DVP LB.40WR Operating And Maintenance Instructions Manual Download Page 14

 

Operating and Maintenance Instructions

 

 

LB.5WR – LC.25WR – LB.40WR – LB.60WR – LC.105WR

 

EN 

 

 

12 

www.dvp.it 

8702037 – 01/01/2011 – R.0 

 

 

OPERATING INSTRUCTIONS 

 

5.1 

OPERATION 

 

Checks to be performed before start-up: 

  The pump is supplied without any oil in it. Use the supplied oil or an oil lubricant indicated on the identification plate 

of this pump (see ch. 3.3) or, alternatively, an alternative lubricant of another brand but with similar characteristics; 

  Make sure the pump outlet is not obstructed by fittings. 

 

WARNING 
A quantity of oil that exceeds the necessary quantity may cause the clogging of oil separators and 
damage to the pump or to the electric motor.  
Operation without lubricant causes serious damage to the pump. 

 

5.1.1 

FILLING THE OIL TANK  

 

 

WARNING 
When filling the oil tank never exceed allowed maximum level. 

  Undo the oil filler plug; 

  Pour oil in the tank up to mid-range of the oil sight glass or oil viewer; 

  Close the filler plug and wipe off any spills from the tank. 

 
5.1.2 

START-UP 

 

HAZARD 
The pump may reach high temperatures when operating. 

After start-up, the pump may run slower than the regular rpm if room temperature is lower than allowed as seen on 
the  technical  data  table.  It  may  also  run  lower  if  the  oil  is  contaminated  or  the  supply  voltage  is  lower  than  the 
required voltage as indicated on the motor rating plate. 
If  nominal  rpm  is  not  reached  within  a  few  seconds,  the  thermal  switch  fitted  to  protect  the  pump  must  trip 
(installation required in paragraph "Wiring"). 

 

WARNING 
In  the  event  that  suction  of  water  vapour  is  essential,  follow  the  instructions  in  the  subsequent 
paragraph (5.1.3 "Pumping water vapour"). 

 

WARNING 
Make sure the pump is working at the allowed pressure value and do not leave the pump running 
for a long time with the suction inlet completely open.  

 

WARNING 
It  is  advisable  not  to  start  the  pump  more  than  12  times  per  hour  to  avoid  excessive  energy 
consumption and damage to the pump, especially for model LC.105WR. 

 

HAZARD 
Full  r.pm.  pump  operation  must  be  without  vibration  or  unusual  noise.  If  these  are  present,  stop 
the pump immediately, search for the cause and eliminate it. 

 

5.1.3 

PUMPING WATER VAPOUR 

While  operating  in  the  presence  of  water  vapour,  the  pump  takes  in  a  mixture  of  air  and  water  which  enters  the 
pump and therefore also the oil tank. 
Here, due to the effect of the heat produced during operation, the condensed vapour evaporates coming out of the outlet 
hole. 

For this reason, it is essential, before starting the work cycle, to let the pump reach its running temperature 

by operating it for about 30 minutes with the suction inlet closed and isolated from the user system.

   Should the 

pump  stop  before  all  the  condensed  vapour  has  been  disposed  of,  it  will  be  deposited  on  the  bottom  of  the  tank, 
separating from the oil, after about 8-10 hours. Before restarting, it is possible to check for any water in the tank from the 
increase in the oil level through the oil viewer (see chap. 3.3). In this case, follow the instructions in paragraph 6.2.1. 

 

5.1.4 

INTAKE FILTER (ONLY LB.5WR) 

This version is equipped with a special separator filter which has remarkable advantages: 

  It is fully made of plastic material, which makes it totally rust-proof. 

  The  special  structure  of  the  filtering  cartridge  can  withhold  remarkable  amounts  of  condensate  and  dust,  as  filtration 

happens progressively from the outside inwards. In this way, optimal filtration is obtained which reaches a value of 30µm. 

  The  lower  cover  of  the  filter,  made  of  transparent  plastic,  makes  it  possible  to  visually  check  the  state  of  the 

filtering  element  without  having  to  disassemble  it.  There  is  a  valve  fitted  on  this  to  allow  the  condensate  that 
forms inside to be discharged. 

Summary of Contents for LB.40WR

Page 1: ...TECHNOLOGY OPERATING AND MAINT ENANCE INSTRUCTIONS Translation of the original instructions VACUUM PUMPS WITH RECIRCULATING LUBRICATION SYSTEM LB 5WR LC 25WR LB 40WR LB 60WR LC 105WR www dvp it info...

Page 2: ...entele to reach its objectives For this reason our customers are the focus of our attention and we promote the sending of suggestions and or proposals for improvements that could be applied to our pro...

Page 3: ...AND HANDLING 9 4 4 STORAGE 9 4 5 ENVIRONMENTAL CONDITIONS 9 4 6 PUMP INSTALLATION 10 4 7 MOTOR INSTALLATION ONLY LC 105WR 10 4 8 USER SYSTEM 10 4 9 CONNECTION 10 4 9 1 ASSEMBLING THE INTAKE FILTER ON...

Page 4: ...model and serial number year of manufacture date of purchase detail information regarding problems verified 1 3 METHOD OF CONSULTATION For improved understanding of the information provided in this ma...

Page 5: ...other identification plaques D V P Vacuum Technology S r l disclaims any liability for damage to persons or property resulting from improper use of the pump from tampering with its safety apparatus o...

Page 6: ...mps are designed specifically to work with clean air and inert gases in atmospheres with a high amount of water vapour Any other use is prohibited The Manufacturer is not liable for any damage to pers...

Page 7: ...capacity m h 5 6 Final pressure Abs mbar hPa 10 Max inlet pressure for water vapour mbar hPa 30 Max water vapour pumping rate Kg h 0 11 Motor power kW 1 3 0 25 0 37 0 25 0 45 Nominal r p m n min 1400...

Page 8: ...2 Max inlet pressure for water vapour mbar hPa 50 Max water vapour pumping rate Kg h 0 9 Motor power kW 1 3 0 75 0 75 0 90 0 90 Nominal r p m n min 1400 1700 Noise level UNI EN ISO 2151 K 3dB dB A 62...

Page 9: ...x inlet pressure for water vapour mbar hPa 40 50 Max water vapour pumping rate Kg h 1 2 2 1 Motor power kW 3 1 1 1 35 1 5 1 8 Nominal r p m n min 1400 1700 1400 1700 Noise level UNI EN ISO 2151 K 3dB...

Page 10: ...mbar hPa 2 Max inlet pressure for water vapour mbar hPa 40 Max water vapour pumping rate Kg h 2 9 Motor power kW 3 2 2 2 7 Nominal r p m n min 1400 1700 Noise level UNI EN ISO 2151 K 3dB dB A 68 70 W...

Page 11: ...e with local regulations Do not burn or disperse package components in the environment 4 3 TRANSPORT AND HANDLING HAZARD All transportation lifting and handling operation must be performed by qualifie...

Page 12: ...to install any type of electric or hydraulic motor that has the features described in the table of technical data with flange and shaft corresponding to M100 4 B5 size as per standard IEC 72 WARNING...

Page 13: ...uate for the power absorbed by the pump absorption values are shown on the pump motor rating plate taking into account the environmental conditions of operation HAZARD Always ground the pump Always in...

Page 14: ...ime with the suction inlet completely open WARNING It is advisable not to start the pump more than 12 times per hour to avoid excessive energy consumption and damage to the pump especially for model L...

Page 15: ...n and or repair of any kind except for those listed in this manual Only trained or authorised personnel have the necessary expertise to perform tasks with the technique appropriate for intervention HA...

Page 16: ...e for about 10 minutes first so oil will become thinner stop the pump and disconnect it from the mains undo the oil filler plug get a container large enough to hold all oil and open the oil drainage v...

Page 17: ...l viewer 5503002 Intake filter cartridge 1801019 D V P Vacuum Technology S r l disclaims all responsibility for any deterioration of pump performance or for damages caused due to use of non original s...

Page 18: ...e the air exhaust filter Bearings damaged Contact Service Department Solid particles in the oil Change oil Vanes worn out Contact Service Department C Pump is noisy Motor coupling damaged where presen...

Page 19: ...appear to be faulty due to negligence and or carelessness during use failure to observe the equipment operating instructions lack of maintenance incorrect installation and or maintenance maintenance c...

Page 20: ...D V P Vacuum Technology srl Via Rubizzano 627 40018 San Pietro in Casale BO Italy Tel 39 051 18897101 Fax 39 051 18897170 Email info dvp it Cod 8702037 01 01 2011 R 0 EN...

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