DVG IOM-ITVC-Basic-05 Installation, Set-Up, Operating & Service Manual Download

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Intelligent Total

Valve Controller

BASIC version

Document Number Prepared Approved

Date

Release

IOM-ITVC

05/09/2017

INSTALLATION
SET-UP
OPERATING
& SERVICE MANUAL

ITVC Series

ITVC

Summary of Contents for IOM-ITVC-Basic-05

Page 1: ...Intelligent Total Valve Controller BASIC version Document Number Prepared Approved Date Release IOM ITVC AA GR 05 09 2017 05 INSTALLATION SET UP OPERATING SERVICE MANUAL ITVC Series ITVC...

Page 2: ......

Page 3: ...Controller Basic version 1 LEGEND 7 2 ITVC Intelligent Total Valve Controller 7 3 Introduction 8 4 General information 8 5 Storage 8 6 Applicable regulations 9 7 Classification and Certification 9 8 W...

Page 4: ...of closing time 21 9 7 15 Date and time 21 9 7 16 Digital input repetition 21 9 7 17 CPU s and Diagnostics 21 9 8 Examples of ITVC applications 22 10 ITVC HMI ITVC Human Machine Interface 24 10 1 HOM...

Page 5: ...vice date 45 10 3 7 4 7 Maximum stroke time 45 10 3 7 4 8 ITVC serial number 45 10 3 7 4 9 Valve 45 10 3 7 4 10 Coil test 45 10 3 7 4 11 Local and remote controls 45 10 3 7 4 12 ESD shutdown 45 10 3 7...

Page 6: ...RDINATION BY G I V A S P A WITH HEADQUARTERS IN RHO MILAN RECORDED UNDER NUMBER 02917180172 IN MILAN S REGISTER OF COMPANIES info dvgautomation it www dvgautomation it SHEET 6 DI 64 13 Troubleshooting...

Page 7: ...O MILAN RECORDED UNDER NUMBER 02917180172 IN MILAN S REGISTER OF COMPANIES info dvgautomation it www dvgautomation it SHEET 7 DI 64 1 LEGEND Protective Gloves Required Work tools Necessary Protective...

Page 8: ...future reference WARNING Do not install operate or maintain an ITVC without first being fully trained and qualified in valve actuator and accessory installation operation and maintenance and carefull...

Page 9: ...ctrical equipment for measurement control and laboratory use EMC requirements Immunity requirements for safety related systems and for equipment intended to perform safety related functions functional...

Page 10: ...he area must be cleaned from explosive mixture since battery and residual capacitor charge could generate electrical spark and cause explosion WARNING The equipment must not be mechanically connected...

Page 11: ...onditions Care must be taken to protect the connection against corrosion WARNING Paint procedures No 1 standard 70 100 m TGIC free polyester powder coating No 2 optional 840 1050 m thermoplastic powde...

Page 12: ...m sensors of the actuator position pressure etc and ITVC hardware temperature current etc To process the acquired data and send commands to the Solenoid Operated Valves to move the process valve To se...

Page 13: ...re of Electronics Alarm Warning Event logger Real time clock and battery SIL 3 compliance for the SIF functions ESD Emergency Shut Down Line Break and Panic Button 1oo1 1oo2 2oo3 and 1oo3 configuratio...

Page 14: ...ESD inputs ESD1 ESD2 optocoupled o 2 configurable digital inputs IN1 IN2 optocoupled 1 common Outputs relays o 1 Monitor relay single side stable SPDT contact voltage free Monitor Relay o 4 configurab...

Page 15: ...00 00 ISO 9001 ISO 14001 OHSAS 18001 CERTIFIED REA 167410 VAT 01494460338 COMPANY SUBJECT TO MANAGEMENT AND COORDINATION BY G I V A S P A WITH HEADQUARTERS IN RHO MILAN RECORDED UNDER NUMBER 029171801...

Page 16: ...n only in HOME page see par Actuator Control mode The Control Logic block handles the different source of inputs drives the outputs monitors the operation of the complete system ITVC H PCU Actuator an...

Page 17: ...rip or absent active LOW or DETT De Energize To Trip ESD command type push to run or self maintained ESD command mode active only in REMOTE or both in LOCAL and REMOTE control mode ESD latch hold the...

Page 18: ...s function and its action is set by the parameter ESD safety position The procedure to set the ESD safety position is described in the paragraph ADMINISTRATOR menu ESD shutdown SETUP chapter 9 7 5 Out...

Page 19: ...smission Oil level retransmission ITVC temperature retransmission Valve Position retransmission Position demand retransmission Pressure S4 retransmission Not used The instructions in the paragraph ADM...

Page 20: ...lows viewing the type of MRT alarm and the remaining time before than the safe action starts This procedure allows also clearing the MRT alarm The procedure resets the selected MRT alarm but it is eff...

Page 21: ...the paragraph Stroking time test SETUP menu it can be useful in the start up phase to calibrate the pneumatic or hydraulic adjustable flow control valves 9 7 15 Date and time The function Date and Tim...

Page 22: ...67410 VAT 01494460338 COMPANY SUBJECT TO MANAGEMENT AND COORDINATION BY G I V A S P A WITH HEADQUARTERS IN RHO MILAN RECORDED UNDER NUMBER 02917180172 IN MILAN S REGISTER OF COMPANIES info dvgautomati...

Page 23: ...Fully Paid In Capital Euro 1 000 000 00 ISO 9001 ISO 14001 OHSAS 18001 CERTIFIED REA 167410 VAT 01494460338 COMPANY SUBJECT TO MANAGEMENT AND COORDINATION BY G I V A S P A WITH HEADQUARTERS IN RHO MI...

Page 24: ...ning list o enter and modify the access password o view historical data Alarms Warnings PST curves etc The ITVC HMI consists in Two green red LED s located near to pushbuttons and The green LED near t...

Page 25: ...es the cursor is positioned on it The following paragraphs shows the procedure to navigate in the ITVC menu A O A REM a 21 12 2012 No alarm Alarm Warning PST function Actuator control mode REM Remote...

Page 26: ...unction Optional battery Setup and measurement Valve Position The icons PST function Line Break function and Optional Battery are visible only if the relevant functions are active See Annex C HPU func...

Page 27: ...uest the pushbutton can be configured to work as Local STOP active even if actuator control mode is REMOTE The procedures and figures in the next paragraphs use the HOME page standard type In case of...

Page 28: ...only on request and allows using the local pushbutton to STOP the actuator even if the actuator control mode is REMOTE 10 3 Navigation in the MENU To wake up the display press any pushbutton of HMI T...

Page 29: ...MANAGEMENT AND COORDINATION BY G I V A S P A WITH HEADQUARTERS IN RHO MILAN RECORDED UNDER NUMBER 02917180172 IN MILAN S REGISTER OF COMPANIES info dvgautomation it www dvgautomation it SHEET 29 DI 64...

Page 30: ...d allows changing all control parameters of the ITVC The user can change the default passwords by the password change menu As the new password is entered the old one is no longer valid 10 3 3 Visualiz...

Page 31: ...not be reset by the above procedure They can be viewed and cleared by the procedure described in the paragraph Instantaneous measures sub menu MRT MEASUREMENT menu The chapter Troubleshooting shows th...

Page 32: ...CORDED UNDER NUMBER 02917180172 IN MILAN S REGISTER OF COMPANIES info dvgautomation it www dvgautomation it SHEET 32 DI 64 10 3 5 LANGUAGE menu The following procedure allows setting the menu language...

Page 33: ...ws viewing the instantaneous and historical values and graphs of the variables managed by the ITVC By and move the cursor on the icon By switch to Setup Language Measurement page By and select the ico...

Page 34: ...e and MRT Maximum Repair Time sub menu o Pressure measure the values are visible only if the relevant sensor are connected to ITVC o If the pressure sensor is configured absent the message of display...

Page 35: ...ss The option Accu Strok Avail reports the number of stroke that can be completed with the remaining pressurized hydraulic oil in the accumulator and it is available only in the ITVC with HPU see Anne...

Page 36: ...isabled in the MEASUREMENT page o If the graph is not present the display shows the message Not present Temperature history it records the minimum and maximum temperature of the electronic boards Alar...

Page 37: ...present PSWLL PSWHH Pressure switch low low or high high PSL PSH if present PSL PSH Pressure level low or high PB if present PB Panic Button For each event the ITVC records the most important process...

Page 38: ...TUP flow chart In the SETUP page by and select the icon Set Date and Time or Display control or Operator menu or Administrator menu then press to switch in the sub menu of the selected option By and p...

Page 39: ...he display maintains the last page o Automatic the LCD backlight switches off after 2 minutes of inactivity of local pushbuttons The display shows the HOME page Contrast it can be set from 1 to 3 From...

Page 40: ...e Operator can enter its password As the new password is entered the old one is no longer valid Enter one character at a time enter 4 characters ITVC menu requires confirmation of setting by YES and 1...

Page 41: ...password Inverter HPU Power HPU Analog inputs Digital inputs Relays Modbus 1 Temperature limits Service date Max stroke time ITVC serial number Valve Coil test Local Remote cntrl ESD shutdown Low bat...

Page 42: ...IN1 IN2 IN3 and IN4 with the type of signal to which it is connected according to electrical wiring diagram See paragraph Configurable Remote Controls The available options are o No set no signal to t...

Page 43: ...reached Any ITVC type Low bat Low battery ITVC with battery Phase unbalance Current absorbed from phases not balanced ITVC with HPU Selec REM Local selector in REMOTE Any ITVC type Selec LOC Local sel...

Page 44: ...n Capital Euro 1 000 000 00 ISO 9001 ISO 14001 OHSAS 18001 CERTIFIED REA 167410 VAT 01494460338 COMPANY SUBJECT TO MANAGEMENT AND COORDINATION BY G I V A S P A WITH HEADQUARTERS IN RHO MILAN RECORDED...

Page 45: ...very 8 hours in Manual the test is performed immediately by pressing the pushbutton At the end of the test Automatic or Manual the display reports the list of solenoid valves and the result of test fa...

Page 46: ...configure the Temperature limits the Service date the Valve tag the valve maker and to view the ITVC serial number and Max stroke time The following figure shows the procedures Coil test Local Remote...

Page 47: ...523 255890 Fully Paid In Capital Euro 1 000 000 00 ISO 9001 ISO 14001 OHSAS 18001 CERTIFIED REA 167410 VAT 01494460338 COMPANY SUBJECT TO MANAGEMENT AND COORDINATION BY G I V A S P A WITH HEADQUARTERS...

Page 48: ...aid In Capital Euro 1 000 000 00 ISO 9001 ISO 14001 OHSAS 18001 CERTIFIED REA 167410 VAT 01494460338 COMPANY SUBJECT TO MANAGEMENT AND COORDINATION BY G I V A S P A WITH HEADQUARTERS IN RHO MILAN RECO...

Page 49: ...10 3 7 4 16 Stroke time calibration The sub menu starts the procedure that records the closing stroke time by moving the valve If the valve is open the ITVC closes the valve If the valve is closed the...

Page 50: ...tions are MPag psig barg and kg cm2 10 3 7 4 19 OP after PB action The sub menu allows setting the reset mode of panic Button action if the Panic Button mode is latched automaintained The available op...

Page 51: ...ngineering Unit relationship 4mA xxxx EU 20mA xxxx EU 10 3 7 4 23 Out analog 1 2 calib The sub menu allows setting the output channels 1 and 2 to adapt the 4 20mA output to the user instruments connec...

Page 52: ...ing do not open any ITVC cover without being sure that supply voltage has been switched off The ITVC MUST be connected to the voltage supply through a magneto thermic switch with the following charact...

Page 53: ...to the ITVC terminal blocks according to the Wiring Diagram Screw the cable glands or the conduits tightly into the threaded entries in order to guarantee the weatherproof and explosion proof protect...

Page 54: ...t SHEET 54 DI 64 11 4 Solenoid Operated Valves fuses Fuses for 8 Solenoid Operated Valves are located under the upper right cover 11 5 Power supply Low voltage version 22 60 Vdc High voltage version 9...

Page 55: ...e arresters 175V Outputs relays o 1 Monitor relay single side stable voltage free SPDT contact max 24Vdc 230Vac 5A o 4 configurable latched voltage free SPST contact max 24Vdc 230Vac 5A Analogue input...

Page 56: ...olved Only the Alarms and Warnings corresponding to the active ITVC functions can be detected i e if the function Line Break is off the relevant Alarm MRT alarm and Warning cannot be generated If ITVC...

Page 57: ...ure Check position transmitter and connections STROKE TIME TOO LONG Valve movement is too slow Check valve position transmitter limit switches WRONG ROTATION Valve moves in wrong direction Check posit...

Page 58: ...NO BATTERY Low battery voltage or battery disconnected Check if battery is activated in Administrator menu Check power supply Restore power supply and after 2 hours check again alarm If necessary chec...

Page 59: ...s rubber resins PVC etc into the environment Dispose of all such materials as indicated in the below table Subject Hazardous Recyclable Disposal Electrical and electronic equipment Yes Yes Use special...

Page 60: ...ter The ITVC is supplied with a configuration of its internal parameters temperature limits local and remote control mode ESD shutdown parameters MRT time PST parameters output relay etc in accordance...

Page 61: ...er with the actuator and pneumatic hydraulic control unit assembled in DVG Automation facility In this case the test is done in factory in the test operations 15 4 Test of Stroke time The test measure...

Page 62: ...CTION BATTERY IS MANDATORY MINIMUM BATTERY OPERATING TIME IN MONITORING MODE ITVC disconnected from power supply No 3 sensors No 1 position sensors connected STANDARD BATTERY 12 hours battery capacity...

Page 63: ...se actuator commands are available and work The alarm should be reset by the procedure described in the paragraph Visualization of alarms and warning of the IOM ITVC Basic Remote signalling in case of...

Page 64: ...eserves the right to discontinue manufacture of any products or change products materials designs or specifications without notice Note DVG Automation S p a does not assume responsibility for the sele...

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