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Maintenance - 500h

ICC1200C-1EN3.pdf

2012-05-16

Maintenance - 500h

Park the roller on a level surface.
The engine must be switched off and the
parking brake activated when checking or
adjusting the roller, unless otherwise specified.

Park the roller on a level surface.
The engine must be switched off and the
parking brake activated when checking or
adjusting the roller, unless otherwise specified.

Ensue that there is good ventilation (air
extraction) if the engine is run indoors. Risk of
carbon monoxide poisoning.

Ensue that there is good ventilation (air
extraction) if the engine is run indoors. Risk of
carbon monoxide poisoning.

Drum - oil level
Inspection - filling

Fig. Drum, vibration side
1. Oil plug
2. Inspection hole

2

1

Run the roller slowly until the oil plug (1) is opposite
one of the inspection holes (2).

Unscrew the plug and check that the oil level reaches
up to the bottom of the hole. Top up with new oil if
necessary. Use oil as per the lubricant specification.

Clean the magnetic oil plug (1) from any metallic
residue, and refit the plug.

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Summary of Contents for 10000333x0A000001

Page 1: ...ntenance Vibratory roller Vibratory roller CC1200C CC1200C Engine Engine Kubota D1703 Kubota D1703 Serial number Serial number 10000333x0A000001 10000333x0A000001 Translation of original instructions Translation of original instructions Subject to changes Subject to changes Printed in Sweden Printed in Sweden ...

Page 2: ......

Page 3: ...uctions 9 Standard lubricants and other recommended oils and fluids 9 Higher ambient temperatures above 40 C 104 F 9 Lower ambient temperature Freeze risk 9 Temperatures 9 High pressure cleaning 9 Fire fighting 10 Roll Over Protective Structure ROPS 10 Battery handling 10 Jump starting 11 Technical specifications 13 Vibrations Operator station 13 Noise level 13 Dimensions top view 14 Dimensions si...

Page 4: ...25 Info decals 26 Instruments Controls 28 Locations Instruments and controls 28 Locations Control panel and controls 29 Function description 30 Electrical system 33 Fuses 33 Operation 35 Before starting 35 Master switch Switching on 35 Driver seat Std Adjustment 35 Driver seat Option Adjustment 36 Instruments and lamps Checking 36 Interlock 37 Operator position 37 Parking brake Check 38 Starting 3...

Page 5: ...45 Long term parking 47 Engine 47 Battery 47 Air cleaner exhaust pipe 47 Fuel tank 47 Hydraulic reservoir 47 Water tank 47 Steering cylinder hinges etc 48 Hoods tarpaulin 48 Miscellaneous 49 Lifting 49 Locking the articulation 49 Lifting the roller 49 Unlocking the articulation 50 Towing Recovering 51 Release the brakes 51 Releasing the brake wheel motors Optional 52 Towing the roller 53 Retractab...

Page 6: ... 50 hours of operation Weekly 65 Every 250 hours of operation Monthly 65 Every 500 hours of operation Every three months 65 Every 1000 hours of operation Every six months 66 Every 2000 hours of operation Yearly 66 Maintenance 10h 67 Check Coolant system 67 Hydraulic reservoir Level check Filling 68 Lowering of engine hood 69 Air circulation Check 69 Fuel tank Filling 70 Sprinkler system Drum Check...

Page 7: ...ing cylinder and steering joint Lubrication 77 Tires Tire pressure 78 Maintenance 250h 79 Coolers Checking Cleaning 79 Battery Check condition 80 Engine oil and oil filter Change 81 Maintenance 500h 83 Drum oil level Inspection filling 83 Rubber elements and attachment screws Check 84 Hydraulic reservoir cap Check 84 Controls Lubrication 84 Check Coolant system 85 Maintenance 1000h 87 Replacing th...

Page 8: ...ing the pre filter 90 Maintenance 2000h 91 Hydraulic tank Changing the fluid 91 Drum Oil change 92 Water tank Draining 92 Water pump Draining 93 Water tank Cleaning 93 Emulsion tank Draining 94 Fuel tank Cleaning 94 Steering joint Check 95 ...

Page 9: ...warning is ignored CAUTION Marks a danger or hazardous procedure that can result in damage to the machine or property if the warning is ignored Safety information It is recommended to at least train operators in handling and daily maintenance of the machine in accordance with the instruction manual It is recommended to at least train operators in handling and daily maintenance of the machine in ac...

Page 10: ...ctly maintained for maximal performance The machine should be kept clean so that any leakages loose bolts and loose connections are discovered at as early a point in time as possible Do not spray with high pressure cleaner directly onto gaskets and bearing spacings in steering hitch and drum Inspect the machine every day before starting Inspect the entire machine so that any leakages or other faul...

Page 11: ...s marketed in EU EEC This machine is CE marked This shows that on delivery it complies with the basic health and safety directives applicable for the machine in accordance with machinery directive 2006 42 EC and that it also complies with other directives applicable for this machine A Declaration of conformity is supplied with this machine which specifies the applicable directives and supplements ...

Page 12: ...Introduction ICC1200C 1EN3 pdf 2012 05 16 4 ...

Page 13: ...nds 8 Avoid driving across slopes Drive straight up or straight down the slope 8 Avoid driving across slopes Drive straight up or straight down the slope 9 When driving close to edges ditches or holes make sure that at least 2 3 of the drum width is on previously compacted material solid surface 9 When driving close to edges ditches or holes make sure that at least 2 3 of the drum width is on prev...

Page 14: ...ions to the roller that could affect safety Changes are only to be made after written approval has been given by Dynapac 18 Avoid using the roller before the hydraulic fluid has reached its normal working temperature Braking distances can be longer than normal when the fluid is cold See instructions in the STOP section 18 Avoid using the roller before the hydraulic fluid has reached its normal wor...

Page 15: ...danger area but should then observe caution and operate the machine only when the person is visible or has given clear indications of where he or she is Driving near edges Fig Position of drum when driving near an edge 2 3 When driving near an edge minimum 2 3 of the drum width must be on solid ground Keep in mind that the machine s center of gravity moves outwards when steering For example the ce...

Page 16: ...ation that loose ground steering the machine vibration on machine speed across the ground and raising the center of gravity can all cause the machine to topple at smaller slope angles than those specified here It is recommended that ROPS Roll Over Protective Structure or a ROPS approved cab is always used when driving on slopes or unsafe ground It is recommended that ROPS Roll Over Protective Stru...

Page 17: ... fluids must be used for other components Hydraulic system mineral oil Shell Tellus T100 or similar Lower ambient temperature Freeze risk Make sure that the watering system is empty drained of water sprinkler hoses tank s or that anti freeze has been added to prevent the system freezing Temperatures The temperature limits apply to standard versions of rollers Rollers equipped with additional equip...

Page 18: ...ny welding or drilling in the structure or cab Never attempt to repair a damaged ROPS structure or cab These must be replaced with new ROPS structure or cabs Never attempt to repair a damaged ROPS structure or cab These must be replaced with new ROPS structure or cabs Battery handling When removing batteries always disconnect the negative cable first When removing batteries always disconnect the n...

Page 19: ...tery Check that the battery used for jump starting has the same voltage as the dead battery Fig Jump starting 1 2 3 4 Turn the ignition and all power consuming equipment off Switch off the engine on the machine which is providing jump start power First connect the jump start battery s positive terminal 1 to the flat battery s positive terminal 2 Then connect the jump start battery s negative termi...

Page 20: ...Special instructions ICC1200C 1EN3 pdf 2012 05 16 12 ...

Page 21: ...elow the action level of 2 5 m s specified in the same directive Limit is 5 m s Measured hand arm vibrations also were below the action level of 2 5 m s specified in the same directive Limit is 5 m s Noise level The noise level is measured in accordance with the operational cycle described in EU directive 2000 14 EC on machines equipped for the EU market with the vibration switched on on soft poly...

Page 22: ... 1EN3 pdf 2012 05 16 Dimensions top view Dimensions mm in Dimensions mm in B 1310 51 B 1310 51 B without ROPS 1280 50 B without ROPS 1280 50 R1 3800 150 R1 3800 150 R2 2600 102 R2 2600 102 W1 1200 47 W1 1200 47 W2 1180 46 W2 1180 46 14 ...

Page 23: ...EN3 pdf 2012 05 16 Dimensions side view Dimensions mm in Dimensions mm in A 1715 67 A 1715 67 D 682 27 D 682 27 H1 2640 104 H1 2640 104 H2 1810 71 H2 1810 71 K1 175 7 K1 175 7 K2 550 22 K2 550 22 L 2395 94 L 2395 94 S 13 0 5 S 13 0 5 15 ...

Page 24: ...plitude 0 5 mm 0 019 in Vibration frequency 58 Hz 3 480 vpm Vibration frequency 58 Hz 3 480 vpm Centrifugal force 27 kN 6 075 lb Centrifugal force 27 kN 6 075 lb Note The frequency is measured at high revs The amplitude is measured as the real value and not the nominal Propulsion Propulsion Speed range 0 9 5 km h 0 5 9 mph Speed range 0 9 5 km h 0 5 9 mph Climbing capacity theoretical 60 Climbing ...

Page 25: ...C1200C 1EN3 pdf 2012 05 16 Electrical system Electrical system Battery 12V 74Ah Battery 12V 74Ah Alternator 12V 60A Alternator 12V 60A Fuses See the Electrical system section fuses Fuses See the Electrical system section fuses 17 ...

Page 26: ...30 370 470 520 560 620 M22 446 497 626 699 752 839 M22 446 497 626 699 752 839 M24 570 640 800 900 960 1080 M24 570 640 800 900 960 1080 M30 1130 1260 1580 1770 1900 2100 M30 1130 1260 1580 1770 1900 2100 STRENGTH CLASS Metric coarse screw thread bright galvanized fzb Metric coarse thread zinc treated Dacromet GEOMET STRENGTH CLASS M thread 10 9 Oiled 10 9 Dry 12 9 Oiled 12 9 Dry M thread 10 9 Oil...

Page 27: ... M16 PN 902889 Strength class 10 9 Strength class 10 9 Tightening torque 192 Nm torque class 2 Dacromet treated Tightening torque 192 Nm torque class 2 Dacromet treated Hydraulic system Opening pressure MPa Opening pressure MPa Drive system 35 0 Drive system 35 0 Supply system 2 5 Supply system 2 5 Vibration system 20 0 Vibration system 20 0 Control systems 17 0 Control systems 17 0 Brake release ...

Page 28: ...Technical specifications ICC1200C 1EN3 pdf 2012 05 16 20 ...

Page 29: ...Fig PIN Front frame 1 Serial number The machine PIN product identification number 1 is punched on the right edge of the front frame Explanation of 17PIN serial number 100 00123 V 0 A 123456 100 00123 V 0 A 123456 A B C D E F A B C D E F A Manufacturer B Family Model C Check letter D No coding E Production unit F Serial number 21 ...

Page 30: ...ht engine power and year of manufacture If the machine is delivered outside of the EU the plate may not have a CE marking and the year of manufacture Please state the machine s PIN serial number when ordering parts Engine plates The engine s type plate 1 is located on top of the cylinder head cover The plate specifies the type of engine its serial number and the engine specification 1 Fig Engine 1...

Page 31: ...Machine description ICC1200C 1EN3 pdf 2012 05 16 23 ...

Page 32: ... 12 Fixing point 4700382751 4 Warning Instruction manual 4700903459 13 Sound power level 4700791292 4 Warning Instruction manual 4700903459 13 Sound power level 4700791292 5 Warning Hot surfaces 4700903424 14 Hydraulic fluid level 4700272373 5 Warning Hot surfaces 4700903424 14 Hydraulic fluid level 4700272373 6 Lifting plate 4700904870 15 Warning Starting gas 4700791642 6 Lifting plate 4700904870...

Page 33: ...ne Two crush zones on machines fitted with pivotal steering 4700903423 Warning Rotating engine components Keep your hands at a safe distance from the danger zone 4700903424 Warning Hot surfaces in the engine compartment Keep your hands at a safe distance from the danger zone 4700903459 Warning Instruction manual The operator must read the safety operation and maintenance instructions before operat...

Page 34: ...Diesel fuel Lifting point Hoisting plate Handbook compartment Master switch Hoisting plate Handbook compartment Master switch Hydraulic fluid Hydraulic fluid level Securing point Hydraulic fluid Hydraulic fluid level Securing point Biological hydraulic fluid PANOLIN Water Tire pressure Biological hydraulic fluid PANOLIN Water Tire pressure Starting instructions Starting instructions 26 ...

Page 35: ...Machine description ICC1200C 1EN3 pdf 2012 05 16 27 ...

Page 36: ...s 26 Fuel level 15 Working lights 26 Fuel level 16 Hazard warning lights 27 Water temperature engine 16 Hazard warning lights 27 Water temperature engine 17 Hazard beacon 28 Battery charging 17 Hazard beacon 28 Battery charging 18 Direction indicators 29 Glow plug 18 Direction indicators 29 Glow plug 19 Horn 30 Hourmeter 19 Horn 30 Hourmeter 20 Vibration manual automatic 31 Parking brake On Off 20...

Page 37: ...2 Throttle control 3 Emergency stop 3 Emergency stop 4 Vibration On Off 4 Vibration On Off 5 Handbook compartment 5 Handbook compartment 6 Forward reverse lever 6 Forward reverse lever 7 Seat switch 7 Seat switch 8 Fuse box 8 Fuse box 9 Instrument cover 9 Instrument cover Fig Operator position Fig Operator s station 1 3 8 4 6 5 9 7 31 2 29 ...

Page 38: ...nce of the lever from the neutral position The further the lever is from the neutral position the higher the speed 6 Forward Reverse lever The engine can only be started when the lever is in neutral The engine will not start if the forward reverse lever is not in the neutral position Direction of travel and speed of the roller is regulated with the forward reverse lever Move the lever forward to d...

Page 39: ... are on etc In the middle position the function is shut off 19 Horn switch Press to sound the horn 19 Horn switch Press to sound the horn 20 Vibration MAN AUTO switch In the upper position the vibration is switched on off with the switch on the forward reverse lever The function is activated with the switch In the intermediate position the vibration system is completely switched off In the lower p...

Page 40: ... Warning lamp battery charging If the lamp lights while the engine is running the alternator is not charging Stop the engine and locate the fault 28 Warning lamp battery charging If the lamp lights while the engine is running the alternator is not charging Stop the engine and locate the fault 29 Warning lamp glow plug The lamp must go out before the starter switch is moved to position 3c for activ...

Page 41: ... Instrument panel Sprinkler front Vibration 10A 1 Reserve 2 Alternator Horn Fuel pump 10A 2 Flow divider Sprinkler combi wheel 10A 2 Alternator Horn Fuel pump 10A 2 Flow divider Sprinkler combi wheel 10A 3 Indicators left 5A 3 Indicators left 5A 4 Indicators right 5A 4 Indicators right 5A 5 Hazard beacon 10A 5 Hazard beacon 10A 6 Indicator relay Power socket 12V 10A 6 Indicator relay Power socket ...

Page 42: ...Machine description ICC1200C 1EN3 pdf 2012 05 16 34 ...

Page 43: ...e battery voltage can be quickly disconnected if necessary The engine hood must be unlocked during operation unless the battery disconnector is freely accessible from the outside so that the battery voltage can be quickly disconnected if necessary 1 2 3 Fig Driver seat 1 Handle Length adjustment 2 Handle Backrest angle 3 Handle Weight adjustment Driver seat Std Adjustment Adjust the operator s sea...

Page 44: ...lt 4 Do not forget to use the seat belt 4 Instruments and lamps Checking 3 22 12 1 Figure Instrument panel 1 Starter switch 3 Emergency stop 12 Switch watering 21 Switch watering wheels 22 Warning panel 21 Make sure that the emegency stop button is pulled out and the parking brake is activated When the forward reverse lever is in neutral the automatic brake function is engaged Make sure that the e...

Page 45: ...Driver seat 1 Seat belt 2 Safety rails 3 Rubber element 4 Anti slip If an ROPS Roll Over Protective Structure is fitted to the roller always wear the seat belt 1 and wear a protective helmet Always replace the seat belt 1 if it shows signs of wear or has been subjected to excessive strain Always replace the seat belt 1 if it shows signs of wear or has been subjected to excessive strain Check that ...

Page 46: ...k Make sure that the parking brake 6 is activated The roller can start to roll when the engine is started on sloping ground if the parking brake is not applied Make sure that the parking brake 6 is activated The roller can start to roll when the engine is started on sloping ground if the parking brake is not applied 38 ...

Page 47: ... run the starter motor for too long If the engine does not start wait a minute or so before trying again Do not run the starter motor for too long If the engine does not start wait a minute or so before trying again At high ambient temperatures set the throttle control 2 to the position just over idling Set the throttle control 2 to full speed when starting a cold engine Preheating Turn key to pos...

Page 48: ...an be longer than normal until the machine reaches the working temperature When starting and driving a machine that is cold remember that the hydraulic fluid is also cold and that braking distances can be longer than normal until the machine reaches the working temperature Fig Control panel 24 Oil pressure lamp 25 Brake lamp 28 Charging lamp 29 Glow lamp 28 29 24 25 Ensure that there is good venti...

Page 49: ...erated from the ground The operator must be seated inside the machine during all operation Make sure that the area in front of and behind the roller is clear Make sure that the area in front of and behind the roller is clear Release the parking brake and check that the parking brake lamp goes off Turn the throttle control 2 in backward position Check that the steering is working correctly by turni...

Page 50: ... steering wheel firmly and brace yourself for a sudden stop The engine switches off and the brakes are activated Check the function of the emergency stop by pressing the emergency stop button when the roller is moving slowly forwards backwards Check in both directions Hold the steering wheel firmly and brace yourself for a sudden stop The engine switches off and the brakes are activated Check the ...

Page 51: ...orm without activating the parking brake 31 Never leave the operator platform without activating the parking brake 31 Emergency braking 6 3 Fig Control panel 3 Emergency stop 6 Forward Reverse lever Braking is normally activated using the forward reverse lever 6 The hydrostatic transmission brakes the roller when the lever is moved to the neutral position There is a brake in each drum motor that a...

Page 52: ...sembark from the machine when the is engine running unless the parking brake is activated Never disembark from the machine when the is engine running unless the parking brake is activated Make sure that the roller is parked in a safe place with respect to other road users Chock the drums and rubber wheels if the roller is parked on sloping ground Make sure that the roller is parked in a safe place...

Page 53: ...connector 2 Power socket 12 V Before leaving the roller at the end of the shift switch off the battery disconnector 1 and remove the key This will prevent battery discharging and will also make it difficult for unauthorized persons to start and operate the machine Lock also the engine cover 45 ...

Page 54: ...Operation ICC1200C 1EN3 pdf 2012 05 16 46 ...

Page 55: ...machine thoroughly and apply grease to unpainted surfaces Engine Refer to the manufacturer s instructions in the engine manual that is supplied with the roller Battery Remove the battery battteries from the machine clean the outside and trickle charge once a month Air cleaner exhaust pipe Cover the air cleaner see under the heading Every 50 hours of operation or Every 1000 hours of operation or it...

Page 56: ...nservation grease Grease the hinges on the doors to the engine compartment and the cab Grease both ends of the forward reverse control bright parts see under the heading Every 500 hours of operation Hoods tarpaulin Lower the instrument cover over the instrument panel Cover the entire roller with a tarpaulin A gap must be left between the tarpaulin and the ground If possible store the roller indoor...

Page 57: ...acket Secure the bar with the lock pin 2 1 Weight refer to the hoisting plate on the roller 1 Fig Lifting the roller 1 Lifting plate Lifting the roller The weight of the machine is shown on the lifting plate 1 See also Technical specifications The weight of the machine is shown on the lifting plate 1 See also Technical specifications Lifting equipment such as chains steel wires straps and lifting ...

Page 58: ...012 05 16 Unlocking the articulation 1 2 3 Fig Left side of steering joint 1 Lock bar 2 Lock pin 3 Holder Remember to refit the lock bar 1 in its holder after operation Remember to refit the lock bar 1 in its holder after operation 50 ...

Page 59: ...ly according to below following instructions before the roller can be towed The disc brake in each drive motor must be disengaged mechanically according to below following instructions before the roller can be towed 4 Fig Brake housing 4 Center plug Remove the center plug 4 using a screwdriver Screw off the brake tool 1 from its threaded fixing hole Then fix the brake tool 1 in the center hole by ...

Page 60: ...with a chock to prevent movement the roller can start rolling when the brakes are released The disc brakes in each drive motor must be released mechanically as shown below before the towing the roller The disc brakes in each drive motor must be released mechanically as shown below before the towing the roller 1 Fig Brake housing 1 Release screw Use a key with an 18 mm socket Turn the release screw...

Page 61: ...ity on the roller now The roller must be towed slowly max 3 kph 2 mph and only towed short distances max 300 m 1000 ft The roller must be towed slowly max 3 kph 2 mph and only towed short distances max 300 m 1000 ft When towing retrieving a machine the towing device must be connected to both lifting holes The pulling force shall act longitudinally on the machine as shown in the figure Maximum tota...

Page 62: ... device 1 Tensioning screw 2 Pin 3 Stud 4 Rubber buffer To retract the ROPS release the tensioning screw 1 and pull out the pin 2 and stud 3 Do the same on both sides Lower the ROPS backwards if there is space Remember to dismantle the rotating warning light before lowering the ROPS Remember to dismantle the rotating warning light before lowering the ROPS After lowering the ROPS replace the pin an...

Page 63: ...rum frame 2 to avoid overloading the rubber suspension when lashing Block up the machine as shown in figure Secure down the roller with lashing straps 3 at all four corners The attachment points are shown on the decals Place the chains in symmetrical pairs crossing each other Make sure that the chains blocks and attachments in the transport vehicle are approved and have the requisite breaking stra...

Page 64: ...Operating instructions Summary ICC1200C 1EN3 pdf 2012 05 16 56 ...

Page 65: ... 11 Check the brakes drive slowly Remember that the braking distance will be longer if the roller is cold 11 Check the brakes drive slowly Remember that the braking distance will be longer if the roller is cold 12 Use vibration only when the roller is in motion 12 Use vibration only when the roller is in motion 13 Check that the drum and wheels are thoroughly watered when watering is required 13 C...

Page 66: ...Operating instructions Summary ICC1200C 1EN3 pdf 2012 05 16 58 ...

Page 67: ... arrival before delivery to the customer delivery inspection must be conducted as per the check list in the warranty document Any transport damage must be immediately reported to the transport company Warranty The warranty is only valid if the stiplulated delivery inspection and the separate service inspection have been completed as per the warranty document and when the machine has been registere...

Page 68: ...Preventive maintenance ICC1200C 1EN3 pdf 2012 05 16 60 ...

Page 69: ... when changing or topping up PANOLIN HLP Synth 46 www panolin com BIOLOGICAL HYDRAULIC FLUID PANOLIN When it leaves the factory the machine may be filled with biologically degradable fluid The same type of fluid must be used when changing or topping up PANOLIN HLP Synth 46 www panolin com DRUM OIL Air temp 15 C 40 C 5 F 104 F Shell Spirax S3 AX 80W 90 API GL 5 Dynapac Gear Oil 300 P N 4812030756 5...

Page 70: ...evel Air filter Engine oil filter Battery Engine oil filter Battery Hydraulic reservoir level Sprinkler Hydraulic reservoir level Sprinkler Hydraulic fluid filter Sprinkler water Hydraulic fluid filter Sprinkler water Drum oil level Recycling Drum oil level Recycling Lubricating oil Fuel filter Lubricating oil Fuel filter 62 ...

Page 71: ...0 Shock absorbers and attachment screws 18 Oil level in drum 3 Cooler 11 Hydraulic fluid refilling 3 Cooler 11 Hydraulic fluid refilling 4 Air cleaner 12 Hydraulic fluid tank 20 Tires air pressure 4 Air cleaner 12 Hydraulic fluid tank 20 Tires air pressure 5 Battery 13 Hydraulic fluid filter 21 Sprinkler system Wheels 5 Battery 13 Hydraulic fluid filter 21 Sprinkler system Wheels 6 Diesel engine 1...

Page 72: ...rculation of cooling air 3 Check for free circulation of cooling air 1 Fill the fuel tank 1 Fill the fuel tank 7 Fill the water tank 7 Fill the water tank 8 Check the sprinkler system Drum 8 Check the sprinkler system Drum 9 Check the scraper setting Drum 9 Check the scraper setting Drum 22 Check the spring loaded scrapers Optional 22 Check the spring loaded scrapers Optional 21 Check the sprinkle...

Page 73: ...the radiator core In duty environments as necessary 3 Clean the outside of the radiator core In duty environments as necessary 5 Check the battery condition 5 Check the battery condition 6 Change the engine oil and oil filter Refer to the engine manual 6 Change the engine oil and oil filter Refer to the engine manual Every 500 hours of operation Every three months See Contents to find the page num...

Page 74: ... engine manual 6 Check the engine s toothed belt Refer to the engine manual 6 Check engine s valve clearances Refer to the engine manual 6 Check engine s valve clearances Refer to the engine manual Every 2000 hours of operation Yearly See Contents to find the page numbers of the sections referred to Pos in fig Action Comment Pos in fig Action Comment 12 Change the hydraulic fluid 12 Change the hyd...

Page 75: ...monoxide poisoning Ensue that there is good ventilation air extraction if the engine is run indoors Risk of carbon monoxide poisoning Check Coolant system 2 Figure Cooling water container 1 Filler cap 2 Level marking 1 2 Check that all hoses hose connectors are intact and tight Fill with coolant as specified in the lubricants specification Take great care when opening the radiator cap while the en...

Page 76: ...s Check that the level is between the min and max markings Top up with hydraulic fluid as per lubricant specifications if level is too low 1 Fig Engine compartment 1 Hydraulic fluid refilling Open the engine hood and unscrew the filler cap top up with hydraulic fluid as per lubricant specification if the level is too low 68 ...

Page 77: ... the slot Release the red button 3 and then lower down the engine hood completely Stand on the left side of the engine hood Press in the red button 3 and carefully lower the engine hood until the gas spring 2 goes into the slot Release the red button 3 and then lower down the engine hood completely Air circulation Check Fig Right drum side 1 Cooling air grille 1 Check that the engine has free circ...

Page 78: ... non insulated part of the roller before refuelling and against the filler pipe while refuelling Never refuel while the engine is running Do not smoke and avoid spilling fuel Never refuel while the engine is running Do not smoke and avoid spilling fuel The fuel tank holds 50 liters Sprinkler system Drum Checking Cleaning Fig Drum 1 Nozzle 1 Start the sprinkler system and make sure that no nozzles ...

Page 79: ...the tires are sufficiently warm Check the tire treads now and then to see if any asphalt compound has stuck This can occur before the tires are sufficiently warm Fluids that are flammable or detrimental to the environment must not be used in the emulsion tank Fluids that are flammable or detrimental to the environment must not be used in the emulsion tank 1 2 3 4 Fig Nozzle 1 Sleeve 2 Nozzle 3 Gas...

Page 80: ...craper blade 2 Adjusting screws 2 1 Make sure that the scrapers are undamaged Adjust the scrapers so that they are 1 2 mm from the drum For special asphalt compounds it may be better if the scraper blades 1 lie lightly against the drums Asphalt remnants can accumulate on the scraper and affect the contact force Clean as required Loosen the screws 2 to adjust the contact pressure of the scraper bla...

Page 81: ...rews 4 to adjust the scraper and then tightening the screws Brakes Check Figure Instrument panel 3 Emergency stop 25 Parking brake lamp 3 25 Check operation of the brakes as follows Check operation of the brakes as follows Run the roller very slowly forward Hold the steering wheel firmly and brace yourself for a sudden stop Press in the emergency stop button 3 The roller will stop abruptly and the...

Page 82: ... intact After inspecting and carrying out any necessary cleaning start the system and check that it works A drain cock is placed on the left side of the pump system area This can be used to drain the tank and the pump system Pump system Tire Check Cleaning 1 2 Fig Left footstep 1 Filter housing 2 Cock When cleaning close the stop cock 2 and undo the filter house 1 Clean the filter and filter housi...

Page 83: ...n air extraction if the engine is run indoors Risk of carbon monoxide poisoning Air cleaner indicator Fig Air cleaner 1 Indicator 2 Main filter 1 2 If the indicator 1 on the air cleaner turns red replace the main filter 2 on the air cleaner The dust pouch is emptied by pressing the rubber bellows with your fingers Check also that the air hoses are in good condition Clean the air cleaner when opera...

Page 84: ...refitting the cover make sure that the dust valve is positioned downwards Air filter indicator Resetting 1 Fig Indicator 1 Button The air filter indicator is located on the filter or in its immediate vicinity The air filter indicator must be reset after replacing the air filter Press the button 1 on the top of the indicator to reset Backup filter Change Fig Air filter 1 Backup filter 1 Change the ...

Page 85: ...inder and steering joint Lubrication Fig Main filter 1 Grease nipples 1 Do not allow anyone to remain in the vicinity of the steering joint when the engine is running Danger of crush injury when the steering is operated Activate the parking brake before lubricating Do not allow anyone to remain in the vicinity of the steering joint when the engine is running Danger of crush injury when the steerin...

Page 86: ...ICC1200C 1EN3 pdf 2012 05 16 Tires Tire pressure Fig Tire 1 Air valve 1 Check the air pressure with a pressure gauge Make sure that the tires have the same pressure Recommended pressure See Technical Specifications 78 ...

Page 87: ...ine is run indoors Risk of carbon monoxide poisoning Coolers Checking Cleaning Fig Engine compartment 1 Water cooler 2 Hydraulic fluid cooler 2 1 Make sure that the air flow through the coolers 1 and 2 is unobstructed Dirty coolers are blown clean with compressed air or washed clean using a high pressure water cleaner Blow air or direct water through the cooler in the opposite direction to that of...

Page 88: ...cking the electrolyte level Explosive gas is formed when the alternator charges the battery When disconnecting the battery always disconnect the negative cable first When connecting the battery always connect the positive cable first When disconnecting the battery always disconnect the negative cable first When connecting the battery always connect the positive cable first The cable shoes should b...

Page 89: ... in the end of the drain hose 1 Let all the engine oil flow out Deliver the drained oil to special waste handling Deliver the drained oil to special waste handling Refer to the engine manual for detailed instructions when changing oil and filters Refer to the engine manual for detailed instructions when changing oil and filters Remove the oil filter 4 and fit a new filter Collect any spillage Fit ...

Page 90: ...Maintenance 250h ICC1200C 1EN3 pdf 2012 05 16 82 ...

Page 91: ...ventilation air extraction if the engine is run indoors Risk of carbon monoxide poisoning Ensue that there is good ventilation air extraction if the engine is run indoors Risk of carbon monoxide poisoning Drum oil level Inspection filling Fig Drum vibration side 1 Oil plug 2 Inspection hole 2 1 Run the roller slowly until the oil plug 1 is opposite one of the inspection holes 2 Unscrew the plug an...

Page 92: ...p and check that it is not clogged Air must have unobstructed passage through the cap in both directions If clogged in either direction clean with a little diesel oil and blow with compressed air until free passage is assured or replace the cap with a new one Wear protective goggles when working with compressed air Wear protective goggles when working with compressed air Controls Lubrication 1 2 F...

Page 93: ...ling water container 1 Filler cap 2 Level marking 1 2 Check that all hoses hose connectors are intact and tight Fill with coolant as specified in the lubricants specification Take great care when opening the radiator cap while the engine is hot Wear protective gloves and goggles Take great care when opening the radiator cap while the engine is hot Wear protective gloves and goggles Also check the ...

Page 94: ...Maintenance 500h ICC1200C 1EN3 pdf 2012 05 16 86 ...

Page 95: ...king brake activated when checking or adjusting the roller unless otherwise specified Ensue that there is good ventilation air extraction if the engine is run indoors Risk of carbon monoxide poisoning Ensue that there is good ventilation air extraction if the engine is run indoors Risk of carbon monoxide poisoning Replacing the hydraulic oil filter 1 Fig Engine compartment 1 Retaining screws 2 Pro...

Page 96: ... filter insert 4 from the handle 5 Remove the filter 4 and hand in to an environment friendly waste disposal station This is a disposable filter and cannot be cleaned Remove the filter 4 and hand in to an environment friendly waste disposal station This is a disposable filter and cannot be cleaned Mount the new insert on the handle refit the unit into the filter holder 6 and refit the red cover St...

Page 97: ... filter Fig Engine compartment 1 Fuel filter 1 Place a container underneath to collect fuel that runs out when the filter is released Place a container underneath to collect fuel that runs out when the filter is released Screw off the fuel filter 1 The filter is of the disposable type and cannot be cleaned Han in to environment friendly station Refer to the engine manual for detailed instructions ...

Page 98: ...fuel that runs out when the filter is released Place a container underneath to collect fuel that runs out when the filter is released Remove the pre filter 1 and hand in to environment friendly station This is a disposable filter and cannot be cleaned Fit a new pre filter and tighten the hose clamps Start the engine and check that the pre filter is tight Ensure good ventilation air extraction if t...

Page 99: ... frame side 1 Drain plug 1 Risk of burn injuries when draining hot oil Protect your hands Risk of burn injuries when draining hot oil Protect your hands Place a container under the plug It should hold at least 50 liters Save the oil and dispose of it in an approved manner Place a container under the plug It should hold at least 50 liters Save the oil and dispose of it in an approved manner Unscrew...

Page 100: ...least 7 liters 7 4 quarts under the plug Collect the oil and dispose of it properly Place a receptacle that will hold at least 7 liters 7 4 quarts under the plug Collect the oil and dispose of it properly Remove the plug and allow all the oil to run out See under the heading Every 500 hours of operation for filling oil Water tank Draining 1 Fig Pump system 1 Water filter Remember that there is a r...

Page 101: ... drain cock 2 1 Fig Water tank 1 Drain plug Water tank Cleaning Clean the tanks with water and a suitable detergent for plastic surfaces Refit the filter housing or the drain plug 1 Fill with water and check for leaks The water tanks are made of plastic polyethylene and are recyclable The water tanks are made of plastic polyethylene and are recyclable 93 ...

Page 102: ...lyethylene and is recyclable Fuel tank Cleaning Fig Fuel tank 1 Fuel tank 1 It is easiest to clean the tank when it is almost empty Pump out any bottom sediment using a suitable pump such as an oil drain pump Save the oil in a container and dispose of it in an approved manner Pump out any bottom sediment using a suitable pump such as an oil drain pump Save the oil in a container and dispose of it ...

Page 103: ...enance 2000h ICC1200C 1EN3 pdf 2012 05 16 Steering joint Check Fig Steering joint Check the steering joint for any damage or cracks Check and tighten any loose bolts Check also for any stiffness and play 95 ...

Page 104: ...Dynapac Compaction Equipment AB Box 504 SE 371 23 Karlskrona Sweden ...

Page 105: ...Dynapac Compaction Equipment AB Box 504 SE 371 23 Karlskrona Sweden ...

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