Dust-Hog SUPRA-CONIC Installation And Operation Manual Download Page 31 | Manualshive

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26

United Air Specialists, Inc.

Revised 9/02

Porta-Hog

®

Supra-Conic

®

Cartridge Dust Collector

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Summary of Contents for SUPRA-CONIC

Page 1: ...SUPRA CONIC Cartridge Dust Collector Installation and Operation Manual ...

Page 2: ...tion available when contacting UAS UAS ORDER ________________________________________________________________ UNIT MODEL ________________________________________________________________ UNIT SERIAL ________________________________________________________________ CARTRIDGE FILTER PART ____________________________________________________ SYSTEM ACCESSORIES ___________________________________________...

Page 3: ...l Air Pulse Cleaning Control System and Magnetic Motor Blower Starter Control Package 7 4 4 4 Electrical Air Pulse Cleaning Control System Less Air Compressor with Customer Supplied Motor Blower Starter Controls 7 4 4 5 Electrical Air Pulse Cleaning Control System Less Air Compressor with Manual Motor Blower Starter Controls 8 4 4 6 Combination Electrical Air Pulse Cleaning Control System Less Air...

Page 4: ...PTIONAL ACCESSORIES AND INSTALLATION INSTRUCTIONS 20 7 1 Hopper Assembly 20 7 2 Magnehelic Gage 21 7 3 Caster Assembly SC600 and SC1700 Models only 21 7 4 ASHRAE and HEPA Afterfilter Assembly 21 7 5 Downdraft Bench Assembly SC1700 model only 21 7 6 Open Bin Vent Assembly 21 7 7 Inlet Gate Assembly 29 7 8 Pneumatic Valve Assembly Kit 29 7 9 Remote Blower Start Stop Assembly 29 7 10 Dust Re Entrainm...

Page 5: ...lammable cleaners Do not collect emissions which are explosive Keep flammable materials and vapors such as gasoline away from air cleaner The unit should be inspected frequently and dirt removed to prevent excessive accumulation which may result in flash over or fire damage When collecting emissions from spark producing process es care must be taken to reduce any potential fire haz ards System des...

Page 6: ...elease from the pleated filter design The dust collector is designed for automatic downtime filter cleaning by means of a built in compressed air system refer to Figure 2 There are two primary modes of operation the air filtering operation and filter cleaning cycle refer to Figure 3 2 3 AIR FILTERING OPERATION The Supra Conic is a compact high efficiency vertically orientated dust collector equipp...

Page 7: ...Revised 9 02 Porta Hog Supra Conic Cartridge Dust Collector 2 United Air Specialists Inc FPO Use new diagram provided ...

Page 8: ...Revised 9 02 Porta Hog Supra Conic Cartridge Dust Collector 3 United Air Specialists Inc ...

Page 9: ...Revised 9 02 Porta Hog Supra Conic Cartridge Dust Collector 4 United Air Specialists Inc ...

Page 10: ...t drawer SC3400 w 30 gallon 114 liter drum hopper assembly SC3400 w 55 gallon 208 liter drum hopper assembly Motor Blower HP kW 1 5 1 1 3 2 2 7 5 5 5 Filter Area FT2 M2 70 6 5 192 17 8 384 35 7 Filter Quantity 1 1 2 Valve Quantity 1 1 2 Unit Weight LBS KG 283 128 385 175 395 179 520 236 550 249 685 311 838 380 859 390 Maximum Sound Power Noise Level dB 5dB 5 ft 1 5M 73 79 85 usually reinforced Ref...

Page 11: ...or starter package configured to either Figure 4 5 or 6 in accordance with local electrical codes regulations and directives All electrical work should be performed by a qualified electrician in accordance with local electrical codes regulations and directives De energize and disconnect electrical power before installing or servicing any electrical equipment Refer to Figures 4 5 and 6 for wiring s...

Page 12: ...single phase 115V or 230V manual motor starter to operate the blower fan motor assembly This configuration requires two power supplies one 120V or 230V single phase 50 60 hertz power supply for blower fan motor assembly and one 120V single phase 50 60 hertz power supply for electrical air pulse cleaning control system Refer to Figures 5 and 6 for wiring schematics 4 4 3 COMBINATION ELECTRICAL AIR ...

Page 13: ...llector above the air manifold reservoir The 100 120V single phase power supply must be connected to the PC board terminals L N G E L designates line power connection N designates neutral connection and G E designates earth ground connection The manual motor starter is pre wired to the blower fan motor assembly and is installed on the rear surface of the dust collector next to the 8 1 2 H 22cm x 7...

Page 14: ...9 United Air Specialists Inc Revised 9 02 Porta Hog Supra Conic Cartridge Dust Collector ...

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Page 17: ...12 United Air Specialists Inc Revised 9 02 Porta Hog Supra Conic Cartridge Dust Collector ...

Page 18: ...te is shipped loose along with fasteners for connecting the outboard plate to the Supra Conic inner base flange A dimension sheet and installation instruction drawing are provided with the bin vent package 4 6 DRUM LID KIT INSTALLATION FOR HOPPER ASSEMBLIES Remove the drum lid kit package from its shipping carton Place the drum lid on the 5 gallon 19 liter pail 30 gallon 114 liter shortened drum o...

Page 19: ...14 United Air Specialists Inc Revised 9 02 Porta Hog Supra Conic Cartridge Dust Collector ...

Page 20: ...tain it is free from all debris Start motor blower and check for proper rotation A rotation arrow is located in the blower compartment beside the fan wheel All blower wheels rotate in a clockwise rotation as viewed from the driven end motor end with motor cooling fan If the blower is rotating in the opposite direction disconnect the power to the motor starter For 3 phase power interchange any two ...

Page 21: ...to complete 6 The second pulse cleaning operation is now energized The diaphragm valve s will activate for 1 second pulse LED will illuminate during pulse discharge operation The second pulse multi cycle downtime cleaning operation is now complete The system LED will now stop flashing and de energize indicating cleaning system is complete For the third pulse multi cycle downtime cleaning configura...

Page 22: ...ads 93 100 PSIG 6 4 6 9 BAR DUST STORAGE CONTAINER Make certain the dust drawer is in place For units with a hopper assembly make certain all connections are airtight and the dust drum or pail is in place If the dust collector has a slide gate make certain it is open MAGNEHELIC GAGE KIT If the dust collector has been ordered with a field installed Magnehelic Gage shipped loose Magnehelic Gage Kit ...

Page 23: ... to the controller card is de energized Toggle Switch SW2 can be configured to the following settings for the various downtime pulses for built in air compressor SW2 single downtime pulse SW2 two downtime pulses SW2 three downtime pulses Toggle Switch SW2 can be configured to the following settings for the various downtime pulses for customer supplied compressed air SW2 single downtime pulse SW2 t...

Page 24: ... collector 6 Disposal of collected dust must be according to state and local environmental regulations 6 1 CARTRIDGE FILTER REMOVAL AND REPLACEMENT Authentic Supra Conic cartridge filters are the only replacement filters that will provide the high level of performance expected from the Supra Conic dust collector Replacement cartridge filters should be ordered when the differential pressure across ...

Page 25: ... proper fan life Grease motor every 3 600 hours with high grade ball and roller bearing grease Recommended grease is Chevron SRI 2 Periodically inspect the blower wheel coupling mounting bolt for tightness Retighten as necessary to ensure fan wheel does not loosen and come in contact with the inlet bell Clearance between fan wheel and inlet bell should be kept at flush _0 25 6mm 6 5 SERVICING OPTI...

Page 26: ...embly must be securely anchored to the floor surface to prevent the unit from tipping over resulting in possible equipment damage and injury to personnel C A U T I O N C A U T I O N 7 2 MAGNEHELIC GAGE An optional Magnehelic gage package can be installed on the Supra Conic dust collector to display the differential pressure across the filter assembly The gauge can be either field mounted installed...

Page 27: ...22 United Air Specialists Inc Revised 9 02 Porta Hog Supra Conic Cartridge Dust Collector ...

Page 28: ...23 United Air Specialists Inc Revised 9 02 Porta Hog Supra Conic Cartridge Dust Collector ...

Page 29: ...24 United Air Specialists Inc Revised 9 02 Porta Hog Supra Conic Cartridge Dust Collector ...

Page 30: ...25 United Air Specialists Inc Revised 9 02 Porta Hog Supra Conic Cartridge Dust Collector ...

Page 31: ...26 United Air Specialists Inc Revised 9 02 Porta Hog Supra Conic Cartridge Dust Collector ...

Page 32: ...27 United Air Specialists Inc Revised 9 02 Porta Hog Supra Conic Cartridge Dust Collector ...

Page 33: ...28 United Air Specialists Inc Revised 9 02 Porta Hog Supra Conic Cartridge Dust Collector ...

Page 34: ...ssembly kit layout 7 9 REMOTE BLOWER START STOP ASSEMBLY A remote blower start stop pushbutton station is available for field installation on Supra Conic assemblies configured with a combination magnetic motor blower starter control package supplied by UAS The combination magnetic motor blower starter control package must be configured and wired in accordance with Figures 4 and 5 The customer is r...

Page 35: ...board controller card across terminals labeled SW PRESS Refer to Figure 7 for printed circuitboard controller card terminal block locations The pressure switch with unloader valve air compressor brass tee fitting and check valve are not required for the Supra Conic air pulse cleaning system to operate when the unit is configured without an air compressor supplied by UAS i e customer to provide pla...

Page 36: ... proper voltage on each phase Check and correct internal motor wiring for proper connections based on the incoming line voltage Check for proper motor starter overload rating against full load amps on the motor nameplate Adjust or replace overloads as required Check for proper blower rotation Swap motor leads to reverse blower rotation Ensure drum is properly sealed against drum lid package Ensure...

Page 37: ...ter blower shutdown Inspect and clean all hoods or other machine connections Verify compressor is supplying 93 PSIG 6 5 BAR of air to air reservoir manifold for downtime filter cleaning operation Adjust pressure switch to allow 93 PSIG 6 5 BAR of air in air reservoir manifold Check incoming 100 120V power to cleaning system electrical PC controller card Check for blown fuse s on clean ing system P...

Page 38: ...using soap solu tion Correct all leaks as found Reset pressure switch to cut out at 93 PSIG 6 5 BAR Replace pressure switch Clean and or replace check valve locat ed below the pressure switch Verify valve solenoid is energized by watching PULSE LED on PC controller card If LED fails to illuminate replace controller card If LED illuminates replace valve solenoid Verify air compressor is energized b...

Page 39: ...34 United Air Specialists Inc Revised 9 02 Porta Hog Supra Conic Cartridge Dust Collector FIGURE 19 SUPRA CONIC SERIES EXPLODED VIEW 9 ILLUSTRATED PARTS ...

Page 40: ...z Operation 1 32 0306 19mm Dia Motor Shaft 50 Hz Operation 1 8 select Fan Inlet Bell 32 0305 Match With Blower Wheel P N 32 0304 1 32 0307 Match With Blower Wheel P N 32 0306 1 9 select Bushing Split Taper 31 0265 0 625 Dia 1 n a 19mm Dia Supplied With Blower Wheel 10 39 0255 Lower Hinge 1 set 11 39 0256 Upper Hinge 1 set 12 39 0291 Filter Mounting Knobs 2 13 10 9203 3 Exhaust Cover Plate 1 14 n a...

Page 41: ...on 1 32 0300 38mm Dia Motor Shaft 50 Hz Operation 1 8 select Fan Inlet Bell 32 0268 Match With Blower Wheel P N 32 0313 1 32 0301 Match With Blower Wheel P N 32 0300 1 9 select Bushing Split Taper 31 0261 0 875 Dia 1 31 0275 24mm Dia 10 39 0255 Lower Hinge 1 set 11 39 0256 Upper Hinge 1 set 12 39 0291 Filter Mounting Knobs 2 13 10 9203 2 Exhaust Cover Plate 1 14 n a Fan Motor Mounting Plate 1 15 1...

Page 42: ...Motor Shaft 50 Hz Operation 1 8 select Fan Inlet Bell 32 0301 Match With Blower Wheel P N 32 0300 1 32 0309 Match With Blower Wheel P N 32 0308 1 9 select Bushing Split Taper 31 0276 1 375 Dia 1 n a 38mm Dia Supplied With Blower Wheel 10 39 0255 Lower Hinge 1 set 11 39 0256 Upper Hinge 1 set 12 39 0291 Filter Mounting Knobs 2 13 10 9203 1 Exhaust Cover Plate 1 14 n a Fan Motor Mounting Plate 1 15 ...

Page 43: ...38 United Air Specialists Inc Revised 9 02 Porta Hog Supra Conic Cartridge Dust Collector NOTES ...

Page 44: ... ALL OTHER WARRANTIES WHETHER WRITTEN ORAL OR IMPLIED INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE OR NONINFRINGEMENT As Purchaser s exclusive remedy for any defects in the equipment UAS will exchange or repair any defective parts during the warranty period provided such parts are returned prepaid to UAS factory The obligation of UAS is limited to furnishing r...

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