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Page 11 

Air Filter 

Air Filter Maintenance 

To maintain the highest performance from your 
engine and to reduce excessive wear that could 
cause engine failure, the engine requires a 
continuous flow of clean air. Air is taken into the 

engine through an air filter to clean the air prior 
to mixing it with fuel and oil in the carburetor. 
 
During normal operation the filter 
accumulates dirt from the air and will need to 
be cleaned to maintain the proper air flow. 
The filter should be cleaned every 30 days, 
more often if you ride in a dusty or dirty 
environment and the element should be 
replaced every year. 
 
The air filter box is located on the left side of the 
engine.  To access the air filter you must 
remove the left side engine shield. The cover is 
about 3x4” box and is attached to the 
crankcase with two bolts  
 

 

To clean the filter 

Remove the air filter box cover. Remove the 
filter element from the air box. Clean the screen 
located in the mounting box behind the element. 

Wash the element in a non-flammable solvent 
such as Air-Filter cleaner from your local auto 
parts dealer.  

1.  Dry the element completely before 

continuing. 

2.  Soak the element in clean engine oil until 

completely saturated. 

3.  Squeeze out the excess oil until the 

element does not drip any oil. 

4.  Allow the element to dry then reinstall the 

element and cover. 

 

Braking Systems 

Your ATV unit is equipped with a rear mechanical 
drum brake.  The rear brake is applied by 
squeezing the brake lever on the left-handle bar. 
 
 Proper maintenance of the brake system is a 
necessary part of safe operation of your unit. The 
brake systems should be inspected and tested 
before each riding session. 

 

 

Rear Brake System Inspection 

Visually inspect the brake cable for any signs of 
wear, kinking, corrosion or other damage.  
 
Test the brake by applying pressure to the brake 
lever and trying to push the unit forward. If the wheel 
rotates while the brake is applied, check your brake 
cable, brake adjustment and brake pads. If the brake 
lever feels hard to squeeze the brake cable may 
need to be lubricated or may be damaged. 
Lubricate the cable with a cable lubricant available 
from your dealership. 

Summary of Contents for Viper 40E (RXL-40E)

Page 1: ...E TON OWNER S MANUAL Viper 40E RXL 40E...

Page 2: ...t both the operator and the adult supervisor attend an ATV safety instruction course ALWAYS Wear Protective Clothing While operating this vehicle the driver must always wear protective clothing Protec...

Page 3: ...itch 8 Fuel System Fuel tank 8 Fuel valve 9 Inline Fuel Filter 9 Engine Oil 10 Tires Wheels Tire inspection 10 Tire pressure 10 Spark Plug 10 Air Filter 10 Braking Systems 11 Drive Chain 12 Throttle L...

Page 4: ...a public road or highway the vehicle should be pushed across using extreme caution 5 This vehicle MUST NOT be operated without adult supervision and instruction 6 DO NOT operate this vehicle while un...

Page 5: ...eration Check the engine oil level in the oil tank Check fuel level and inspect for fuel leaks Remember you can ride further in 1 hour than you can walk back in 1 day 11 WARM UP your body with some ex...

Page 6: ...your vehicle in a safe place free of any ignition source 14 NEVER run the vehicle in an enclosed area The exhaust gases from the engine contain CARBON MONOXIDE which can be fatal if breathed in high...

Page 7: ...ent tube 2 Fuel Valve 3 Throttle lever 4 Rear Parking brake lever 5 Engine stop switch 6 Safety Tether switch 7 Starter Button 8 Pull Starter Handle Vehicle Identification Number VIN is located at the...

Page 8: ...ss the run button in order for the unit to be restarted This action resets the remote receiver on the unit The unit may also be started remotely by pressing both the Stop Run buttons together Safety N...

Page 9: ...ed as a parking brake whenever the vehicle is not in operation This feature should be engaged in order to start the engine The brake lever has a safety switch built in to prevent the engine from start...

Page 10: ...minutes after turning off the unit before refueling Spilling fuel on a HOT engine could cause a fire Wipe up any fuel spills before re starting Fuel Valve The unit is equipped with a three way fuel v...

Page 11: ...portant to inspect your tires and wheels for damage and wear before each riding session Inspect each tire for cuts tears and punctures Inspect the wheel rim for dents and separation of the wheel from...

Page 12: ...nt Wash the element in a non flammable solvent such as Air Filter cleaner from your local auto parts dealer 1 Dry the element completely before continuing 2 Soak the element in clean engine oil until...

Page 13: ...ss slack in the chain Once the chain has been adjusted to the proper tension retighten the axle position locking bolt The chain should be kept well lubricated to prevent excess wear and premature fail...

Page 14: ...ate on top of the transmission box near the oil tank bracket on the left hand side of the unit 4 Allow the oil to drain completely 15 30 min 5 Reinstall the drain plug and tighten Torque to 7 10lbf ft...

Page 15: ...ATV takes only a few minutes and may save you from serious injuries and costly repairs 1 Check engine fuel level 2 Check brake brake cable operations 3 Check tire condition and pressure 4 Check drive...

Page 16: ...ATV Learning to turn your ATV requires you to learn to shift your weight and control the throttle to allow the rear wheels to turn properly When making a turn the wheels on the outside of the turn mus...

Page 17: ...727mm 28 6 Wheel Base 768mm 30 2 Dry Weight 64kg 134lbs Suspension Front A Arms Dual Shocks Rear Swing Arm Single Shock Brakes Front N A Rear Mechanical Drum Tires Front 145 70 6 Rear 145 70 6 Min 2p...

Page 18: ...e High grade synthetic 2 cycle oil Engine Oil Volume Pre Mix 50 1 Type SAE 80 90 weight Transmission Volume 70cc 2 4oz Spark Plug NGK BPM6Y NGK Nipendenso W22MP U Champion CJ7Y Not Recommended Electro...

Page 19: ...as part of pre ride inspection Bolts Nuts Fasteners I I Inspect as part of pre ride inspection Wheels I I Inspect as part of pre ride inspection Steering system I Every 6 months Inspect as part of pr...

Page 20: ...Page 19 Viper 40E Wiring Diagram...

Page 21: ...anty program are 1 Damage caused by accidents misuse negligence improper vehicle operation 2 Any modification or alteration to any standard specifications or equipment 3 Any repairs made by an unautho...

Page 22: ...ake a test ride to familiarize themselves with the machine and to make certain the unit is in proper operating condition The dealer is responsible for checking and performing all items on the set up a...

Page 23: ...Page 22 Owner s Notes...

Page 24: ...Page 23...

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