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Dynatronix DHP12-1500, Operating Manual

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Dynatronix DHP12-1500 Operating Manual Download Page 9

Diamond 36kW Manual 

 

Dynatronix, Inc. 

198-1600-00  Rev F 

 

Page 9 of 146 

 
 

 
13. Use of this product for purposes other than those specified in this manual is not 

recommended.  Use for other purposes may give unexpected results or cause damage to 
the power supply and/or the system it is being used in. 

3. Functional Overview 

The 36kW Diamond power supply contains two 18kW power modules.  Each 18kW power module 
contains a boost converter and a buck converter.  The boost converter works in current mode 
control to provide power factor correction.  The output of the boost converter provides power to 
the buck converter.  The buck converter provides the power supply output with current or voltage 
regulation modes.  Control of both converters is tightly coupled with a digital control system. 
 
The power supply comes with a remote control panel.  The standard remote control panel has a 
volt meter, amp meter, status indicators, function buttons, and digital encoders to adjust settings.  
The optional graphic touch screen control panel provides an intuitive graphical user interface with 
easy access to menus and power supply settings.  Both control panels provide digital control 
signals, a serial host port, and an optional analog control card for external control. 
 
This switch mode power supply provides DC, pulse, or complex waveform outputs.  The DC and 
pulse settings can be adjusted using the control panel.  Complex waveforms are designed using 
the provided computer software application.  Multiple complex waveforms can be downloaded to 
the control panel and then selected to run using the control panel menus. 
 
The following is a general list of features. 

 

DC, Pulse, or custom waveform output 

 

Programmable ramp output (waveform amplitude ramp) 

 

Manual Cycle Control 

 

Real Time Cycle Control (RTC) 

 

Amp Time Cycle Control (ATC) 

 

User Configurable Totalizer(s) (one per output channel) 

 

Fan speed based on internal temperature 

 

Configurable power fail recovery 

 

Remote operate/standby control (isolated digital input) 

 

Host port control (RS485) 

 

Optional analog control (4-20mA, 05V, 0-10V) 

 

Digital calibration 

 

Optional color graphics display with touch screen (5.7” QVGA) 

Summary of Contents for DHP12-1500

Page 1: ...Diamond 36kW Manual Dynatronix Inc 198 1600 00 Rev F Page 1 of 146 OPERATING MANUAL FOR Diamond 36kW SERIES POWER SUPPLY STANDARD ENCODERS METERS CONTROL ...

Page 2: ...ndicator 24 6 1 5 Operate Standby Switch 24 6 1 6 Remote Local Switch 25 6 1 7 Inhibit Lamp 25 6 1 8 Fault Lamp 25 6 1 9 Over Temperature Lamp 25 6 2 MENU OVERVIEW 27 6 2 1 Menu Organization 27 6 2 2 Menu Access 30 6 2 3 Menu Navigation 30 6 3 UNIT CONFIGURATION 31 6 3 1 Totalizer Configuration 31 6 3 2 Host Port Configuration 33 6 3 3 Remote Control Configuration 34 6 3 4 Power On Configuration 3...

Page 3: ... 8 REMOTE OPERATE STANDBY CONTROL 63 9 REMOTE ANALOG CONTROL OPTION 63 9 1 REMOTE ANALOG READ BACK 63 9 1 1 Analog Output Scaling 63 9 2 REMOTE ANALOG SETTING CONTROL 64 9 2 1 Analog Input Scaling 64 9 3 REMOTE OPERATE STANDBY FOR ANALOG CONTROL 64 10 CALIBRATION PROCEDURE 65 10 1 OVERVIEW 65 10 1 1 Equipment 65 10 1 2 Calibration Summary 67 10 1 3 Restoring the default calibration values 69 10 2 ...

Page 4: ... Command Format 109 B 1 4 Formatting Rules 109 B 1 5 Unit Addressing AA a 110 B 1 6 Communications Settings factory default RS485 111 B 1 7 CRC Calculation 112 B 1 8 ACK Response Command 113 B 1 9 NAK Response Command 114 B 1 10 CRC Disable Enable Command c 116 B 1 11 Delimiter Text Disable Enable Command i 117 B 1 12 Setup Command s 118 B 1 13 Waveform Command w 120 B 1 14 State Command a 123 B 1...

Page 5: ... by individuals or parties not directly employed by DYNATRONIX INC This warranty DOES NOT EXTEND to commercial sub assemblies that are guaranteed by a manufacturer s warranty This warranty becomes effective upon the date the product is shipped In the event that a product no longer covered by the NEW PRODUCT WARRANTY is sent for repair the provisions of the REPAIR WARRANTY as detailed below govern ...

Page 6: ...Inc 462 Griffin Boulevard Amery WI 54001 USA Telephone 715 268 8118 FAX 715 268 8183 Toll Free USA 800 826 7172 www dynatronix com Customer Support Dynatronix Inc 462 Griffin Boulevard Amery WI 54001 USA Phone 715 268 8118 Fax 715 268 8183 Toll Free USA 800 826 7172 techsupport dynatronix com www dynatronix com ...

Page 7: ... power from this unit before moving the power supply or servicing the power supply including output bus wiring changes or any equipment connected to this power supply Follow your lock out tag out procedures to ensure that power is not unexpectedly applied 5 This unit contains no user serviceable parts All repairs or modifications to this unit must be done at the Dynatronix factory or at an authori...

Page 8: ...or surfaces are operating at temperatures which might cause injury either directly burn or indirectly involuntarily moving body into another danger This label is used most often on the output transistor heatsinks 12 If this power supply weighs more than 40lb 18kg see Section 4 Specifications it must be lifted by two persons Always use proper lifting technique If power supply was shipped with a for...

Page 9: ...tings The optional graphic touch screen control panel provides an intuitive graphical user interface with easy access to menus and power supply settings Both control panels provide digital control signals a serial host port and an optional analog control card for external control This switch mode power supply provides DC pulse or complex waveform outputs The DC and pulse settings can be adjusted u...

Page 10: ...Page 10 of 146 198 1600 00 Rev F Alarms and diagnostics Tolerance configurable tolerance limits Power failure power fail indication can be enabled or disabled Over temperature Various system diagnostics ...

Page 11: ...0VAC 80A DHP12 3000 66A 380VAC 100A 53A 480VAC 80A 126A 200VAC 190A 105A 240VAC 160A DHP24 750 32A 380VAC 50A 26A 480VAC 40A 61A 200VAC 90A 51A 240VAC 80A DHP24 1500 65A 380VAC 100A 50A 480VAC 75A 122A 200VAC 200A 102A 240VAC 150A DHP48 375 32A 380VAC 50A 26A 480VAC 40A 61A 200VAC 90A 51A 240VAC 80A Note Input current and fusing is listed for the entire system If desired individual modules within ...

Page 12: ... OUTPUT RATING DHP12 1500 12 V 1500 A DHP12 3000 12 V 3000 A DHP20 900 20 V 900 A DHP20 1800 20 V 1800 A DHP24 750 24 V 750 A DHP24 1500 24 V 1500 A DHP40 450 40 V 900 A DHP40 900 40 V 900 A DHP48 750 48 V 750 A DHP80 450 80 V 450 A DHP48 375 48 V 375 A ...

Page 13: ...NLY FOR USE IN CONTROLLED NON CONDENSING ENVIRONMENT Operating Temperature 0 40 C Storage Temperature 20 85 C LOAD REGULATION 0 5 of setting or 0 05 of max rating LINE REGULATION 0 5 of setting or 0 05 of max rating RIPPLE No more than 1 RMS of maximum rated output voltage COOLING Forced air cooling Leave a minimum of 2 inches clearance in the front and rear of the power supply ENCLOSURE 304 Stain...

Page 14: ...ications section for more information on current draw for a given model 5 1 2 Input Power Connection A 3 phase plug is required with the current rated for the appropriate current draw and the appropriate voltage draw for the given input voltage It is highly recommended that the power supply be wired to fuses rated at 150 of the rated input current draw See the product specification section for fus...

Page 15: ...used in multi inverter systems or systems with a reversing bridge Shipped with required cables if applicable 5 3 Output Power Connections Output bus bars have holes for two separate inch bolts that need to be connected in parallel or series depending on the system configuration The connection to the load should be of appropriate cross sectional area so as not to heat the power supply output connec...

Page 16: ...control are used for remote operate control Shorting pins 7 and 8 together activates the operate input The operate input is configurable see 6 3 6 Remote Operate Standby Control Digital Input for details 5 4 2 Digital Outputs 5 4 2 1 End Of Cycle Status Connections Digital output pins 1 and 2 can be used to sense when the end of a timed cycle ATC or RTC has been reached The output will switch on t...

Page 17: ...nditions use the serial host port interface The details of what each alarm code indicates and how it can be cleared can be found in Appendix C Error Codes 5 4 2 3 Operate Status Connections Digital output pins 5 and 6 can be used to sense when the power supply is operating The output will switch on when the power supply is operating If the power supply contains more than one output channel the out...

Page 18: ...ed not included 5 6 Inverter Control Connections The remote control is connected to the main power supply inverter with the supplied DB9 cable Various standard and custom cable lengths are available from Dynatronix Only use cables provided by or specified by Dynatronix Improper connections or cable lengths and wire gauges can result in un reliable operation or damage to the remote control or inver...

Page 19: ...he proper operation of the control system use shielded twisted pair for all wiring between the analog controller and the power supply Belden 8761 or equivalent cable type is recommended NOTE The shielding for the voltage current control lines should be earth grounded at the controller and should be cut off at the power supply The shielding for the voltage current read back lines should be earth gr...

Page 20: ...or the remote analog control inputs to control the power supply output Connector Signals 1 shield gnd 2 no connection 3 dc common 4 12 50ma 5 volt cntl in 6 volt cntl in 7 curr cntl in 8 curr cntl in 9 volt rb out 10 volt rb out 11 curr rb out 12 curr rb out 1 12 6 Analog Control Connector IN OUT Controller Voltage 4 20ma 0 5V or 0 10V Earth Gnd IN OUT Controller Current 4 20ma 0 5V or 0 10V Earth...

Page 21: ...sistor Typical Analog Control Wiring Current Control Only Connector Signals 1 shield gnd 2 no connection 3 dc common 4 12 50ma 5 volt cntl in 6 volt cntl in 7 curr cntl in 8 curr cntl in 9 volt rb out 10 volt rb out 11 curr rb out 12 curr rb out 1 12 6 Analog Control Connector IN OUT Controller Current 4 20ma 0 5V or 0 10V Earth Gnd Shields Shields Approximately 560 Ohm Resistor Watt Jumper ...

Page 22: ...alog Control Wiring Voltage Control Only Connector Signals 1 shield gnd 2 no connection 3 dc common 4 12 50ma 5 volt cntl in 6 volt cntl in 7 curr cntl in 8 curr cntl in 9 volt rb out 10 volt rb out 11 curr rb out 12 curr rb out 1 12 6 Analog Control Connector IN OUT Controller Voltage 4 20ma 0 5V or 0 10V Earth Gnd Shields Shields Approximately 560 Ohm Resistor Watt Jumper ...

Page 23: ...nt and voltage settings Other examples of run screens include totalizer time and cycle time The SET lamp is off when a run screen is displayed 6 1 1 2 Menus Menus can be displayed to configure the power supply The unit configuration menu contains items that are generally only set when a power supply is initially installed The setup menu contains general cycle configuration such as RTC or ATC timed...

Page 24: ... to access and navigate menus Menus are accessed by simultaneously pressing and holding both encoders for some period of time the amount of time depends on which menu is to be accessed Once a menu is accessed the encoders can be used to navigate menus and change parameters The voltage display shows the menu title and the current display shows a sub menu SET lamp on or parameter SET lamp blinking o...

Page 25: ...unit is in remote control mode RMT lamp is illuminated settings current and voltage settings cycle settings and tolerance settings cannot be adjusted from the front panel NOTE The remote switch can be disabled to prevent changing the remote local state from the front panel see 6 3 7 Front Panel Button Lock Outs 6 1 7 Inhibit Lamp The inhibit lamp is ON when the inhibit input is active The output o...

Page 26: ...rature is displayed Operate mode will not be allowed until the unit cools down The power supply should not be turned off when it is in an over temperature condition The power supply should be left on in standby mode so that the fan will run to cool down the power supply ...

Page 27: ...are accessed The diagram shows that there are three menus blue and that a normal power up will show the last active run screen green The bold arrows show the path of a normal power on sequence The run screen select menu and the setup menu can be accessed at any time from the active run screen The unit configuration menu can only accessed at power on See Appendix A Menu Tree for details on all the ...

Page 28: ...isplay Select Menu select run screen to display Meters Volt Meter Settings Amp Meter Settings Totalizer View Accumulated Value Cycle Count Down Preset Diagnostics Setup Menu Cycle Setup Tolerance Setup Error Setup Control Type Manual RTC ATC Units Decimal Location Cycle Preset Exit Current Tolerance Voltage Tolerance Exit Enable Disable Error Messages Clear Errors Exit Exit Output Setup Ramp Setup...

Page 29: ...a power cycle Unit Configuration Menu Unit Configuration Access Code Totalizer Host Remote System Calibrate Exit Startup Digital Input Buttons Hardware Options Unit Config Access Code Set Defaults Exit Module A Read Backs Module B Read Backs Host or Analog control of current Host or Analog control of voltage Baud Rate Unit ID View Clear Count Totalizer Units Totalizer Decimal Location Exit Start i...

Page 30: ...ayed on the bottom display See Appendix A Menu Tree for more details on menu navigation 6 2 3 1 Entering and Exiting Sub Menus Text that blinks on and off while the SET lamp is on not blinking indicates a sub menu selection Rotate the current encoder to select the desired sub menu Press the voltage encoder switch to enter the selected sub menu To exit a menu or sub menu rotate the current encoder ...

Page 31: ...ess the voltage encoder switch to enter the Unit Configuration Menu If the password has been changed then the correct password must be entered Rotate the current encoder to adjust the selected digit blinking digit Each press of the current encoder advances the selected digit Once the correct code has been entered press the voltage encoder switch to enter the Unit Configuration Menu 5 Once access t...

Page 32: ...ess the voltage encoder switch to clear the totalizer and return to the Totalizer Configuration Menu 4 Rotate the current encoder until the display shows tot End then press the voltage encoder switch to return to the Unit Configuration Menu 5 If the totalizer was cleared or any other changes were made in the Totalizer Configuration Menu you will be prompted to store the changes Select yES to accep...

Page 33: ...Host Port Configuration The host port baud rate unit ID and watch dog timer WDT timeout are configured in the Host Port Configuration Menu The baud rate is the communications rate in kilo bits per second used by the host port The unit ID is a unique numeric identification used by the power supply to determine which serial host commands to respond to When multiple units are connected on a multi dro...

Page 34: ...cted WDT timeout digit the blinking digit Each press of the current encoder switch advances to the next digit in the WDT timeout Once the desired WDT timeout is entered press the voltage encoder switch to accept the value and return to the Host Port Configuration Menu 8 From the Host Port Configuration Menu rotate the current encoder until the display shows HOSt End Then press the voltage encoder ...

Page 35: ...he power supply is in remote mode Once the desired source is selected press the voltage encoder switch to accept the value and return to the Remote Control Configuration Menu 4 From the Remote Control Configuration Menu rotate the current encoder until the display shows rmt E SEt Then press the voltage encoder switch to view and change the source of the voltage setting in remote mode 5 The source ...

Page 36: ...or ATC was running in operate when the unit was powered off the unit will power on in standby paused mode The operator can choose to resume or terminate the cycle when the unit is powered on If a manual cycle was running when the unit was powered off the unit will power on in standby mode When the power on configuration is set to LASt the unit will power on in the same mode it was in when it power...

Page 37: ...s the voltage encoder switch to exit the System Configuration Menu and return to the Unit Configuration Menu 7 If any settings were changed in the System Configuration Menu you will be prompted to store the changes Select yES to accept the changes or no to cancel the changes 6 3 5 Power Fail Alarm Configuration The power supply can be configured to report error codes if power is interrupted while ...

Page 38: ...ept the changes or no to cancel the changes 6 3 6 Remote Operate Standby Control Digital Input A digital input can be used to remotely control the operate standby state See 5 4 1 1Remote Operate Control Connections for details on wiring the remote operate control digital input The remote operate control digital input configurations are described in the table below The on 1 and on 2 configurations ...

Page 39: ...on works exactly the same as the on configuration with the following exception When the digital input is open operate mode is not allowed and cannot be overridden by the operate switch or the host port As with the other configurations standby commands from the operate switch or the host port can still be used when the digital in put is closed see 6 3 7 Front Panel Button Lock Outs to disable the f...

Page 40: ...oth the remote and operate switches can be disabled locked CAUTION If the operate switch is disabled locked the operate state can no longer be changed from the front panel Operate standby control must be accomplished using the digital input operate control or the host port see 8 Remote Operate Standby Control for details on how to remotely control the operate standby state The front panel remote a...

Page 41: ...s Select yES to accept the changes or no to cancel the changes 6 3 8 Hardware Options Configuration The Hardware Options System Menu is used to configure and enable some hardware options For example an installed analog control option card would require the option card setting to be set to AnL See A 7 4 4 Hardware Options System Menu for more details 6 3 9 Changing the Unit Configuration Password T...

Page 42: ...changes Select yES to accept the changes or no to cancel the changes You must select yES to accept the changes to the access code 6 3 10 Setting Unit Defaults Most settings in the Unit Configuration Menu and the Unit Setup Menu can be reset to default values from the Set Defaults System Menu The following settings are not affected by setting unit defaults Calibration values Unit configuration pass...

Page 43: ... or no to cancel Press the voltage encoder switch to accept the selection and exit the Set Defaults System Menu and return to the System Configuration Menu 6 From the System Configuration Menu rotate the current encoder until the display shows SyS End Then press the voltage encoder switch to exit the System Configuration Menu and return to the Unit Configuration Menu 7 If any settings were changed...

Page 44: ... encoder switches until the display shows Unit SEt see A 6 Unit Setup Menu for details 2 Rotate the current encoder until the display shows SEt CyCL Then press the voltage encoder switch to enter the Cycle Setup Menu 3 From the Cycle Setup Menu rotate the current encoder until the display shows CyCL CtrL Then press the voltage encoder switch to view and change the cycle control setting 4 The cycle...

Page 45: ...TC cycle control See A 6 1 Cycle Setup Menu for details on the cycle setup menu 1 Enter the Unit Setup Menu by pressing and holding both encoder switches until the display shows Unit SEt see A 6 Unit Setup Menu for details 2 Rotate the current encoder until the display shows SEt CyCL Then press the voltage encoder switch to enter the Cycle Setup Menu 3 From the Cycle Setup Menu rotate the current ...

Page 46: ...r on the top display Likewise an ATC cycle could display SEt Amp min or SEt Amp hr on the top display The last part of the message indicates if the four most significant digits Hi or the four least significant digits Lo of the preset are being displayed Rotate the voltage encoder to switch between the upper Hi and lower Lo four digits of the preset The bottom display will show the currently select...

Page 47: ...utput Setup Menu and return to the Unit Setup Menu 6 If any settings were changed you will be prompted to store the changes Select yES to accept the changes or no to cancel the changes 7 From the Unit Setup Menu rotate the current encoder until the display shows SEt End Press the voltage encoder switch to exit the Unit Setup Menu NOTE The DC voltage setting and current setting can be changed from ...

Page 48: ... and the selected pulse off value in seconds x xxx on the bottom display The SET lamp is blinking on and off to indicate that a setting is displayed Rotate the current encoder to change the selected pulse off time digit the blinking digit Each press of the current encoder switch advances to the next digit in the pulse off time Once the desired pulse off time is entered press the voltage encoder sw...

Page 49: ... rotate the current encoder until the display shows OUt tyPE Then press the voltage encoder switch to view and change the output type 4 The output type is indicated by tyPE on the top display and the selected output type on the bottom display The SET lamp is blinking on and off to indicate that a setting is displayed Rotate the current encoder to change the output type to CUSt Once the desired out...

Page 50: ...the power supply changes from standby to operate mode For timed cycles RTC or ATC the start of a cycle is when the power supply changes from a non paused standby mode to operate mode a new cycle is started If the output type is set to Pulse or Custom Waveform the amplitude of the waveform is ramped the shape of the waveform is maintained throughout the ramp Ramping is accomplished by ramping the c...

Page 51: ...Diamond 36kW Manual Dynatronix Inc 198 1600 00 Rev F Page 51 of 146 ...

Page 52: ... switch to exit the Ramp Setup Menu and return to the Unit Setup Menu 6 If any ramp settings were changed you will be prompted to store the changes Select yES to accept the changes or no to cancel the changes 7 From the Unit Setup Menu rotate the current encoder until the display shows SEt End Press the voltage encoder switch to exit the Unit Setup Menu 6 4 7 Tolerance Settings The power supply ca...

Page 53: ... tolerance digit blinking on and off Each press of the current encoder switch selects the next digit Enter a tolerance value of zero to disable tolerance error reporting Once the desired tolerance is set press the voltage encoder switch to accept the value and return to the Tolerance Setup Menu 5 To change another tolerance setting repeat the above procedure starting at step 3 above To exit the To...

Page 54: ...age display is disabled the error codes are no longer displayed but the FAULT lamp remains operational If error codes remain active after the error message display is disabled the fault lamp remains on until all the active fault codes are cleared If new error codes are set while the error message display is disabled the FAULT lamp will blink on and off indicating new error codes have been set When...

Page 55: ...wever certain error codes require manual clearing An example of error codes that require manual clearing are the power failure error codes If these error codes are enabled they are set when power is lost while the power supply is operating When power returns the error codes are set and must be manually cleared For a complete list of error codes see Appendix C Error Codes Use the following procedur...

Page 56: ...organization Use the following procedure to select which run screen is displayed The run screen selection is retained through a power cycle for example if the meters were displayed when the unit was powered off then the meters will be displayed when the unit powers on See 0 Display Select Menu for details on the Display Select Menu 1 Press and hold both encoder switches until the display shows diS...

Page 57: ...P Hr Hi Amp Hours 4 most significant digits 6 6 3 Cycle Run Screen The cycle run screen is displayed when CyCL is selected from the Display Select Menu The cycle run screen shows a count down of the time remaining in the currently running or paused timed cycle RTC or ATC The top display indicates the type of cycle RTC or ATC the units of the cycle time and which portion of the cycle time is being ...

Page 58: ...ge voltage output when the power supply is regulating voltage 6 7 Current and Voltage Settings When the power supply is configured for DC or Pulse output See 6 4 3 DC Output and 6 4 4 Pulsed Output the current and voltage settings can be adjusted from the Meter Run Screen To view the Meter Run Screen press and hold both encoder switches until the display shows diSP SEL Then rotate the current enco...

Page 59: ...riod of time the display will return to the current meter value the SET lamp will be off when both the current and voltage meters are displayed The current setting can be adjusted during operate or standby mode but cannot be changed in remote control mode RMT lamp is on The current setting can also be adjusted while in operate mode and viewing the current meter value rather than viewing the curren...

Page 60: ...n the output not the voltage limit setting 2 Use the current encoder to adjust the CURRENT setting to the desired current For proper setting of the current setting make sure the SET lamp is blinking on and off while making the adjustment 3 During operation if the bath resistance goes up the voltage will increase until it reaches the voltage limit The power supply will then switch to voltage regula...

Page 61: ...he output is disabled when a cycle is paused A paused cycle indicated by the OPER lamp blinking on and off can be resumed at any time by pressing the operate button one time When the operate button is pressed the display will show PAUS End Rotate the current encoder to change the display to PAUS Cont and then press the operate button again to continue the cycle A paused cycle indicated by the OPER...

Page 62: ...yed The host port ID is displayed on the top display and the baud rate is displayed in kilobits per second on the bottom display The following would be displayed for a unit having an ID of 01 and baud rate of 115200 The host port WDT timeout can be used to disable the power supply output in the event that host port communications fail If valid host communication is not received within the WDT time...

Page 63: ...Hardware Options Configuration for details on configuring the power supply to recognize the option card Analog control is used when the power supply is put into remote control mode RMT lamp is on and the source of the current and or voltage settings are set to option card control as opposed to being set to host control See 6 3 3 Remote Control Configuration for details on selecting the option card...

Page 64: ...age settings are not affected by the analog inputs when the power supply is running a custom waveform profile Custom waveform profiles have the current and voltage settings embedded in them Analog control can only be used for standard DC output or pulse output NOTE The local remote mode will be retained through a power cycle See 6 3 4 Power On Configuration for information on how to retain the ope...

Page 65: ...e load should be connected to the module being calibrated 10 1 1 Equipment Calibration equipment required are a meter a current shunt and a load as described below If the optional Analog Control card is being calibrated then a calibrator Ronan model x86 or equiv is required Meter s One or two calibrated Digital Volt Meters DVMs of at least 4 5 digit resolution and 0 01 overall accuracy Using 2 met...

Page 66: ...watts twice calculated wattage Optional Load Method lower power resistors 18kW vs 36kW This method uses 2 different load values When chosen properly the same set of resistors can be rewired to work for both current and voltage calibration When calibrating the current settings a value should be chosen which allows approximately 50 of the voltage at the rated current of the power supply When calibra...

Page 67: ...idually even if the module output buses will be connected to combine the outputs when the power supply runs a process The module A and B reading are automatically combined into a single reading if the power supply is configured to use the modules in tandem to generate a 36kW output Select OPt to calibrate the option card if an option card is installed 4 Each calibration menu contains a dFLt option...

Page 68: ...n seconds smaller value provides faster updates larger value provides more filtering CL05 I rd OFF SET CL05 Module B Current reading offset CL06 E rd OFF SET CL06 Module B Voltage reading offset CL07 I rd SEt CL07 Module B Current setting used for current gain calibration CL07 I rd gAin CL07 Module B Current gain value CL08 E rd SEt CL08 Module B Voltage setting used for voltage gain calibration C...

Page 69: ...shows CFg CAL Press the voltage encoder switch to enter the Calibrate Configuration Menu See A 7 Unit Configuration Menu and A 7 5 Calibrate Configuration Menu for more details on menu navigation 2 From the Calibrate Configuration Menu rotate the current encoder to select the desired calibration menu Select rd A for module A top module Select rd b for module B bottom module Select OPt for the anal...

Page 70: ...and the text displayed for each point 3 From the module read back calibration menu rotate the current encoder until the display shows CAL CL01 module A or CL05 module B Press the voltage encoder switch to view and change CL01 or CL05 When CL01 or CL05 are viewed the top display will show I rd OFF SEt CL0 The bottom display shows the amp meter reading offset 4 The amp meter offset is computed autom...

Page 71: ...t CL01 to CL08 Each calibration point should be calibrated in numerical order first calibrate CL01 then CL02 and so on until CL08 is calibrated The calibration points can be viewed in any order at any time When viewing calibration points CL3 4 7 or 8 set the associated signal level to zero and then press the operate button to view the calibration point The chart in section 10 1 2 describes each ca...

Page 72: ...t level set in the previous step Increasing the gain value will decrease the module output The module output voltage should be measured with a volt meter across the module output bus 10 When the measured module voltage output matches the voltage setting press the voltage encoder switch to accept the gain value and exit the CL04 or CL08 menu 11 From the module read back calibration menu rotate the ...

Page 73: ...log interface circuitry NOTE If an option card is not installed as determined by the unit configuration see 6 3 8 Hardware Options Configuration the option card calibration menu will display no OPt The calibration steps will not be available 10 2 4 1 Analog Calibration Connections 10 2 4 2 Analog Calibration Procedure This sequence sets the calibration values for the optional analog interface 1 Fr...

Page 74: ...on to begin calibrating the upper current control analog input calibration point 6 The upper current control analog input calibration value CL09 is automatically updated to reflect the connected calibrator output Wait a few seconds for the calibration value to stabilize and then press the voltage encoder switch to accept the new value and return to the Option Card Calibration Menu 7 From the Optio...

Page 75: ...ll maximize resolution 20mA for a 4 20mA interface 5v for 0 5v interface or 10v for 0 10v interface 20 From the Option Card Calibration Menu rotate the current encoder until the display shows CAL CL13 Press the voltage encoder switch to view and change the upper voltage control analog input calibration point The top display will show E Hi CtL CL13 the bottom display shows the calibration point val...

Page 76: ...2 From the Option Card Calibration Menu rotate the current encoder until the display shows CAL CL16 Press the voltage encoder switch to view and change the lower voltage read back analog output calibration point The top display will show E Lo rEAd CL16 the bottom display shows the calibration point value 33 Put the supply in REMOTE mode press the RMT LCL switch so that the RMT LCL lamp is on to be...

Page 77: ...values using the analog outputs from the card Analog option cards are available with 4 20mA 0 5V or 0 10V analog signals 138 0471 10 ASSY 4 20mA ANALOG INTERFACE 138 0471 11 ASSY 0 5V ANALOG INTERFACE 138 0471 12 ASSY 0 10V ANALOG INTERFACE See section 5 7 Analog Card Connections Optional 138 0471 XX Card for connections See section 9 Remote Analog Control Option for more information on using the ...

Page 78: ...___________________________________________ 90 A 6 6 Error Handling Setup Menu___________________________________________________ 91 A 7 UNIT CONFIGURATION MENU______________________________________________________ 92 A 7 1 Totalizer Configuration Menu _________________________________________________ 93 A 7 2 Host Port Configuration Menu_________________________________________________ 94 A 7 3 R...

Page 79: ...ameter that can be changed Used to indicate the next screen in a multi screen message In a multi screen message the display will show a short phrase by alternating text one word at a time This symbol is used to show the order of the screens displayed Indicates no action is taken to the associated encoder switch The location of this symbol indicates which encoder switch is being referenced Symbol D...

Page 80: ...oder switch advances to the next digt Rotating the current encoder changes the sub menu selection from current CUrr to voltage VOLt tolerance Cycle Time Control Manual Time Control Cycle Time Control Real Time Control Cycle Time Control Amp Time Control Text Values In the example below the cycle control menu is shown The cycle control type is a text value When a text setting is shown the SET lamp ...

Page 81: ... disabled Power Failure Output is disabled unit is powering off Unit Power Off This is the main menu used during operation Various run screens can be selected here the meters are shown Power Lost Power OK Power On Start Standby In this configuration the power supply always powers on in standby mode If a cycle was running when the unit was powered off the unit will power up in standby mode with the...

Page 82: ...h zero the count down to operate was aborted by the user and the cycle remains paused output disabled OPER STBY lamp blinking In the branch where the meter values are not zero the count down to operate completed and the cycle resumed output enabled OPER STBY lamp on steady Power Failure Output is disabled unit is powering off Unit Power Off Twenty Seconds Power Lost Power OK Power On Start Last Th...

Page 83: ... OPER STBY button while this screen is active will end the cycle pressing the OPER STBY button two times while a cycle is running causes the cycle to end Pressing the OPER STBY switch while a cycle is paused will cause the pause screen to be displayed The pause screen allows the cycle to be terminated End or resumed Cont Pressing the OPER STBY switch from the pause screen while Cont is displayed r...

Page 84: ... checks when the voltage tolerance is not zero Enter the display select menu from any run screen meters totalizer cycle or diagnostics by pressing and holding both encoder switches for one second Once diSP SEL is displayed release both encoder switches First screen showing total amp hours Second screen showing total amp hours Third screen showing total amp hours If the units were amp minutes then ...

Page 85: ...le Units Cycle Decimal Location Cycle Preset Time Once Unit SEt is displayed release the encoder switches to enter the unit setup menu Output Setup Menu Output Type DC Pulse Custom Waveform Waveform Profile Pulse On Time Pulse Off Time Tolerance Setup Menu Error Handling Setup Menu Current Tolerance Voltage Tolerance Display Error Message Enable Disable Clear Error Codes Return to the previously d...

Page 86: ...trol Cycle Time Control Real Time Control Cycle Time Control Amp Time Control Unit ATC Amp Minutes If RTC cycle control were selected then RTC would be displayed rather than ATC Unit ATC Amp Hours If RTC cycle control were selected then RTC would be displayed rather than ATC When the cycle preset is displayed the top display indicates the units and which half of the preset is displayed The preset ...

Page 87: ... Menu Discard any changes made during this edit session only shown if changes were made Save any changes made during this edit session only shown if changes were made Output Type DC Output Type Pulse On Off Output Type Custom Waveform Custom waveform profile number Only available when the output type is set to CUSt Rotating the current encoder changes the waveform profile number Pulse off time in ...

Page 88: ...etup menu Return to Unit Setup Menu Discard any changes made during this edit session only shown if changes were made Save any changes made during this edit session only shown if changes were made Reading Type Average waveform period average Reading Type Real Time instantaneous reading updated at a periodic time interval ...

Page 89: ... the ramp duration Ramp Setup Menu Enter the ramp setup menu from the unit setup menu Return to Unit Setup Menu Discard any changes made during this edit session only shown if changes were made Save any changes made during this edit session only shown if changes were made Current ramp duration in seconds At the start of a cycle the amplitude of the output is ramped from zero to full settings over ...

Page 90: ... this edit session only shown if changes were made Save any changes made during this edit session only shown if changes were made Current Tolerance Disabled Current Tolerance 1 of the setting Current Tolerance 1 of the setting Current Tolerance 11 of the setting Voltage Tolerance Disabled Voltage Tolerance 1 of the setting Voltage Tolerance 1 of the setting Voltage Tolerance 11 of the setting ...

Page 91: ...normal view and a numeric error code Numeric error code display is disabled Numeric error codes can still be viewed from within the error clear menu Do not clear error codes Clear all active error codes Do not clear error code 091 1 Clear error code 091 1 Do not clear error code 094 1 Clear error code 094 1 All active error codes are listed If no error codes are active then only the ALL and the En...

Page 92: ...Configuration Menu System Configuration Menu Calibrate Configuration Menu Unit Restarts View Clear Totalizer Totalizer Units Totalizer Decimal Location Host Port Baud Rate Host Port Unit ID Host Port WDT Timeout Current Host or Analog Control Voltage Host or Analog Control Start Up Power on Configuration Digital Input operate control Configuration Front Panel Button Lock Outs Hardware Options View...

Page 93: ...igits of the total amp hours are displayed Rotate the voltage encoder to change to Hi and show the upper four digits Totalizer Units Amp Hours Totalizer Units Amp Minutes Totalizer counts in thousandths of units Totalizer counts in hundredths of units Totalizer counts in tenths of units Totalizer counts in whole units Discard any changes made during this edit session only shown if changes were mad...

Page 94: ...id range is 01 to 99 Host Port ID 09 valid range is 01 to 99 Discard any changes made during this edit session only shown if changes were made Save any changes made during this edit session only shown if changes were made Host Port Configuration Menu Enter the host port configuration menu from the unit configuration menu Return to Unit Configuration Menu The host Watch Dog Timer WDT timeout value ...

Page 95: ...d The remote voltage setting source is the host The remote voltage setting source is the analog option card Discard any changes made during this edit session only shown if changes were made Save any changes made during this edit session only shown if changes were made Remote Control Configuration Menu Enter the remote control configuration menu from the unit configuration menu Return to Unit Confi...

Page 96: ...n System Menu Hardware Options System Menu Unit Configuration Access Code System Menu Set Defaults System Menu Operate control input action Operate button enable disable Standby button enable disable Option Card Type View Edit unit configuration access code Load default configuration settings Unit Start System Menu Power on in standby or last state Enable Disable power fail alarm Enter the system ...

Page 97: ...cle was running the cycle continues where it left off when power was lost Power fail fault is disabled turned off Power fail fault is enabled turned on If power fails while a cycle is running the power fail fault is reported when the unit powers on and must be manually cleared Unit Start System Menu Enter the unit start system menu from the system configuration menu Return to System Configuration ...

Page 98: ...e closure starts a new cycle Operate Control Input Operate on input contact closure Standby on input contact open Operate Control Input Disabled Operate Control Input Toggle operate state on input contact closure At the end of a cycle the first contact closure clears the end of cycle the second starts a new cycle Operate Control Input Operate on input contact closure When contacts are open unit is...

Page 99: ...on Lock Yes Operate button is locked operate mode cannot be changed with the operate button Remote Button Lock Yes Remote button is locked remote mode cannot be changed with the remote button Remote Button Lock No Remote button functions normally Button System Menu Enter the button system menu from the system configuration menu Return to System Configuration Menu ...

Page 100: ... Menu Option Card Analog An anlog control option card is installed 4 20mA 0 10V etc Option Card none No option card is installed Hardware Options System Menu Enter the hardware options system menu from the system configuration menu Return to System Configuration Menu ...

Page 101: ...de is changed The change must still be stored when the system menu exits The access code is not changed and is returned to its previous value This confirmation message remains for five seconds or until the voltage encoder switch is pressed Unit Configuration Access Code System Menu Enter the unit configuration access code system menu from the system configuration menu Return to System Configuratio...

Page 102: ...not changed to default values This confirmation message remains for five seconds or until the voltage encoder switch is pressed Set Defaults System Menu Enter the set defaults system menu from the system configuration menu Set all parameters to default values Return to System Configuration Menu NOTE The calibration values and the unit configuration access code are not affected by the defaults ...

Page 103: ...figuration menu from the unit configuration menu Module A Calibration Menu Option Card Calibration Menu Return to Unit Configuration Menu Module A readings output calibration Analog Option Card Calibration Current Control Input Voltage Control Input Current Reading Output Voltage Reading Output Module B Calibration Menu Module B readings output calibration ...

Page 104: ...eading offset value When this menu is viewed in operate mode the offset value is automatically computed to achieve a zero reading on the volt meter when the output is zero The CL03 module A and CL07 module B menus show the current reading gain value When this menu is viewed in standby mode as shown to the left the current setting in amps that will be used for calibration is shown The output curren...

Page 105: ...alibration The CL04 module A and CL08 module B menus show the voltage reading gain value When this menu is viewed in operate mode as shown to the left the gain value is shown The gain value is adjusted to increase or decrease the module output to match the output voltage set in CL04 CL08 standby mode Enter the Module calibration menu from the calibrate configuration menu This menu is used to calib...

Page 106: ...current reading analog output is calibrated at 100 of the analog control signal range 20mA for a 4 20mA signal range When the RMT button is pressed this calibration value is adjusted until the analog output is equal to 100 of the analog control signal range Refer to the calibration procedure for details on calibrating The lower current control analog input is calibrated at 10 of the analog control...

Page 107: ... procedure for details on calibrating The upper voltage reading analog output is calibrated at 100 of the analog control signal range 20mA for a 4 20mA signal range When the RMT button is pressed this calibration value is adjusted until the analog output is equal to 100 of the analog control signal range Refer to the calibration procedure for details on calibrating The lower voltage control analog...

Page 108: ...some commands 1 02 Added the ability to select the type of readings reported The reading type selected in the s message determines what format reading is reported in the d message and also on the display 1 03 Added another status field and thermistor 5 temperature to the ms msg Protocol version defined in this document B 1 2 Command List Command Character Description Section Slave responses ACK or...

Page 109: ...tes a command and then waits for a response from the slave 2 ASCII based no control characters except CR LF terminator only standard alpha numeric punctuation characters 3 Numbers are numeric only decimal and can have a decimal point period 4 The is the sync character and is the first character of any message A received in the middle of a command will cause the Diamond controller to discard all pr...

Page 110: ...turned by a slave if the CRC is enabled and the slave determines that the CRC was incorrect Slaves will not respond to commands with invalid CRC values if the CRC is enabled 14 Commands are terminated by carriage return 0x0D and line feed 0x0A 15 Any chars between a CR LF and are ignored 16 This protocol is fully text editor compatible 17 Scientific notation is not allowed i e 7 65e2 or 4 56E 1 ar...

Page 111: ... Stop Bits Handshake 115200 8 none 1 none master slave The RS485 host port can be operated on a multi drop bus multiple power supplies connected to a single host all using the same communications cable The host master is always listening unless sending a command Slave units are always listening for commands unless sending a response Slave units only respond to commands that contain their address T...

Page 112: ...he CRC calculation on RETURNS CRC word 00000 to 65535 NOTES The CRC calculation used by all Dynatronix units uint16_t CRC_Calc char szData uint16_t uiCRC 0xFFFF int16_t iCount int16_t strlen szData int16_t iIndex char cShiftCnt for iIndex 0 iIndex iCount iIndex cShiftCnt 8 uiCRC uint16_t uiCRC szData iIndex 0xFF while cShiftCnt 0 if uiCRC 0x0001 0x0001 uiCRC uint16_t uiCRC 1 uint16_t 0xA001 else u...

Page 113: ...mber of fields character and number of fields after the comma excluding CRC CRC CRC value in ascii decimal crlf Carriage return and Line feed 0x0D 0x0A Example of ACK Command ACK command for set setup command with no data to return from unit 24 24 1s3 0 54321 Notes 1 When a slave sends an ACK command it is an indication that the command was determined to be valid and all data fields were determine...

Page 114: ...out of range bad field number indicates which field 3 Format error bad field number indicates which field 4 Unknown command type valid command types are set read ack nak etc 5 Set command type not allowed for the specifed command 6 Factory config mode is required for the specified command 7 Rx buffer overrun message was greater than 1024 charcters 8 Failed to perform the requested save 9 Set comma...

Page 115: ...or improperly formatted In this case the slave would return a NAK message indicating the first field with a problem 3 The bad field number indicates which field was determined to be a problem Fields are separated by commas Field number 1 is the header In the message 01 1a1 2 1 0 12345 field number 3 has a value of 0 4 The slave does not sent a NAK if the command was directed to the global unit add...

Page 116: ...ply power up is Enabled crcf CRC CRC value in ascii decimal NOTE examples show actual CRC values crlf Carriage return and Line feed 0x0D 0x0A Example of CRC Enable Disable Command Disable CRC command 00 0c1 1 0 32516 Enable CRC command 00 0c1 1 1 61189 Read CRC state command 12 0c0 0 25165 ACK response for Read CRC State command from unit with address 12 with CRC enabled Shown with and without the...

Page 117: ... ascii decimal NOTE examples show actual CRC values crlf Carriage return and Line feed 0x0D 0x0A Example of Delimiter Text Enable Disable Command Disable delimiter text command 00 0i1 1 0 54321 Enable delimiter text command 00 0i1 1 1 54321 Read delimiter text State command 12 0i0 0 54321 ACK response for read delimiter text state command unit address 12 Shown with delimiter text enabled and disab...

Page 118: ...pecified in this command xs 0 Current Ramp Preset 0 300 0 sec Irs 0 Voltage Ramp Preset 0 300 0 sec vrs 0 Pulse On Time 0 6 553 sec 0 DC only used when the output waveform type is set to 1 pulse pon 0 Pulse Off Time 0 6 553 sec 0 DC only used when the output waveform type is set to 1 pulse mode poff 0 Active Waveform Index 1 to 10 only used when the output waveform type is set to 2 custom wv 0 Hom...

Page 119: ...orm type is set to DC or Pulse The pulse on and off times are only used when the output waveform type is set to Pulse When the output waveform type is set to Custom the current and voltage settings and waveform timing will follow the custom waveform profile of the active waveform specified by the active waveform index 8 The home link is only used for custom waveform control the output waveform typ...

Page 120: ...53 5ms 0 1ms resolution rt Second Waveform Link 100 0 Current Setting amps value is always positive sign from voltage setting is implied here i 24 00 Voltage settting volts positive or negative value preceeds the value if the value is negative Note The sign on the voltage value controls the reversing bridge v 100 0 Ramp Time milliseconds 0 to 6553 5ms 0 1ms resolution rt Last Waveform Link Ending ...

Page 121: ...o execute a waveform that has been downloaded with the w command the active waveform index in the s command must be set to the waveform index that was used in the w command to download the waveform and the output type must be set to Custom A waveform is executed when the unit is placed in operate mode Links are executed in numerical order starting with the home link Links will continue to execute ...

Page 122: ... should occur at zero current output The reversing bridge switches at the start of any segmen where a polarity change occurs therefore the reversing bridge will never switch in the middle of segment execution Any time a polarity change occurs the power supply output will go to zero prior to the start of the segment having the polarity change and the segment will begin to run after the bridge polar...

Page 123: ... state is always the same for all channels A set state command that changes the simulation state changes the state for all channels 3 If simulation mode is active the supply output is disabled In operate mode the read backs are simulated based on the settings and a simulated load The simulated load size is computed to allow maximum supply output The supply will simulate current and voltage regulat...

Page 124: ...Bit 0 End of Cycle 1 End of Cycle Bit 1 Low Bus Voltage 1 Low bus voltage probable primary power loss Bit 2 Output Inhibit 1 hardware interlock is active front panel inhibit LED is on Bit 3 Simulation Mode 1 Simulation Mode is active Bit 4 Remote Operate Input State 0 open 1 closed Bits 4 to 15 Reserved for future use stf 0 alarm flag 0 no alarms 1 one or more alarm codes have not been read see th...

Page 125: ... as soon as any active alarms are set by the controller This flag will remain set 1 until the alarm or alarms are read using the alarm status command m This flag does not indicate that alarms are currently active only that alarms have been set and have not been read since they were set To track currently active alarms the alarm status command should be used any time the alarm flag is set in the re...

Page 126: ...on Bit 4 Critical Fault 1 output disabled see the alarm status message for a list of faults Bit 5 General Fault 1 operate may be limited see the alarm status message for a list of faults Bit 6 Boost Time out 1 PFC PWM switch timeout Bit 7 Interlock Active 1 Output disabled by hardware interlock ss 0 Active Link The link or internal ramping step that was active when the read back information in thi...

Page 127: ...imal crlf Carriage return and Line feed 0x0D 0x0A Module Status Command cont Examples of Module Status Command read module status command Module 1 01 1ms0 0 54321 ACK read unit command with default descriptor text delimiters 01 1ms3 15 3ss 0lnk 120 5afi 15 75afv 35pht 45sht 240pv 448tbv 449bbv 0ms1 2ms2 120 5ari 15 7 5arv 0ms3 20t5 54321 Notes 1 If the module status is requested and the requested ...

Page 128: ... read alarm status command from unit 1 01 0m0 0 54321 ACK alarm status command with default text delimiters 01 0m3 3 4187err 4185err 8281err 54321 ACK alarm status command with comma delimiters 01 0m3 4 4187 4185 8281 8283 54321 ACK alarm status with no alarms set 01 0m3 0 54321 Notes 1 This message contains a list of error numbers that have been set since the last time this message was read Error...

Page 129: ... error For process related errors like tolerance errors the error source will indicate the associated output channel that caused the error For errors related to inverter hardware the error source will indicate which inverter control flagged the error If the error source value is zero then the error number is not associated with a specific output channel or inverter Example Error number 4187 transl...

Page 130: ...255occ 12128min 54321 ACK error history command with comma delimiters 01 0h3 3 12 1 12125 54321 Notes 1 This is a variable length message dependent on the number of errors in the error history 2 The error history is not an indication of active error codes use the error status m command to determine active error codes 3 Not all errors are logged to the error history see the list of error codes for ...

Page 131: ...alarm the value of this parameter is not stored and will always be read as zero eclr 0 Digital Input Configuration 0 Disabled 1 Operate On Close 2 1 Push For Operate 3 2 Push for Operate 4 Operate On Close and inhibit on open operate not allowed if contact is open see on 3 in the user manual For complete descriptions of each Digital input configuration see the user manual dst 0 Front Panel Run Scr...

Page 132: ...RC CRC value in ascii decimal crlf Carriage return and Line feed 0x0D 0x0A Examples of Unit Settings Command read user settings command from unit 1 01 0t0 0 54321 ack read user settings command with text delimiters 01 0t3 16 0ctl 01addr 3bps 0pwr 1pf 1opsw 1rmsw 0eclr 0dst 0scr 0edis 0pswd 0wdt 16 gdc 1 0fkf 0 0rkf 54321 ack read command with comma delimiters 01 0t3 16 0 01 3 0 1 1 1 0 0 0 0 0 0 1...

Page 133: ...e unit will remain in standby mode If the host requests using the state command operate or standby prior to the countdown expiration the countdown is terminated and the requested mode is set 5 Each time the unit configuration password is changed with this command the value is written to non volatile memory Periodic writes to this value could result in premature failure of the associated memory dev...

Page 134: ...to 1 clears the totalizers the value of this parameter is not stored and will always be read as zero tclr 1234 Reverse Totalizer Value as a positive number units are dependent on the totalizer settings in the setup command1 rtot 3000 Reverse Amp Rating amps 1 rir 12 Reverse Volt Rating volts 1 rvr CRC CRC value in ascii decimal crlf Carriage return and Line feed 0x0D 0x0A Examples of Channel Confi...

Page 135: ...or version number 0 255 in PT 200 0458 V601 the major version number is 6 bv1 0 Process controller boot loader minor version number 0 255 in PT 200 0458 V601 the minor version number is 1 01 bv2 1 Process controller boot loader revision number 0 255 the revision is not part of the part number bv3 200 Process controller application firmware part number class in PT 200 1458 V301 the class is 200 ap1...

Page 136: ...h default descriptor text delimiters 01 0u3 28 1pv1 0pv2 20mdl 712647sn 112245ton 3av1 0av2 0av3 3bv1 1bv2 2bv3 200ap1 1458ap2 300ap3 200bp1 458bp2 301bp3 1hv1 0hv2 0hv3 1fv1 0fv2 0fv3 1dv1 0dv2 0dv3 1sp1 2sp2 54321 Notes 1 The serial number is a seven digit number like 0123456 01 is 2 digit year 234 is day of year ordinal date 56 is day unit next consecutive number of unit serialized that day 2 T...

Page 137: ...umber ssss 4 bit error source Error Number Source Fault Description Corrective Action Output Disabled Logged to Error History 1 System 0 DSP detects brownout caused a reset Cycle power or manually clear fault If fault continues report to Dynatronix Inc NO YES 2 System 0 DSP detects a watch dog timeout caused reset Cycle power or manually clear fault If fault continues report to Dynatronix Inc NO Y...

Page 138: ...fault occurs after changing a setting the setting change may not have been saved Cycle power to clear the fault If the fault continues report to Dynatronix Inc YES YES 17 System 0 Invalid CRC in factory configuration settings EEPROM or an error writing configuration to EEPROM If this fault occurs at power on then all factory configuration settings have been reset to factory default values because ...

Page 139: ...ate to standby Manually clear the fault Operate mode will be allowed when the inverter output inhibit interlock becomes inactive YES YES 30 Inverter Control 0 to n Transformer one over current fault on output module A Turn off power and report to Dynatronix Inc YES YES 31 Inverter Control 0 to n Transformer one over current fault on output module B Turn off power and report to Dynatronix Inc YES Y...

Page 140: ...n Critial inverter fault Inverter output on module B is not allowed due to a fault condition Other fault codes will indicate the specific problem Cycle power If fault continues report to Dynatronix Inc YES NO 46 Inverter Control 0 to n General inverter fault Inverter module A may not be functioning properly Other fault codes will indicate the specific problem Cycle power If fault continues report ...

Page 141: ...clears YES YES 59 Inverter Control 0 to n Invalid inverter communications response to the process controller s request for a change in module B output state The process controller continues to request the change in output state until it receives a valid response then the fault clears YES YES 60 Inverter Control 0 to n Invalid inverter communications response to the process controller request for m...

Page 142: ...ttings The process controller continues to request the output waveform settings until it receives a valid response then the fault clears YES YES 74 Inverter Control 0 to n Invalid inverter communications response to the process controller s request for module A waveform average readings The process controller continues to request the output waveform average readings until it receives a valid respo...

Page 143: ... purposes it is flagged as an active fault NO YES 89 Inverter Control 0 to n Inverter configuration has been changed power must be cycled for the new configuration to take affect Cycle power YES NO 90 Output Channel 0 to n Over current out of tolerance fault The average current reading is greater than the average current setting by more than the specified tolerance percent Tolerance faults can be ...

Page 144: ...rt U3 could not be initialized Cycle power NO YES 99 System 0 Display communications port software FIFO overflow U3 This fault is logged to fault history for diagnostics purposes it is not flagged as an active fault NO YES 100 System 0 Display communications framing error U3 Diagnostics purposes only not set in production software N A N A 101 System 0 Host port communications watch dog timer WDT t...

Page 145: ...S 109 Output Channel 0 to n Reverse under voltage out of tolerance fault The average voltage reading is less than the average votlage setting by more than the specified tolerance percent Tolerance faults can be manually cleared at any time All tolerance faults are automatically cleared at the start of a cycle If the fault condition remains the fault is set again NO YES 110 System 0 A new FPGA inve...

Page 146: ...9 Add information for the on 3 digital input configuration for operate control 11 02 2011 MRT 10 Add comment about fault 42 43 occurance at power on Updated host protocol 3 12 2012 MRT A Production Release 4458 3 26 2012 MRT B Update line limit foldback fault description and add fault descriptions for faults 102 to 110 5 14 2012 MRT C Update s msg in the host protocol to support changing the type ...

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