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fuel is used. The vent tube must be attached 
to the cap and inserted in the vent tube holder 
hole of the handle bar cover while operating 
the unit. The fuel cap vent and vent tube must 
be clean and clear of obstructions for the unit 
to operate normally. You can check the vent 
and vent tube by blowing air through the tube. 
If you can not blow through the vent tube and 
cap you must clean the vent and tube or 
replace them. 
 
Every time you refuel your unit, check the 
rubber seal inside the cap for cuts, tears and 
dirt. Clean or replace the seal if it becomes 
worn or torn. The seal must be in good 
condition to insure a proper seal of the cap to 
the tank to prevent fuel spills. DO NOT allow 
dirt or other debris to enter the tank when 
refueling. 
 
Replace the cap if damaged or if it will not 
seal to the tank. 
 
Tighten the cap snugly, being careful not to 
over tighten. Over tightening the cap can 
cause damage to the cap or seal. 
 
The fuel tank capacity is 4.5 liters, 1.2 gal, 
including a reserve of 0.8 liters, 0.2 gal. 
 
Use unleaded automobile gasoline with an 
octane level of 91 or higher. 
 

NEVER REFUEL YOUR ATV when the 
engine is HOT.

 Wait 30 minutes after 

turning off the unit before refueling. Spilling 
fuel on a HOT engine could cause a fire. 
Wipe up any fuel spills before re-starting. 

Fuel Valve 

The unit is equipped with a three way fuel valve 
located on the left side of the unit just below the 
seat. 
 
The valve has three settings; “OFF”, “ON” and 
“RES”. With the valve in the “OFF” position fuel 
is held in the tank and is prevented from flowing 
to the carburetor. The valve should be placed in 
the “OFF” position whenever the unit is not being 
operated. Place the valve in the “ON” position for 
normal operation of the unit. This allows fuel to 
flow to the carburetor for normal operating. The 
“RES” position allows fuel to flow from the small 
reserve in the tank to allow the unit to be taken 
to a refueling location. 
 
When you have to switch to the “RES” position 
you must refuel the unit as soon as possible. 
 

ALWAYS CHECK YOUR Fuel level before you 
start riding your ATV

. Remember: You can 

drive further in one hour on your ATV than you 
can walk in one day. 

 

Inline Fuel Filter

 

Your ATV is equipped with an inline fuel filter to 
prevent dirt and debris from entering the 
carburetor and engine. 
 
Check the filter for dirt or damage before each 
ride and at each refueling. Replace the filter if 
dirty or damaged.  
 
The filter should be replaced every 600 hours of 
operation and at the start of each season. 

Summary of Contents for Viper 40E (RXL-40E)

Page 1: ...E TON OWNER S MANUAL Viper 40E RXL 40E...

Page 2: ...t both the operator and the adult supervisor attend an ATV safety instruction course ALWAYS Wear Protective Clothing While operating this vehicle the driver must always wear protective clothing Protec...

Page 3: ...itch 8 Fuel System Fuel tank 8 Fuel valve 9 Inline Fuel Filter 9 Engine Oil 10 Tires Wheels Tire inspection 10 Tire pressure 10 Spark Plug 10 Air Filter 10 Braking Systems 11 Drive Chain 12 Throttle L...

Page 4: ...a public road or highway the vehicle should be pushed across using extreme caution 5 This vehicle MUST NOT be operated without adult supervision and instruction 6 DO NOT operate this vehicle while un...

Page 5: ...eration Check the engine oil level in the oil tank Check fuel level and inspect for fuel leaks Remember you can ride further in 1 hour than you can walk back in 1 day 11 WARM UP your body with some ex...

Page 6: ...your vehicle in a safe place free of any ignition source 14 NEVER run the vehicle in an enclosed area The exhaust gases from the engine contain CARBON MONOXIDE which can be fatal if breathed in high...

Page 7: ...ent tube 2 Fuel Valve 3 Throttle lever 4 Rear Parking brake lever 5 Engine stop switch 6 Safety Tether switch 7 Starter Button 8 Pull Starter Handle Vehicle Identification Number VIN is located at the...

Page 8: ...ss the run button in order for the unit to be restarted This action resets the remote receiver on the unit The unit may also be started remotely by pressing both the Stop Run buttons together Safety N...

Page 9: ...ed as a parking brake whenever the vehicle is not in operation This feature should be engaged in order to start the engine The brake lever has a safety switch built in to prevent the engine from start...

Page 10: ...minutes after turning off the unit before refueling Spilling fuel on a HOT engine could cause a fire Wipe up any fuel spills before re starting Fuel Valve The unit is equipped with a three way fuel v...

Page 11: ...portant to inspect your tires and wheels for damage and wear before each riding session Inspect each tire for cuts tears and punctures Inspect the wheel rim for dents and separation of the wheel from...

Page 12: ...nt Wash the element in a non flammable solvent such as Air Filter cleaner from your local auto parts dealer 1 Dry the element completely before continuing 2 Soak the element in clean engine oil until...

Page 13: ...ss slack in the chain Once the chain has been adjusted to the proper tension retighten the axle position locking bolt The chain should be kept well lubricated to prevent excess wear and premature fail...

Page 14: ...ate on top of the transmission box near the oil tank bracket on the left hand side of the unit 4 Allow the oil to drain completely 15 30 min 5 Reinstall the drain plug and tighten Torque to 7 10lbf ft...

Page 15: ...ATV takes only a few minutes and may save you from serious injuries and costly repairs 1 Check engine fuel level 2 Check brake brake cable operations 3 Check tire condition and pressure 4 Check drive...

Page 16: ...ATV Learning to turn your ATV requires you to learn to shift your weight and control the throttle to allow the rear wheels to turn properly When making a turn the wheels on the outside of the turn mus...

Page 17: ...727mm 28 6 Wheel Base 768mm 30 2 Dry Weight 64kg 134lbs Suspension Front A Arms Dual Shocks Rear Swing Arm Single Shock Brakes Front N A Rear Mechanical Drum Tires Front 145 70 6 Rear 145 70 6 Min 2p...

Page 18: ...e High grade synthetic 2 cycle oil Engine Oil Volume Pre Mix 50 1 Type SAE 80 90 weight Transmission Volume 70cc 2 4oz Spark Plug NGK BPM6Y NGK Nipendenso W22MP U Champion CJ7Y Not Recommended Electro...

Page 19: ...as part of pre ride inspection Bolts Nuts Fasteners I I Inspect as part of pre ride inspection Wheels I I Inspect as part of pre ride inspection Steering system I Every 6 months Inspect as part of pr...

Page 20: ...Page 19 Viper 40E Wiring Diagram...

Page 21: ...anty program are 1 Damage caused by accidents misuse negligence improper vehicle operation 2 Any modification or alteration to any standard specifications or equipment 3 Any repairs made by an unautho...

Page 22: ...ake a test ride to familiarize themselves with the machine and to make certain the unit is in proper operating condition The dealer is responsible for checking and performing all items on the set up a...

Page 23: ...Page 22 Owner s Notes...

Page 24: ...Page 23...

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