Duratech TC-12 Operating Instructions And Parts Reference Download

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ITEM

PART

QTY.

PART DESCRIPTION

T C - 1 2 T r e e C h i p p e r

P A R T S

R E F E R E N C E

C A T E N G I N E T I E R 3 A S S E M B L Y ( F O R S N 0 0 4 4 A N D U P )

0900150 1

CLUTCH\HPTO8\CHIPPER

1400533 1

BUSH\QD\E\2-1/8

1400617 1

SHVE\5V-4\10.3\4/5V10.3-E

2000002

1” BEARING W/ LOCK COLLAR

2000703

2 HOLE FLANGETTE

4200139 1

VLV\SEQ\0-15GPM\PTTECH

4200201

Pump\HYD\.89CI\CW\A-PAD\5/8” 9T\CASAPPA

4800153 4

BOLT\CRG\5/16X3/4\NC

4800162 2

BOLT\HEX\5/16X2-1/4

10 4800908 2

BOLT\CRG\1/2X1

11 4800925 4

BOLT\HEX\7/8X5

12 4900003 2

NUT\HEX\5/16\NC

13 4900022 4

NUT\HEX\7/8\NC

14 4900100 2

NUT\FLG\TPLCK\1/2\NC

15 4900108 4

NUT\FLG\SERR\5/16\NC

16 4900142 1

NUT\TPLCK\5/16\NC

17 5000022 2

WASH\LOCK\5/16

18 5000098 4

WASH\FLAT\7/8

19 5000106 4

WASH\LOCK\7/8

20 6300156 1

GUARD\PLLY\END\WELD

21 6300229 1

MNT\ENG\CAT_C4.4\T3\CHIP

22 6300233 1

SHLD\CLUTCH\TC

7500345

BALL STUD

24 7501062 4

CUSH\RBBR\3-1/2ODX2-7/8\>

0900148

ENG\CAT\C-4.4\122HP\ATAAC 24V

6300230

ENG\ASSY\CAT_C4.4\TIER3\TC12

NOT SHOWN (WEAR PARTS)

4400129

FLTR\ELMT\AIR\C4.4

4400130

FLTR\FUEL\C4.4

4400131

FLTR\OIL\ENG\C4.4

4400132

FLTR\FUEL\WATER\C4.4

4400161

FLTR\ELMT\AIR\INNER\C4.4

5700854

SNSR\MAG\ENG\C4.4\2PIN\16MMDIA\DEUTSCH

NOT SHOWN

5700916 1

CNTRLLR\UNIT\DISPLAY\ADV3

5701020 1

CNTRLLR\UNIT\MSTR\BR72\HPTO8&10\

5701021 1

DISPLAY\ICAN\J1939\C3-2500

5701082

1 SET

KEY\IGN\CHIPPERS\CONTROLS_INC

7500346

SAFETY CLIP

7500583

END FITTING\GAS SPRNG\

7500590 1

ENCL\OPS\8-1/2X11X1-5/8\>

7500706 1

GAUGE\FUEL\24V\>

7501090 1

SPRNG\GAS\100LB\9416K22->

7501554 4

LATCH\DRAW\PANEL\ENG\CAT\C4.4

Summary of Contents for TC-12

Page 1: ...tries International Inc PO Box 1940 Jamestown ND 58402 1940 Tel 701 252 4601 Fax 701 252 0502 www duratechindustries net www haybuster com TC 12 Tree Chipper Manual I Operating Instructions and Parts...

Page 2: ...Clearing the Way for a Better Tomorrow...

Page 3: ...m time to time Even in the event of such updates you should still find this manual to be appropriate for the safe operation and maintenance of your unit This manual as well as materials provided by co...

Page 4: ...Clearing the Way for a Better Tomorrow...

Page 5: ...ation and maintenance of your machine This manual as well as materials provided by component suppliers to DuraTech In dustries are all considered to be part of the information package Every operator i...

Page 6: ...ngine Control Panel 16 2 3 Other controls 17 Section 3 Operation 19 3 1 Pre starting inspection instructions 19 3 2 Normal shut down procedure 19 3 3 Emergency stopping 20 3 4 Safety bumper bars 21 3...

Page 7: ...ral trouble shooting 38 6 2 Troubleshooting the feed control and electronic monitoring system PLC 39 Appendix A WARRANTY 43 Appendix B TC 12 Specifications 44 Part 2 Parts Reference 45 TRAILER ASSEMBL...

Page 8: ...T HAND CONTROL PANEL ASSEMBLY FOR SN UP TO 0043 96 LEFT HAND CONTROL PANEL ASSEMBLY FOR SN 0044 AND UP 98 COVERS FOR SN UP TO 0043 100 COVERS FOR SN 0044 AND UP 102 SHROUDS VIEW 1 FOR SN UP TO 0043 10...

Page 9: ...NESS 133 ELECTRICAL SCHEMATIC 1 FOR SN UP TO 0043 134 ELECTRICAL SCHEMATIC 1 FOR SN 0044 AND UP 135 ELECTRICAL SCHEMATIC 2 136 ELECTRICAL SCHEMATIC 3 137 DECALS 138 DECAL LOCATIONS 140 TC 12 Documenta...

Page 10: ...vi T A B L E O F C O N T E N T S T C 1 2 T R E E C H I P P E R O P E R A T I N G I N S T R U C T I O N S Clearing the Way for a Better Tomorrow...

Page 11: ...1 T C 1 2 T R E E C H I P P E R O P E R A T I N G I N S T R U C T I O N S TC 12 TREE Chipper Part 1 Operating Instructions TM...

Page 12: ...e shooting section that may help in case of prob lems in the field Any information not covered in this manual may be obtained from your dealer SPECIAL NOTE When reference is made as to front rear left...

Page 13: ...ach part identified A key on the facing page contains a description of the part and the quantity used Operator responsibilities The operator is responsible for his own safety The operator is responsib...

Page 14: ...THAN THOSE EX PLAINED IN THE OPERATOR S MANUAL ADVERTISING LITERATURE OR OTHER DURATECH INDUSTRIES WRITTEN MATERIAL PERTAINING TO THE TC 12 TREE CHIPPER Decals are illustrated in Part 2 Parts Referenc...

Page 15: ...potentially hazardous situation that if not avoided may result in mi nor or moderate injury It may also be used to alert against unsafe practices Safety Alert Symbol Read and recognize safety informat...

Page 16: ...t at all times Clothing must be sturdy and snug fitting but allow complete freedom of movement Avoid loosefitting jackets scarfs neckties jewelry flared or cuffed pants unconfined long hair or anythin...

Page 17: ...BER WAIT FOR ALL MOVEMENT TO STOP BEFORE SERVICING UNLOADING OR INSPECTING MACHINE DANGER OBJECTS THROWN BY MACHINE DO NOT OPERATE WITHOUT WEARING SAFETY GLASSES AND A HARD HAT KEEP UNAUTHORIZED PERSO...

Page 18: ...STARTING FLUID WITH ENGINE PREHEATER DANGER NEVER REACH INSIDE INFEED CHUTE 6500040 WARNING FOR YOUR PROTECTION KEEP ALL SHIELDS IN PLACE AND SECURED WHILE MACHINE IS OPERATING MOVING PARTS WITHIN CA...

Page 19: ...TC 12 TREE CHIPPER Check hydraulic oil level 6500339 WARNING PINCH POINT STAY BACK WARNING CHECK FOR FIRES CLEAN OFF DEBRIS SWITCH OFF BATTERY NEVER LEAVE THIS MACHINE UNATTENDED UNTIL ALL POTENTIAL...

Page 20: ...e Make no modifications to the machine unless specifically recommended or requested by DuraTech Indus tries Check periodically for breaks or unusual wear and make necessary repairs Do not wear torn or...

Page 21: ...panel is pressed Feed reverse will still function after the safety bumper is activated Never reach into the infeed hopper area The feedwheels are designed to pull trees and shrubs into the machine an...

Page 22: ...tructed differently in this manual Never work on or near the TC 12 TREE CHIPPER unless engine is shut off Check periodically and tighten any loose bolts or connections Use only replacement parts that...

Page 23: ...or reaction Do not operate the TC 12 TREE CHIPPER indoors Make sure wheels are always blocked before running the chipper 1 6 Towing road transport Discharge spout needs to be in transport position po...

Page 24: ...lating cartridge and a pressure switch The pre programmed setting of the controller determines how the HPTO unit will function during start up The Power LED illuminates to notify the operator that the...

Page 25: ...10 minutes There are three different conditions that are considered as failed start attempts They are The engine speed goes to zero and the engine stalls while the clutch is engaging The operator att...

Page 26: ...key switch fuel gauge safety bar reset and the engine management screen and controls Engine management system 5701021 CAT Tier II 5701022 Kubota Mechanical Dry clutch display 57000916 Start and feed r...

Page 27: ...e machine the switches control the spool lift spout feed mode rpm engine off and a computer plug in 2 3 Other controls Battery disconnect switch The battery disconnect switch is used to connect and di...

Page 28: ...e RPM recovers feed forward will reengage If engine RPM does not recover in 10 seconds feed forward will not reengage until RPM s recover and feed forward switch is pressed Disc access safety switch T...

Page 29: ...can be invisible and have enough force to pene trate the skin When searching for a suspected leak use a piece of wood or cardboard rather than your hands If injured seek medical attention immediately...

Page 30: ...stop turning Note Chipper disc rotation can be checked by looking at the end of the shaft on the side of the chip per housing 3 3 Emergency stopping Notice Emergency shutoff controls are for EMERGENC...

Page 31: ...nsult your dealer Safety bar 3 5 Normal Start up procedure Note Do not adjust the engine speed control during start up The electronic control Unit ECU will control the engine speed during start up Sta...

Page 32: ...tart within 30 seconds release the starter switch or button and wait two minute to allow the starting motor to cool before attempting to start the engine again 3 Allow the key switch to return to the...

Page 33: ...to help the engine RPM recover 3 10 Feed Forward Reverse Located on either control panel the switch labeled FEED will start the feed wheels when pressing FWD or REV If the light bars were contacted t...

Page 34: ...g limbs and branches 3 13 Unplugging Procedure Always run the chipper at full engine speed Dull knives can create chunks and slivers causing the engine to lug This also contributes to the chipper plug...

Page 35: ...er stop to engage winch clutch and make sure handle is in the lock position 3 Using the SPOOL switch on the left or right control panel pull the wood material to the chipper 4 Unhook cable from the wo...

Page 36: ...all debris 7 Point discharge chute toward the hitch for transport 8 Remove wheel blocks and check machine for any loose items that might get lost during transport Section 4 Engine Maintenance Engine o...

Page 37: ...age the drive train bearings or hydraulic components Clamp the ground cable from the welder to the component that will be welded Place the clamp as close as possible to the weld This will help reduce...

Page 38: ...t the NEGATIVE cable first 5 3 Hydraulic system Caution Lack of proper hydraulic oil level in the reservoir tank will cause system to heat under con tinuous running Check the hydraulic oil level daily...

Page 39: ...fluids include Mobil 423 Farm land Super HTB Conoco Hydroclear Power Tran Fluid or similar fluids If the hydraulic tank does not have a decal then all the above fluid is acceptable 5 4 Clutch system C...

Page 40: ...n when the brake shoes and drums have seated at 3 000 mile intervals or as the use and performance requires 5 6 Lubrication Use only high quality 2 multi purpose grease when lubricating the unit Make...

Page 41: ...P E R O P E R A T I N G I N S T R U C T I O N S Chipper disc bearing Figure 5 2 Chipper Disc Bearing lubrication zerk 2 of 2 Figure 5 3 Feedwheel Bearings lubrication zerks Feedwheel bearings 1 of 2...

Page 42: ...N S T R U C T I O N S Figure 5 4 Discharge Swivel lubrication point Discharge swivel 5 7 Wear parts The feedwheel slide has friction pads and wear pads that will need to be replaced from time to time...

Page 43: ...Tension when slipping Never apply belt dressing as this will damage the belt and cause early failure 6 Make sure tension belt does not slip at start up 7 Verify sheave alignment by laying a straight e...

Page 44: ...n the engine mount 3 Using the Tensioning Procedure adjust belt tension using the tensioner rod on the tension assembly 4 Retighten the 6 engine mounting bolts 5 Close belt cover Torques for sheave bo...

Page 45: ...ount of tension on the top feedwheel 1 Spring tension can be increased by tightening jam nuts on the bottom spring hook assembly 2 Higher spring tension provides greater grip force 5 9A Torquing the f...

Page 46: ...the ac cess hole 3 Using a feeler gauge check the clearance between the knife anvil and the cutting edge of each knife Anvil is set to the knife that is located closest to the anvil 4 Inspect anvil e...

Page 47: ...ough hole in chipper housing and hole in disc that allows access to knives to be changed 2 Loosen nuts and remove bolts and knife Either rotate knife and replace or insert new replacement knife insert...

Page 48: ...lock bearing 3 Disc is not properly set on shaft 3 Disc should have min 11 16 clearance to housing on feed side Slide disc on shaft Chipper makes poor quality chips or does not feed properly 1 Knives...

Page 49: ...Feed roller reverse input will turn on feed roller reverse output to a fixed speed Feed Roll Raise Feed roll raise input will turn on feed roll raise output Clutch This input will tell the controller...

Page 50: ...ne rpm will have to be raised above the programmable adjustable set point and the feed roll forward switch will need to be pressed to start operation Safety Bar If safety bar is pressed or disconnecte...

Page 51: ...41 T C 1 2 T R E E C H I P P E R O P E R A T I N G I N S T R U C T I O N S...

Page 52: ...42 T C 1 2 T R E E C H I P P E R O P E R A T I N G I N S T R U C T I O N S...

Page 53: ...ich originally sold the product and all warranty adjustments must be made through same This warranty does not apply to tires or bearings or any other trade accessories not manufactured by DuraTech Ind...

Page 54: ...Fuel capacity 40 gallon 152 L Hydraulic oil capacity 25 gallon 95 L Lights Clearance and Directional 12V Transmission PT Tech Hpto 8 Chipping capacity 12 305 cm Infeed hopper opening 40 x 62 102 cm x...

Page 55: ...TC 12 Tree Chipper Part 2 Parts Reference T C 1 2 T r e e C h i p p e r P A R T S R E F E R E N C E 45 T M...

Page 56: ...46 T C 1 2 T r e e C h i p p e r P A R T S R E F E R E N C E T R A I L E R A S S E M B L Y F O R S N U P T O 0 0 4 3...

Page 57: ...NUT HEX 5 8 NC 16 4900076 8 NUT FLG SERR 3 8 NC 17 5000002 4 WASH FLAT 5 8 18 5000003 4 WASH LOCK 5 8 19 5000012 2 WASH LOCK 3 4 20 5000017 8 WASH FLAT FNDR 395X1 5 8X 090 21 5000019 5 WASH LOCK 3 8...

Page 58: ...48 T C 1 2 T r e e C h i p p e r P A R T S R E F E R E N C E T R A I L E R A S S E M B L Y F O R S N 0 0 4 4 A N D U P...

Page 59: ...NC 20 4900031 4 NUT HEX 1 NC 21 4900070 2 NUT HEX 5 8 GR8 NC 22 4900076 8 NUT FLG SERR 3 8 NC 23 4900096 8 NUT HEX 8 NC 24 5000002 8 WASH FLAT 5 8 25 5000003 9 WASH LOCK 5 8 26 5000012 2 WASH LOCK 3...

Page 60: ...50 T C 1 2 T r e e C h i p p e r P A R T S R E F E R E N C E C A T E N G I N E A S S E M B L Y F O R S N U P T O 0 0 3 8...

Page 61: ...8 21 5700682 1 SNSR MAG HPTO12 3 8 DIA 22 5700957 1 SWITCH PRESS 295 NO 23 5700970 1 VALVE CLTCH SOL 24V 770 DEUTSCH 24 6200061 1 KEY SQ 1 2X2 1 4 25 6300051 1 MNT ENG ASSY TC12 26 6300059 1 GUARD PL...

Page 62: ...52 T C 1 2 T r e e C h i p p e r P A R T S R E F E R E N C E C A T E N G I N E T I E R 3 A S S E M B L Y F O R S N 0 0 4 4 A N D U P...

Page 63: ...NC 17 5000022 2 WASH LOCK 5 16 18 5000098 4 WASH FLAT 7 8 19 5000106 4 WASH LOCK 7 8 20 6300156 1 GUARD PLLY END WELD 21 6300229 1 MNT ENG CAT_C4 4 T3 CHIP 22 6300233 1 SHLD CLUTCH TC 23 7500345 1 BA...

Page 64: ...54 T C 1 2 T r e e C h i p p e r P A R T S R E F E R E N C E K U B O T A E N G I N E A S S E M B L Y F O R S N U P T O 0 0 4 3...

Page 65: ...RR 5 16 NC 19 5000004 6 WASH FLAT 1 2 20 5000022 2 WASH LOCK 5 16 21 5000098 4 WASH FLAT 7 8 22 5000106 4 WASH LOCK 7 8 23 5700016 1 SWITCH DISC BATT KEYED 24 5700682 1 SNSR MAG HPTO12 3 8 DIA 25 5700...

Page 66: ...56 T C 1 2 T r e e C h i p p e r P A R T S R E F E R E N C E K U B O T A E N G I N E A S S E M B L Y F O R S N 0 0 4 4 A N D U P...

Page 67: ...LG SERR 1 4 NC 22 4900108 4 NUT FLG SERR 5 16 NC 23 4900110 6 NUT FLG SERR 5 8 NC 24 4900133 2 NUT FLG 1 2 NC 25 5000015 2 WASH LOCK 7 16 26 5000022 2 WASH LOCK 5 16 27 5000098 4 WASH FLAT 7 8 28 5000...

Page 68: ...58 T C 1 2 T r e e C h i p p e r P A R T S R E F E R E N C E D I S C A S S E M B L Y...

Page 69: ...2 1 BRG PB 3 2BOLT E DODGE 6 4800018 16 BOLT HEX 1 2X1 1 4 7 4800567 3 BOLT HEX 5 8X5 NC GR8 8 4801204 12 SCR CSK ALN 1 2X3 NC 9 4900001 12 NUT HEX 1 2 NC 10 5000003 3 WASH LOCK 5 8 11 5000006 28 WASH...

Page 70: ...60 T C 1 2 T r e e C h i p p e r P A R T S R E F E R E N C E I N F E E D A S S E M B L Y V I E W 1 F O R S N U P T O 0 0 4 3...

Page 71: ...00003 13 WASH LOCK 5 8 38 5000006 13 WASH LOCK 1 2 39 5000012 8 WASH LOCK 3 4 40 5000019 2 WASH LOCK 3 8 41 5000022 6 WASH LOCK 5 16 42 5000024 12 WASH LOCK 1 4 43 5000113 6 WASH FLAT 1 2 EXTRTHK GR8...

Page 72: ...62 T C 1 2 T r e e C h i p p e r P A R T S R E F E R E N C E I N F E E D A S S E M B L Y V I E W 2 F O R S N U P T O 0 0 4 3...

Page 73: ...00003 13 WASH LOCK 5 8 38 5000006 13 WASH LOCK 1 2 39 5000012 8 WASH LOCK 3 4 40 5000019 2 WASH LOCK 3 8 41 5000022 6 WASH LOCK 5 16 42 5000024 12 WASH LOCK 1 4 43 5000113 6 WASH FLAT 1 2 EXTRTHK GR8...

Page 74: ...64 T C 1 2 T r e e C h i p p e r P A R T S R E F E R E N C E I N F E E D A S S E M B L Y V I E W 3 F O R S N U P T O 0 0 4 3...

Page 75: ...00003 13 WASH LOCK 5 8 38 5000006 13 WASH LOCK 1 2 39 5000012 8 WASH LOCK 3 4 40 5000019 2 WASH LOCK 3 8 41 5000022 6 WASH LOCK 5 16 42 5000024 12 WASH LOCK 1 4 43 5000113 6 WASH FLAT 1 2 EXTRTHK GR8...

Page 76: ...66 T C 1 2 T r e e C h i p p e r P A R T S R E F E R E N C E I N F E E D A S S E M B L Y V I E W 4 F O R S N U P T O 0 0 4 3...

Page 77: ...00003 13 WASH LOCK 5 8 38 5000006 13 WASH LOCK 1 2 39 5000012 8 WASH LOCK 3 4 40 5000019 2 WASH LOCK 3 8 41 5000022 6 WASH LOCK 5 16 42 5000024 12 WASH LOCK 1 4 43 5000113 6 WASH FLAT 1 2 EXTRTHK GR8...

Page 78: ...68 T C 1 2 T r e e C h i p p e r P A R T S R E F E R E N C E I N F E E D A S S E M B L Y V I E W 5 F O R S N U P T O 0 0 4 3...

Page 79: ...00003 13 WASH LOCK 5 8 38 5000006 13 WASH LOCK 1 2 39 5000012 8 WASH LOCK 3 4 40 5000019 2 WASH LOCK 3 8 41 5000022 6 WASH LOCK 5 16 42 5000024 12 WASH LOCK 1 4 43 5000113 6 WASH FLAT 1 2 EXTRTHK GR8...

Page 80: ...70 T C 1 2 T r e e C h i p p e r P A R T S R E F E R E N C E I N F E E D A S S E M B L Y V I E W 6 F O R S N U P T O 0 0 4 3...

Page 81: ...00003 13 WASH LOCK 5 8 38 5000006 13 WASH LOCK 1 2 39 5000012 8 WASH LOCK 3 4 40 5000019 2 WASH LOCK 3 8 41 5000022 6 WASH LOCK 5 16 42 5000024 12 WASH LOCK 1 4 43 5000113 6 WASH FLAT 1 2 EXTRTHK GR8...

Page 82: ...72 T C 1 2 T r e e C h i p p e r P A R T S R E F E R E N C E I N F E E D A S S E M B L Y V I E W 1 F O R S N 0 0 4 4 A N D U P...

Page 83: ...HEX 8 NC 38 4900104 2 NUT JAM 3 4 NC 39 4900127 1 NUT TPLCK 1 NC 40 5000001 8 WASH FLAT 3 8 41 5000002 2 WASH FLAT 5 8 42 5000003 9 WASH LOCK 5 8 43 5000004 4 WASH FLAT 1 2 44 5000006 27 WASH LOCK 1 2...

Page 84: ...74 T C 1 2 T r e e C h i p p e r P A R T S R E F E R E N C E I N F E E D A S S E M B L Y V I E W 2 F O R S N 0 0 4 4 A N D U P...

Page 85: ...HEX 8 NC 38 4900104 2 NUT JAM 3 4 NC 39 4900127 1 NUT TPLCK 1 NC 40 5000001 8 WASH FLAT 3 8 41 5000002 2 WASH FLAT 5 8 42 5000003 9 WASH LOCK 5 8 43 5000004 4 WASH FLAT 1 2 44 5000006 27 WASH LOCK 1 2...

Page 86: ...76 T C 1 2 T r e e C h i p p e r P A R T S R E F E R E N C E I N F E E D A S S E M B L Y V I E W 3 F O R S N 0 0 4 4 A N D U P...

Page 87: ...HEX 8 NC 38 4900104 2 NUT JAM 3 4 NC 39 4900127 1 NUT TPLCK 1 NC 40 5000001 8 WASH FLAT 3 8 41 5000002 2 WASH FLAT 5 8 42 5000003 9 WASH LOCK 5 8 43 5000004 4 WASH FLAT 1 2 44 5000006 27 WASH LOCK 1 2...

Page 88: ...78 T C 1 2 T r e e C h i p p e r P A R T S R E F E R E N C E I N F E E D A S S E M B L Y V I E W 4 F O R S N 0 0 4 4 A N D U P...

Page 89: ...HEX 8 NC 38 4900104 2 NUT JAM 3 4 NC 39 4900127 1 NUT TPLCK 1 NC 40 5000001 8 WASH FLAT 3 8 41 5000002 2 WASH FLAT 5 8 42 5000003 9 WASH LOCK 5 8 43 5000004 4 WASH FLAT 1 2 44 5000006 27 WASH LOCK 1 2...

Page 90: ...80 T C 1 2 T r e e C h i p p e r P A R T S R E F E R E N C E I N F E E D A S S E M B L Y V I E W 5 F O R S N 0 0 4 4 A N D U P...

Page 91: ...HEX 8 NC 38 4900104 2 NUT JAM 3 4 NC 39 4900127 1 NUT TPLCK 1 NC 40 5000001 8 WASH FLAT 3 8 41 5000002 2 WASH FLAT 5 8 42 5000003 9 WASH LOCK 5 8 43 5000004 4 WASH FLAT 1 2 44 5000006 27 WASH LOCK 1 2...

Page 92: ...82 T C 1 2 T r e e C h i p p e r P A R T S R E F E R E N C E I N F E E D A S S E M B L Y V I E W 6 F O R S N 0 0 4 4 A N D U P...

Page 93: ...HEX 8 NC 38 4900104 2 NUT JAM 3 4 NC 39 4900127 1 NUT TPLCK 1 NC 40 5000001 8 WASH FLAT 3 8 41 5000002 2 WASH FLAT 5 8 42 5000003 9 WASH LOCK 5 8 43 5000004 4 WASH FLAT 1 2 44 5000006 27 WASH LOCK 1 2...

Page 94: ...84 T C 1 2 T r e e C h i p p e r P A R T S R E F E R E N C E D I S C H A R G E A S S E M B L Y V I E W 1 F O R S N U P T O 0 0 4 3...

Page 95: ...NC 16 4900032 1 NUT WING 3 8 NC 17 4900141 2 NUT TPLCK 5 8 GR8 NC 18 5000001 7 WASH FLAT 3 8 19 5000002 2 WASH FLAT 5 8 20 5000004 8 WASH FLAT 1 2 21 5000006 10 WASH LOCK 1 2 22 5000019 6 WASH LOCK 3...

Page 96: ...86 T C 1 2 T r e e C h i p p e r P A R T S R E F E R E N C E D I S C H A R G E A S S E M B L Y V I E W 2 F O R S N U P T O 0 0 4 3...

Page 97: ...NC 16 4900032 1 NUT WING 3 8 NC 17 4900141 2 NUT TPLCK 5 8 GR8 NC 18 5000001 7 WASH FLAT 3 8 19 5000002 2 WASH FLAT 5 8 20 5000004 8 WASH FLAT 1 2 21 5000006 10 WASH LOCK 1 2 22 5000019 6 WASH LOCK 3...

Page 98: ...88 T C 1 2 T r e e C h i p p e r P A R T S R E F E R E N C E D I S C H A R G E A S S E M B L Y V I E W 1 F O R S N 0 0 4 4 A N D U P...

Page 99: ...4 NUT FLG SERR 3 8 NC 22 4900096 2 NUT HEX 8 NC 23 4900110 6 NUT FLG SERR 5 8 NC 24 4900133 6 NUT FLG 1 2 NC 25 4900141 2 NUT TPLCK 5 8 GR8 NC 26 5000001 7 WASH FLAT 3 8 27 5000002 2 WASH FLAT 5 8 28...

Page 100: ...90 T C 1 2 T r e e C h i p p e r P A R T S R E F E R E N C E D I S C H A R G E A S S E M B L Y V I E W 2 F O R S N 0 0 4 4 A N D U P...

Page 101: ...4 NUT FLG SERR 3 8 NC 22 4900096 2 NUT HEX 8 NC 23 4900110 6 NUT FLG SERR 5 8 NC 24 4900133 6 NUT FLG 1 2 NC 25 4900141 2 NUT TPLCK 5 8 GR8 NC 26 5000001 7 WASH FLAT 3 8 27 5000002 2 WASH FLAT 5 8 28...

Page 102: ...92 T C 1 2 T r e e C h i p p e r P A R T S R E F E R E N C E R I G H T H A N D C O N T R O L P A N E L A S S E M B L Y F O R S N U P T O 0 0 4 3...

Page 103: ...MNT PNL SNGL 9 5700542 8 SWITCH RCKR DPDT 24VUNLIT 15A MOMNTRY W RASED BRCKT 10 5700545 1 SWITCH RCKR DPST 24V 2LIT 15A LATCH W RAISED BRACKET 11 5700722 2 SNSR IR T RSET ASSY 12 6300105 2 BACK PANEL...

Page 104: ...94 T C 1 2 T r e e C h i p p e r P A R T S R E F E R E N C E R I G H T H A N D C O N T R O L P A N E L A S S E M B L Y F O R S N 0 0 4 4 A N D U P...

Page 105: ...SERR 1 4 NC 5 4900096 14 NUT HEX 8 NC 6 5000092 14 WASH LOCK 8 7 5000136 4 WASH FLAT 8 8 5700028 2 SWITCH MAINT PB RED MUSH 9 5700328 9 SWITCH RCKR MNT PNL SNGL 10 5700542 8 SWITCH RCKR DPDT 24VUNLIT...

Page 106: ...96 T C 1 2 T r e e C h i p p e r P A R T S R E F E R E N C E L E F T H A N D C O N T R O L P A N E L A S S E M B L Y F O R S N U P T O 0 0 4 3...

Page 107: ...R MNT PNL SNGL 9 5700542 8 SWITCH RCKR DPDT 24VUNLIT 15A MOMNTRY W RASED BRCKT 10 5700545 1 SWITCH RCKR DPST 24V 2LIT 15A LATCH W RAISED BRACKET 11 5700722 2 SNSR IR T RSET ASSY 12 6300105 2 BACK PANE...

Page 108: ...98 T C 1 2 T r e e C h i p p e r P A R T S R E F E R E N C E L E F T H A N D C O N T R O L P A N E L A S S E M B L Y F O R S N 0 0 4 4 A N D U P...

Page 109: ...6 5000092 4 WASH LOCK 8 7 5700028 2 SWITCH MAINT PB RED MUSH 8 5700328 9 SWITCH RCKR MNT PNL SNGL 9 5700542 8 SWITCH RCKR DPDT 24VUNLIT 15A MOMNTRY W RASED BRCKT 10 5700545 1 SWITCH RCKR DPST 24V 2LIT...

Page 110: ...100 T C 1 2 T r e e C h i p p e r P A R T S R E F E R E N C E C O V E R S F O R S N U P T O 0 0 4 3...

Page 111: ...LG SERR 1 4 NC 9 4900076 17 NUT FLG SERR 3 8 NC 10 4900090 4 NUT FLG 3 8 NC 11 5000022 1 WASH LOCK 5 16 12 5700202 2 LAMP GRMMT 2 1 2KIT W PLUG 13 5700539 2 LAMP GRMMT 4 1 2 14 5700723 1 PLC DVC710 15...

Page 112: ...102 T C 1 2 T r e e C h i p p e r P A R T S R E F E R E N C E C O V E R S F O R S N 0 0 4 4 A N D U P...

Page 113: ...FLG SERR 3 8 NC 6 5000001 4 WASH FLAT 3 8 7 5000019 4 WASH LOCK 3 8 8 5000092 2 WASH LOCK 8 9 5700202 2 LAMP GRMMT 2 1 2KIT W PLUG 10 5700539 4 LAMP GRMMT 4 1 2 11 5700723 1 PLC DVC710 12 5700818 1 L...

Page 114: ...104 T C 1 2 T r e e C h i p p e r P A R T S R E F E R E N C E S H R O U D S V I E W 1 F O R S N U P T O 0 0 4 3...

Page 115: ...4800495 4 SCR RD SLOT 10 24X3 4 6 4900002 11 NUT HEX 3 8 NC 7 4900072 5 NUT HEX 10 NC 8 5000001 10 WASH FLAT 3 8 9 5000003 28 WASH LOCK 5 8 10 5000019 17 WASH LOCK 3 8 11 5000071 4 WASH LOCK EXT STAR...

Page 116: ...106 T C 1 2 T r e e C h i p p e r P A R T S R E F E R E N C E S H R O U D S V I E W 2 F O R S N U P T O 0 0 4 3...

Page 117: ...4800495 4 SCR RD SLOT 10 24X3 4 6 4900002 11 NUT HEX 3 8 NC 7 4900072 5 NUT HEX 10 NC 8 5000001 10 WASH FLAT 3 8 9 5000003 28 WASH LOCK 5 8 10 5000019 17 WASH LOCK 3 8 11 5000071 4 WASH LOCK EXT STAR...

Page 118: ...108 T C 1 2 T r e e C h i p p e r P A R T S R E F E R E N C E S H R O U D S F O R S N 0 0 4 4 A N D U P...

Page 119: ...N D U P 1 4800913 2 BOLT FLG SERR 3 8X1 NC 2 4800928 4 BOLT FLG SERR 1 2X1 1 4 NC 3 4900001 2 NUT HEX 1 2 NC 4 4900076 10 NUT FLG SERR 3 8 NC 5 4900133 4 NUT FLG 1 2 NC 6 5000004 2 WASH FLAT 1 2 7 500...

Page 120: ...110 T C 1 2 T r e e C h i p p e r P A R T S R E F E R E N C E F U E L A N D H Y D R A U L I C O I L T A N K A S S E M B L Y...

Page 121: ...CRN 1 5 8MORX1 1 16FOR 10GPM 8 4400112 1 FLTR HYD RET 15GPM TTF 9 4704786 1 GUARD SENSOR TANK FUEL 10 4704787 1 CVR SENSOR TANK FUEL 11 4800503 2 BOLT HEX 1 4X5 8 NC 12 4800592 3 BOLT HEX 1 2X3 1 4 13...

Page 122: ...112 T C 1 2 T r e e C h i p p e r P A R T S R E F E R E N C E G A T H E R I N G W I N C H A S S E M B L Y O P T I O N...

Page 123: ...3 8 9 5800032 1 HOOK SLIP 5 16 GR70 LATCH 10 5800035 1 WINCH HYD 9000 11 5800036 1 FAIRLEAD RLLR ASSY 12 5800041 1 LOCK HMMR CHAIN WINCH 9 32 13 5800331 1 CABLE 1 4 ASSY CHIPPER 14 6300107 1 SUPPORT...

Page 124: ...114 T C 1 2 T r e e C h i p p e r P A R T S R E F E R E N C E 4 0 0 0 4 0 3 M A N I F O L D V A L V E A S S E M B L Y...

Page 125: ...2WAY 4 4000350 1 VALVE HYD CART PILOT 110P 4 Seal 4000358 VALVE SEAL KIT SZ10 2 3 OR 4 WAY 5 4000351 2 VALVE HYD CART RELIEF 1000 5Seal 7501370 SEAL KIT VLV SZ8 2WAY 6 4000352 1 VALVE HYD CART PROPOR...

Page 126: ...116 T C 1 2 T r e e C h i p p e r P A R T S R E F E R E N C E M A N I F O L D V A L V E A S S E M B L Y...

Page 127: ...p p e r P A R T S R E F E R E N C E 1 3800477 3 FTG 3 4MORX3 4MJIC ST 2 3800527 1 FTG 7 8MORX1 1 16MJIC ST 3 3800537 2 FTG 3 4MORX3 4MJIC 90 4 3800631 4 FTG 9 16MORX9 16MJIC ST 5 4000403 1 VLV MANIFOL...

Page 128: ...118 T C 1 2 T r e e C h i p p e r P A R T S R E F E R E N C E H Y D R A U L I C T A N K A S S E M B L Y...

Page 129: ...2 1 1 16FJICSX1 1 16FJIC90 FROM VALVE T TO FILTER 5 3800279 1 FTG 1 1 16MORX1 1 16MJIC 90 6 3800453 1 FTG 3 4MORX9 16MJIC 90 7 3800484 1 FTG 3 4FJICSX3 4MJICX3 4MJIC RUN TEE 8 3800490 1 FTG 3 4MOR PLU...

Page 130: ...C S ITEM PART QTY PART DESCRIPTION 1 O900150 1 CLUTCH HPTO8 CHIPPER 2 3700997 1 HOSE HYD 1 2X26 3 4FJICSX3 4FJIC90 FROM SEQUENCE T TOP TO CLUTCH TOP 3 3700998 1 HOSE HYD 1 2X62 3 4FJICSX3 4FJIC90 FROM...

Page 131: ...T E N G I N E 1 3700996 1 HOSE HYD 1 2X23 3 4FJICSX3 4FJIC45 FROM PUMP TO SEQUENCE T FRONT 2 3701000 1 HOSE HYD 3 4X54 1 1 16FJICSX1 1 16FJIC90 FROM TANK OUT TO PUMP IN 3 3800277 1 FTG 1 1 16MORX1 1 1...

Page 132: ...FJICSX1 1 16FJIC90 FROM TANK OUT TO PUMP IN 2 3701370 1 HOSE HYD 1 2X34 3 4FJICSX3 4FJIC90 FROM PUMP TO SEQUENCE T FRONT 3 3800277 1 FTG 1 1 16MORX1 1 16MJIC ST 4 3800328 1 FTG 7 8MORX3 4MJIC ADPT 5 3...

Page 133: ...X3 4FJIC90 FROM SEQUENCE T TOP TO CLUTCH TOP 3 3700999 1 HOSE HYD 1 2X48 3 4FJICSX3 4FJIC90 FROM SEQUENCE SIDE TO TANK T 4 3701002 1 HOSE HYD 1 2X76 3 4FJICSX3 4FJIC90 FROM SEQUENCE REAR TO VALVE P 5...

Page 134: ...TOR FEED BOTTOM TOP PORT 2 3701010 1 HOSE HYD 1 2X36 3 4FJICSX3 4FJIC90 VALVE E TO MOTOR FEED TOP TOP PORT 3 3701011 1 HOSE HYD 1 2X31 3 4FJICSX3 4FJIC90 MOTOR FEED BOTTOM BOTTOM PORT TO MOTOR FEED TO...

Page 135: ...3 8X39 3 4FJICSX9 16FJIC90 FROM VALVE A TO MOTOR SPOUT RH 2 3701004 1 HOSE HYD 3 8X39 3 4FJICSX9 16FJIC90 FROM VALVE B TO MOTOR SPOUT LH 3 3800631 2 FTG 9 16MORX9 16MJIC ST 4 3800675 2 FTG 7 8MORX3 4...

Page 136: ...126 T C 1 2 T r e e C h i p p e r P A R T S R E F E R E N C E H Y D R A U L I C C Y L I N D E R A S S E M B L Y...

Page 137: ...16FJICSX9 16FJIC90 VALVE D TO CYLINDER BOTTOM LIFT 2 3701006 1 HOSE HYD 3 8X33 9 16FJICSX9 16FJIC90 VALVE C TO CYLINDER TOP LIFT 3 3800453 2 FTG 3 4MORX9 16MJIC 90 4 3800631 2 FTG 9 16MORX9 16MJIC ST...

Page 138: ...128 T C 1 2 T r e e C h i p p e r P A R T S R E F E R E N C E G A T H E R I N G W I N C H H Y D R A U L I C S O P T I O N...

Page 139: ...P T I O N 1 3701007 1 HOSE HYD 1 2X35 3 4FJICSX3 4FJIC90 FROM VALVE H TO MOTOR WINCH FRONT 2 3701008 1 HOSE HYD 1 2X37 3 4FJICSX3 4FJIC90 FROM VALVE G TO MOTOR WINCH REAR 3 3800328 2 FTG 7 8MORX3 4MJI...

Page 140: ...130 T C 1 2 T r e e C h i p p e r P A R T S R E F E R E N C E 5 7 0 0 7 0 5 H P T O W I R I N G H A R N E S S F O R S N U P T O 0 0 2 3...

Page 141: ...131 T C 1 2 T r e e C h i p p e r P A R T S R E F E R E N C E 5 7 0 0 9 9 1 H P T O W I R I N G H A R N E S S F O R S N F R O M 0 0 2 4 T O 0 0 4 3...

Page 142: ...132 T C 1 2 T r e e C h i p p e r P A R T S R E F E R E N C E 5 7 0 1 1 4 3 E N G I N E C O N T R O L P A N E L F O R S N 0 0 4 4 A N D U P...

Page 143: ...133 T C 1 2 T r e e C h i p p e r P A R T S R E F E R E N C E 5 7 0 0 7 0 6 M A C H I N E W I R I N G H A R N E S S...

Page 144: ...134 T C 1 2 T r e e C h i p p e r P A R T S R E F E R E N C E E L E C T R I C A L S C H E M A T I C 1 F O R S N U P T O 0 0 4 3...

Page 145: ...135 T C 1 2 T r e e C h i p p e r P A R T S R E F E R E N C E E L E C T R I C A L S C H E M A T I C 1 F O R S N 0 0 4 4 A N D U P...

Page 146: ...136 T C 1 2 T r e e C h i p p e r P A R T S R E F E R E N C E E L E C T R I C A L S C H E M A T I C 2...

Page 147: ...137 T C 1 2 T r e e C h i p p e r P A R T S R E F E R E N C E E L E C T R I C A L S C H E M A T I C 3...

Page 148: ...e C h i p p e r P A R T S R E F E R E N C E D E C A L S 6500040 6500082 6500118 6500123 6500221 6500224 6500245 6500339 6500373 6500404 6500405 6500445 6500446 6500447 6500448 6500449 6500454 6500455...

Page 149: ...UID LEVEL INDICATOR 6500339 2 DECAL WARN PINCH POINT 6500373 1 DECAL INFO BATT DISC 6500404 1 DECAL PNL CNTRL LEFT CHIPPER 6500405 1 DECAL PNL CNTRL RIGHT CHIPPER 6500425 2 DECAL WARN FIRE PREVENT 650...

Page 150: ...140 T C 1 2 T r e e C h i p p e r P A R T S R E F E R E N C E D E C A L L O C A T I O N S...

Page 151: ...141 T C 1 2 T r e e C h i p p e r P A R T S R E F E R E N C E D E C A L L O C A T I O N S...

Page 152: ...142 T C 1 2 T r e e C h i p p e r P A R T S R E F E R E N C E Clearing the Way for a Better Tomorrow...

Page 153: ...___________________________________________________________________ ____________________________________________________________________ _______________________________________________________________...

Page 154: ...144 T C 1 2 T r e e C h i p p e r P A R T S R E F E R E N C E Send your comments to DuraTech Industries International Inc P O Box 1940 Jamestown ND 58402 1940...

Page 155: ...145 T C 1 2 T r e e C h i p p e r P A R T S R E F E R E N C E A P P E N D I X C S C H E M A T I C F O L D O U T S A P P E N D I X C F O L D O U T S...

Page 156: ...146 T C 1 2 T r e e C h i p p e r P A R T S R E F E R E N C E Clearing the Way for a Better Tomorrow...

Page 157: ...FO 1 T C 1 2 T r e e C h i p p e r P A R T S R E F E R E N C E 5 7 0 0 9 1 2 M A I N H A R N E S S F O R S N U P T O 0 0 4 3...

Page 158: ...FO 2 T C 1 2 T r e e C h i p p e r P A R T S R E F E R E N C E 5 7 0 1 1 4 3 M A I N H A R N E S S F O R S N 0 0 4 4 A N D U P...

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