not be transferred evenly to the foundation 5 Erect and secure the other post similarly Step 5 Connect crossbeam 1 Hex nut M14 6 Crossbeam in 2 Flat was...

Page 15: ... safety locking units in each post are fully engaged 3 After fixed the cables adjust and make the cables at both sides be with the same tightness which could be judged by the sound emitted during lifting process 4 Grease the cable after being fixed It is a must Step 7 Connect the hydraulic system 1 Install hydraulic power unit onto the power side post 1 Hex nut M10 2 Flat washer M10 3 Spring washe...

Page 16: ...fore doing the connction Read the name plate and check that the supply voltage is adapted to the voltage of the lift 1 Fix max height limit switch onto the inside surface of the main post and connect its wire to the terminals reserved in the post 1 Oil hose 1 2 Oil hose2 3 Power unit 4 Oil hose 3 5 Oil cylinder 1 Max height limit switch 2 Cross socket cap head screw M4 12 3 Cross socket cap head s...

Page 17: ...s of electromagnets Remove the cover beore making the connection Step 9 Install lifting arms The arm pin shafts No 2 must be greased at the installation Install the lifting arms onto the carriages and ensure the arm lock could work Attention Install Lifting arms and fix feet protection bars ONLY after the complete assembly has been erected and anchored 1 Limit switch 2 Hex socket screw M4 25 3 Wir...

Page 18: ...n there is no abnormal sound or leakage after having been tested for 5 6 times If the lift doesn t raise the motor may turn in the wrong direction In such event interchange wires U V in the connection box Bleeding the hydraulic system Unscrew but don t remove the nut on top of the oil cylinder and slightly press the UP button until oil gets out Screw the nut tight thereafter After bleeding system ...

Page 19: ...ing with rated load 12 If there is no oil leakage when running with rated load 13 If expansion bolts nuts or circlips are well secured 14 If the max lifting height is 1980mm 15 If Safety advices name plate and logos are clear OPERATION INSTRUCTIONS 5 1 Precautions 5 1 1 Check all connections of oil hose Only when there is no leakage the lift can start work 5 1 2 The lift if its safety device malfu...

Page 20: ... on the main power switch and push the UP button on the control box until lifting adapters have touched the pick up positions of vehicle 4 Keep on raising the vehicle making its wheels have a bit clearance off the ground and check again the stability 5 Raise the vehicle to the excepted height push the LOCK button to engage the mechanical safety locking unit Check again the stability before doing m...

Page 21: ...an or make adjustment Damaged gear pump Replace it Too low oil level Add oil The hose connection is loose Tighten it The cushion valve is not well screwed up or jammed Clean or make adjustment Carriages go down slowly after being raised The oil hose leaks Check or replace it Untightened oil cylinder Replace the seal The single way valve leaks Clean or replace it Unloading valve fails to work well ...

Page 22: ...to raise the lifting arms and check if four swing arms are locked into position Add grease in case necessary Every day 2 Rubber contact pads Inspect the pads and clean off any objects that may cause sliding or damage Every day 3 Cylinder and oil hose connectors Inspect to ensure no leakage before using the lift Every day 4 Control buttons Check if control buttons work as hold to run and check if t...

Page 23: ...rease Change the chains every 3 years or if any cracks occurred to the pin of the chain Every 3 months 13 Bushing of the downside pulley and circlip of the shaft Lubricate the bushing with NO 1 lithium based grease Check if the circlip is in its original position Every 3 months 14 Expansion bolts Check with torque spanner For M18 bolt the torque is no less than 80N m For M16 the torque is no less ...

Page 24: ... 1 meter between the lifting platform and fixed elements e g wall in all lifting positions There must be sufficient space for driving vehicles on and off C25 30 concrete base with strength more than 3000psi Minimum thickness of 400mm Surface Horizontal and even Gradients max 0 5 Newly built concrete ground must be older than 20days In mm ...

Page 25: ...Installation Operation and Parts Manual EE C18E 25 Annex 2 Electrical schemes and parts list ...

Page 26: ...Installation Operation and Parts Manual EE C18E 26 ...

Page 27: ...Installation Operation and Parts Manual EE C18E 27 ...

Page 28: ... QS 320304001 Main power switch LW26GS 20 04 1 SB1 SB3 320401013 Push button AR22F0R 11 W 2 SB2 320401017 Push button AR22F0R 20 W 1 320503002 Ground wire terminal 4 p 1 320505006 Wire terminals VK 5N UK 5N 8 320505011 Chip LT 2 5 2 KA 320601026 Integrated relay NCH8 20 20 AC24V 1 KT 320602009 Integrated time relay ZYS11 A AC24 5S 1 C 321001004 Capacitor 4700UF 50V 1 VD 321002001 Rectifier KBPC5A ...

Page 29: ...ydraulic schemes and parts list 1 oil tank 2 oil sucking filter 3 gear pump 4 coupling 5 motor 6 hydraulic block 7 cushion valve 8 overflow valve 9 single way valve 10 unloading valve 11 flow control valve 12 oil tank cover 13 composite connector 14 oil cylinder ...

Page 30: ... DHF06 220H DC24 1 4 330304001 Overflow valve EYF C 1 5 330302001 Single valve DYF C 1 6 330305002 Throttle valve 1 7 207103025 Composite washer M14 2 8 330301001 Cushion valve HZYF C1 1 9 202109064 Installation screw M6 30 4 10 330201006 Gear pump C18E CBK F225 CBK 2 5F 1 11 310101003 Straight connector M14 1 5 G1 4 1 12 330404001 Coupling YL A 1 13 330401009 Oil sucking tube XYGN ZG L350 1 ...

Page 31: ...l swivel screw M5 10 4 18 320203005 Motor 400V 3 5KW 3PH 50HZ 2P 1 POS Code Name Specification Qty 1 Power unit 1 2 207103019 Composite washer M14 1 3 310101028 Shifting connector G1 4 M14 1 5 1 4 Rubber oil hose Φ8 L 400mm 1 5 615006003 Three way connector 6214E A4 B4 1 6 Rubber oil hose Φ8 L 11100mm 1 7 Rubber oil hose Φ8 L 2500mm 1 8 615006004 Composite connector 6254E A4 B8 1 9 615055001 Hydra...

Page 32: ... B3 4 5 201102016 Hex head full swivel screw M10 15 48 6 410580590 Steel plate C18 A4 B5 C2 8 7 204301001 Circlip M10 16 8 205201002 Needle bearing 10 14 14 16 9 612058014 Wheel bracket C18 A4 B5 C1 8 10 204201005 Spring washer M10 M10 52 11 204101006 Flat washer M10 M10 52 12 410550391 Semi teeth block E28 A4 B4 4 13 202109085 Hex socket cylinder head screw M12 30 M12 30 12 14 614058007 First sta...

Page 33: ...iage C18 A3 B1 2 18 410580001 Slider C18 A3 B3 16 19 420130040B Protective rubber pad 6255E A3 B3 2 20 202103021 Hex socket flat head screw M8 16 M8 16 4 21 615058004 Pulling rod C18 A3 B2 4 22 410580371 Pressure spring C18 A3 B5 4 23 410580421 Pin shaft C18 A12 4 24 410550381 Teeth block E28 A3 B4 4 ...

Page 34: ...y 28 320301002 Limit switch D4MC 1000 1 29 410160023 Long rod 6215E A10 B3 1 30 420060010 Black foam tube ID 22 1 31 202109024 Hex socket cylinder head screw M6 35 5 32 203103005 Locking nut M6 5 33 202111004 Hex socket flat head screw M8 12 4 34 612058002 Shaft of the Upside pulley C18 A21 B3 2 36 410580331 Pulley C18 A1 B2 6 37 410580401 Spacer C18 A21 B4 2 38 205101033 Lubrication bearing 4025 ...

Page 35: ... Name Specification Qty 40 202109024 Hex socket cylinder head screw M6 35 41 614058005 Outside beam C18 A21 B1 1 42 203101008 Hex nut M14 42 43 204101008 Flat washer M14 42 44 201102035 Hex head full swivel screw M14 30 8 45 614058005 Outside beam C18 A21 B1 1 ...

Page 36: ... 50 201103004 Hex head full swivel screw M10 35 4 51 420040010 Anti shock pad 6254E A23 4 52 204201005 Spring washer M10 M10 4 53 204101006 Flat washer M10 M10 4 54 203101006 Hex nut M10 4 55 610069030 Power unit 380V 3PH 50HZ 1 56 203101008 Hex nut M14 20 57 410580521 Ring C18 A19 B3 2 58 203101008 Hex nut M14 4 59 201102037 Hex head full swivel screw M14 40 8 60 204201007 Spring washer M14 8 61 ...

Page 37: ... Operation and Parts Manual EE C18E 37 POS CODE Name Specification Qty 46 203101008 Hex nut M14 4 47 201102037 Hex head full swivel screw M14 40 20 48 204201007 Spring washer M14 20 49 204101008 Flat washer M14 20 ...

Page 38: ...M10 4 54 203101006 Hex nut M10 4 55 610069030 Power unit 380V 3PH 50HZ 1 56 203101008 Hex nut M14 20 57 410580521 Ring C18 A19 B3 2 58 203101008 Hex nut M14 4 59 201102037 Hex head full swivel screw M14 40 8 60 204201007 Spring washer M14 8 61 204101008 Flat washer M14 8 POS CODE Name Specification Qty 77 615058007 Steel cable C18 A6 L 12800 φ16 2 78 204101010 Flat washer M18 4 79 203101011 Hex nu...

Page 39: ...l hose L 11100mm 1 82 615006003 Three way connector 6214E A4 B4 6214A A5 B2 1 83 Power unit 3 5KW 1 84 Oil hose L 400mm 1 85 Oil hose L 2500mm 1 86 615006004 Composite connector 6254E A4 B8 6214A A5 B4 2 87 207103025 Composite washer 13 7 20 00 1 50 BS224 1 88 615055001 Cylinder E28 CYL 2 ...

Page 40: ...n head screw M8 12 8 90 614004014B Long arm fender 6254E A7 B5 4 91 612013002 Heigth adapter 6214EKZ A4 B5 4 POS CODE Name Specification Qty 33 202111004 Hex socket flat head screw M8 12 4 36 410580331 Pulley C18 A1 B2 4 38 205101033 Lubrication bearing 4025 4 92 612058001 Shaft of the downside pulley C18 A1 B3 2 ...

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