background image

Page 12 

 
When the brake is fully applied there should be a 
minimum clearance of ½” of clearance between 

the lever and the handle bar grip. If this clearance 
is less that ½” your brakes should be adjusted 

 

After riding your unit, be sure to clean any build 
up of mud, sand and dirt from the brake cable 
and adjuster to prevent rust and corrosion that 
could cause cable failure. 

 

Drive Chain 

The drive chain will stretch with use and will 
require periodic adjustments. To check the chain 
tension, remove the chain guard and measure the 
slack. 

 
 

The amount of slack in the chain should not 
exceed 10-20mm or ¼” - ½”.   

 
Inspect the drive and axle sprockets for worn, 
damaged or broken teeth. Replace as needed. 

Inspect the chain links for damaged, worn or loose 
rivets. Repair or replace as needed. 

 

Chain Slack Adjustment 

Loosen the axle position lock bolt slightly and turn 
the chain adjuster nut to take up the excess slack in 
the chain.  Once the chain has been adjusted to the 
proper tension retighten the axle position locking bolt. 

 

The chain should be kept well lubricated to prevent 
excess wear and premature failure. We recommend 
that you lubricate the chain every 15 hours of 
operation, or more frequently if needed, with a high 
quality chain lubricant. 

 

Throttle Lever 

 

 

The throttle lever is located beside the right-
handlebar grip and is operated by using the right-
hand thumb. The lever is spring loaded and will 
return to the idle position when you remove your 
thumb from the lever. To accelerate the unit, simply 
press the lever forward to open the throttle slide in 
the carburetor. To slow the unit, reduce the pressure 
on the lever or remove your thumb and the throttle 
will return to the idle position automatically. 
 

  

Adjusting the throttle

  

The cable should be adjusted to allow for 

” free 

travel before the throttle engages the carburetor 
throttle slide. To adjust the cable’s free travel, loosen 
the locking nut of the cable adjuster, and turn the 
adjuster wheel until there is 

” free travel in the 

Summary of Contents for Viper 40E (RXL-40E)

Page 1: ...E TON OWNER S MANUAL Viper 40E RXL 40E...

Page 2: ...t both the operator and the adult supervisor attend an ATV safety instruction course ALWAYS Wear Protective Clothing While operating this vehicle the driver must always wear protective clothing Protec...

Page 3: ...itch 8 Fuel System Fuel tank 8 Fuel valve 9 Inline Fuel Filter 9 Engine Oil 10 Tires Wheels Tire inspection 10 Tire pressure 10 Spark Plug 10 Air Filter 10 Braking Systems 11 Drive Chain 12 Throttle L...

Page 4: ...a public road or highway the vehicle should be pushed across using extreme caution 5 This vehicle MUST NOT be operated without adult supervision and instruction 6 DO NOT operate this vehicle while un...

Page 5: ...eration Check the engine oil level in the oil tank Check fuel level and inspect for fuel leaks Remember you can ride further in 1 hour than you can walk back in 1 day 11 WARM UP your body with some ex...

Page 6: ...your vehicle in a safe place free of any ignition source 14 NEVER run the vehicle in an enclosed area The exhaust gases from the engine contain CARBON MONOXIDE which can be fatal if breathed in high...

Page 7: ...ent tube 2 Fuel Valve 3 Throttle lever 4 Rear Parking brake lever 5 Engine stop switch 6 Safety Tether switch 7 Starter Button 8 Pull Starter Handle Vehicle Identification Number VIN is located at the...

Page 8: ...ss the run button in order for the unit to be restarted This action resets the remote receiver on the unit The unit may also be started remotely by pressing both the Stop Run buttons together Safety N...

Page 9: ...ed as a parking brake whenever the vehicle is not in operation This feature should be engaged in order to start the engine The brake lever has a safety switch built in to prevent the engine from start...

Page 10: ...minutes after turning off the unit before refueling Spilling fuel on a HOT engine could cause a fire Wipe up any fuel spills before re starting Fuel Valve The unit is equipped with a three way fuel v...

Page 11: ...portant to inspect your tires and wheels for damage and wear before each riding session Inspect each tire for cuts tears and punctures Inspect the wheel rim for dents and separation of the wheel from...

Page 12: ...nt Wash the element in a non flammable solvent such as Air Filter cleaner from your local auto parts dealer 1 Dry the element completely before continuing 2 Soak the element in clean engine oil until...

Page 13: ...ss slack in the chain Once the chain has been adjusted to the proper tension retighten the axle position locking bolt The chain should be kept well lubricated to prevent excess wear and premature fail...

Page 14: ...ate on top of the transmission box near the oil tank bracket on the left hand side of the unit 4 Allow the oil to drain completely 15 30 min 5 Reinstall the drain plug and tighten Torque to 7 10lbf ft...

Page 15: ...ATV takes only a few minutes and may save you from serious injuries and costly repairs 1 Check engine fuel level 2 Check brake brake cable operations 3 Check tire condition and pressure 4 Check drive...

Page 16: ...ATV Learning to turn your ATV requires you to learn to shift your weight and control the throttle to allow the rear wheels to turn properly When making a turn the wheels on the outside of the turn mus...

Page 17: ...727mm 28 6 Wheel Base 768mm 30 2 Dry Weight 64kg 134lbs Suspension Front A Arms Dual Shocks Rear Swing Arm Single Shock Brakes Front N A Rear Mechanical Drum Tires Front 145 70 6 Rear 145 70 6 Min 2p...

Page 18: ...e High grade synthetic 2 cycle oil Engine Oil Volume Pre Mix 50 1 Type SAE 80 90 weight Transmission Volume 70cc 2 4oz Spark Plug NGK BPM6Y NGK Nipendenso W22MP U Champion CJ7Y Not Recommended Electro...

Page 19: ...as part of pre ride inspection Bolts Nuts Fasteners I I Inspect as part of pre ride inspection Wheels I I Inspect as part of pre ride inspection Steering system I Every 6 months Inspect as part of pr...

Page 20: ...Page 19 Viper 40E Wiring Diagram...

Page 21: ...anty program are 1 Damage caused by accidents misuse negligence improper vehicle operation 2 Any modification or alteration to any standard specifications or equipment 3 Any repairs made by an unautho...

Page 22: ...ake a test ride to familiarize themselves with the machine and to make certain the unit is in proper operating condition The dealer is responsible for checking and performing all items on the set up a...

Page 23: ...Page 22 Owner s Notes...

Page 24: ...Page 23...

Reviews: