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To replace the filter, first turn the fuel valve to 
the “OFF” position. Then carefully compress 
the wire clamp rings until the clamp is free of 
the fuel line. Slide each clamp away from the 
filter about ¾”. 
Remove the filter from the fuel line by holding 
the line and pulling the filter. Install the new 
filter by inserting the filter into the fuel line and 
returning the clamps to the original position. 
Turn the fuel valve to the “ON” position and 
check for leaks. Inspect the fuel lines for cuts, 
abrasions and deterioration. Replace fuel 
lines as needed. 
 

DO NOT

 start or operate the engine if the fuel 

filter or lines are leaking. Leaking fuel can 
cause a fire. 

Engine Oil 

 

2 Cycle Engine 

Your ATV uses 2 cycle oil to lubricate the 
engine. The oil is mix with the fuel prior to 
refueling the unit. Use a synthetic 2 cycle oil 
and mix at a 50:1 ratio with the fuel.  

(About 2.5oz to a gallon) 

 
Never run the engine with straight fuel as 
sever engine damage will occur requiring 
the engine to have to be rebuilt or 
replaced. 

 

Tires and Wheels 

Tire & Wheel inspection 

It is important to inspect your tires and wheels 
for damage and wear before each riding 
session. Inspect each tire for cuts, tears and 
punctures. Inspect the wheel rim for dents 
and separation of the wheel from the tire bead. 
 
Replace any tire or wheel found to be 
damaged.  
 
Operating your ATV with damaged tires or 
wheels is dangerous. Damaged tires or 
wheels can result in a sudden loss of tire 

pressure and control which could result in 
injuries. 
 
Check your tire pressure before each riding 
session and at each refueling operation. Always 
check the pressure when the tires are cool. Use 
the tire pressure gauge that came with your ATV 
to check the tire pressure. 

Tire Pressure 

Recommended tire pressure is: 
7psi Maximum (Hot after riding) 
2psi Minimum (Cold before riding) 
 
Wheel Nut torque 24-30 N/m (18-22 lb/ft) 
 

Spark Plug 

Replace spark plug at the beginning of each 
season with a replacement plug  
NGK BPM6Y/NGK 
 
Disconnect spark plug wire. 
Clean dirt from around spark plug base with 
brush or air. 
Remove spark plug with spark plug wrench. 
Set the spark plug gap on the new plug to 0.023” 
Install the new by plug screwing it in finger tight 
and then use the plug wrench to screw the plug 
in another ½ turn. 
Inspect the spark plug wire for cuts, nicks or 
other damage. Replace as needed.

 

 

 

Summary of Contents for Viper 40E (RXL-40E)

Page 1: ...E TON OWNER S MANUAL Viper 40E RXL 40E...

Page 2: ...t both the operator and the adult supervisor attend an ATV safety instruction course ALWAYS Wear Protective Clothing While operating this vehicle the driver must always wear protective clothing Protec...

Page 3: ...itch 8 Fuel System Fuel tank 8 Fuel valve 9 Inline Fuel Filter 9 Engine Oil 10 Tires Wheels Tire inspection 10 Tire pressure 10 Spark Plug 10 Air Filter 10 Braking Systems 11 Drive Chain 12 Throttle L...

Page 4: ...a public road or highway the vehicle should be pushed across using extreme caution 5 This vehicle MUST NOT be operated without adult supervision and instruction 6 DO NOT operate this vehicle while un...

Page 5: ...eration Check the engine oil level in the oil tank Check fuel level and inspect for fuel leaks Remember you can ride further in 1 hour than you can walk back in 1 day 11 WARM UP your body with some ex...

Page 6: ...your vehicle in a safe place free of any ignition source 14 NEVER run the vehicle in an enclosed area The exhaust gases from the engine contain CARBON MONOXIDE which can be fatal if breathed in high...

Page 7: ...ent tube 2 Fuel Valve 3 Throttle lever 4 Rear Parking brake lever 5 Engine stop switch 6 Safety Tether switch 7 Starter Button 8 Pull Starter Handle Vehicle Identification Number VIN is located at the...

Page 8: ...ss the run button in order for the unit to be restarted This action resets the remote receiver on the unit The unit may also be started remotely by pressing both the Stop Run buttons together Safety N...

Page 9: ...ed as a parking brake whenever the vehicle is not in operation This feature should be engaged in order to start the engine The brake lever has a safety switch built in to prevent the engine from start...

Page 10: ...minutes after turning off the unit before refueling Spilling fuel on a HOT engine could cause a fire Wipe up any fuel spills before re starting Fuel Valve The unit is equipped with a three way fuel v...

Page 11: ...portant to inspect your tires and wheels for damage and wear before each riding session Inspect each tire for cuts tears and punctures Inspect the wheel rim for dents and separation of the wheel from...

Page 12: ...nt Wash the element in a non flammable solvent such as Air Filter cleaner from your local auto parts dealer 1 Dry the element completely before continuing 2 Soak the element in clean engine oil until...

Page 13: ...ss slack in the chain Once the chain has been adjusted to the proper tension retighten the axle position locking bolt The chain should be kept well lubricated to prevent excess wear and premature fail...

Page 14: ...ate on top of the transmission box near the oil tank bracket on the left hand side of the unit 4 Allow the oil to drain completely 15 30 min 5 Reinstall the drain plug and tighten Torque to 7 10lbf ft...

Page 15: ...ATV takes only a few minutes and may save you from serious injuries and costly repairs 1 Check engine fuel level 2 Check brake brake cable operations 3 Check tire condition and pressure 4 Check drive...

Page 16: ...ATV Learning to turn your ATV requires you to learn to shift your weight and control the throttle to allow the rear wheels to turn properly When making a turn the wheels on the outside of the turn mus...

Page 17: ...727mm 28 6 Wheel Base 768mm 30 2 Dry Weight 64kg 134lbs Suspension Front A Arms Dual Shocks Rear Swing Arm Single Shock Brakes Front N A Rear Mechanical Drum Tires Front 145 70 6 Rear 145 70 6 Min 2p...

Page 18: ...e High grade synthetic 2 cycle oil Engine Oil Volume Pre Mix 50 1 Type SAE 80 90 weight Transmission Volume 70cc 2 4oz Spark Plug NGK BPM6Y NGK Nipendenso W22MP U Champion CJ7Y Not Recommended Electro...

Page 19: ...as part of pre ride inspection Bolts Nuts Fasteners I I Inspect as part of pre ride inspection Wheels I I Inspect as part of pre ride inspection Steering system I Every 6 months Inspect as part of pr...

Page 20: ...Page 19 Viper 40E Wiring Diagram...

Page 21: ...anty program are 1 Damage caused by accidents misuse negligence improper vehicle operation 2 Any modification or alteration to any standard specifications or equipment 3 Any repairs made by an unautho...

Page 22: ...ake a test ride to familiarize themselves with the machine and to make certain the unit is in proper operating condition The dealer is responsible for checking and performing all items on the set up a...

Page 23: ...Page 22 Owner s Notes...

Page 24: ...Page 23...

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