Dunkirk PVWB Installation Instructions Manual Download Page 5

5

WARNING

Be sure to provide enough fresh air for combustion. Enough
air insures proper combustion and

 assures that no hazard

will develop due to the lack of oxygen.

You must provide for enough fresh air to assure proper combustion. The
fire in the boiler uses oxygen. It must have a continuous supply. The air in
a house contains only enough oxygen to supply the burner for a short
time. Outside air must enter the house to replace that used by the burner.
Study following examples 1 and 2 to determine your fresh air requirements.

EXAMPLE 1: Boiler Located in Unconfined Space

An unconfined space is defined as a space whose volume is not less
than 50 cubic feet per 1,000 Btu per hour of the total input rating of all
appliances installed in that space.
If your boiler is in an open area (unpartitioned basement) in a
conventional house, the air that leaks through the cracks around doors
and windows will usually be adequate to provide air for combustion.
The doors should not fit tightly. Do not caulk the cracks around the
windows.
Equipment located in buildings of unusually tight construction shall be
provided with air for combustion, ventilation, and dilution of flue gases
using the methods described in example 2B or shall be specially
engineered. The authority having jurisdiction must approve specially
engineered installations.

EXAMPLE 2: Boiler Located in Confined Space
A. All Air from Inside the Building: 

The confined space shall be

provided with two permanent openings communicating directly with
an additional room(s) of sufficient volume so that the combined
volume of all spaces meets the criteria for an unconfined space.
The total input of all gas utilization equipment installed in the
combined space shall be considered in making this determination.
Each opening shall have a minimum free area of one square inch
per 1,000 Btu per hour of the total input rating of all gas utilization
equipment in the confined space, but not less that 100 square
inches. One opening shall be within 12 inches of the top and one
within 12 inches of the bottom of the enclosure. The minimum
dimension of air openings shall not be less than 3 inches.

B. All Air from Outdoors:

 The confined space shall communicate

with the outdoors in accordance with methods 1 or 2. The minimum
dimension of air openings shall not be less than 3 in. Where ducts
are used, they shall be of the same cross-sectional area as the
free area of the openings to which they connect.
1. Two permanent openings, one commencing within 12 inches of

the top. and one commencing within 12 inches of the bottom,
of the enclosure shall be provided. The openings shall
communicate directly, or by the ducts, with the outdoors or
spaces (crawl or attic) that freely communicate with the outdoors.

a) Where directly communicating with the outdoors or where

communicating to the outdoors through vertical ducts. each
opening shall have a minimum free area of 1 sq. in. per 4000
Btu per hour of total input rating of all equipment in the enclosure.
(See Figure 3B)

b) Where communicating with the outdoors through horizontal ducts.

each opening shall have a minimum free area of 1 sq. in. per
2000 Btu per hour of total input rating of all equipment in the
enclosure. (See Figure 38.)

Fresh Air for Combustion

NOTE

If you use a fireplace or a kitchen or bathroom exhaust fan,
you should install an outside air intake. These devices will
rob the boiler and water heater of combustion air.

2. One permanent opening commencing with 12 inches of

the top of the enclosure, shall be permitted where the
equipment has clearance of at least 1 inch from the sides
and back and 6 inches from the front of the appliance. The
opening shall directly communicate with the outdoors or
shall communicate through a vertical or horizontal duct to
the outdoors or spaces (crawl or attic) that freely
communicate with the outdoor, and shall have a minimun
free area of:

    a) 1 sq. inch per 3000 Btu per hour of the tatal input of all

    equipment located in the enclosure ( See Figure 4), and

        b) Not less than the sum of the areas of all vent connectors

in theconfined space.

Provision for combustion and ventilation air must be in accordance with Section 5.3, Air for Combustion and Ventilation,

of the National Fuel Gas Code, ANSI Z223.1-latest revision, or applicable provisions of the local building codes.

100% Free

75% Free

25% Free

Area

Area

Area

Fresh Air

¼" Wire

Metal

Wood

Duct Size

Mesh

Louvers

Louvers

3" x 12"

144,000

108,000

36,000

8" x 8"

256,000

192,000

64,000

8" 12"

384,000

288,000

96,000

8½" x 16"

512,000

384,000

128,000

1 Square Inch per 4,000 Btuh

100% Free

75% Free

25% Free

Area

Area

Area

Fresh Air

¼" Wire

Metal

Wood

Duct Size

Mesh

Louvers

Louvers

3" x 12"

72,000

54,000

18,000

8" x 8"

128,000

96,000

32,000

8" 12"

192,000

144,000

48,000

8½" x 16"

256,000

192,000

64,000

1 Square Inch per 2,000 Btuh

100% Free

75% Free

25% Free

Area

Area

Area

Fresh Air

¼" Wire

Metal

Wood

Duct Size

Mesh

Louvers

Louvers

3" x 12"

108,000

81,000

27,000

8" x 8"

192,000

144,000

48,000

8" 12"

288,000

216,000

72,000

8½" x 16"

384,000

288,000

96,000

1 Square Inch per 3,000 Btuh

Figure 3A - FRESH AIR DUCT CAPACITIES (Btuh)

Figure 3B - FRESH AIR DUCT CAPACITIES (Btuh)

Figure 4 - FRESH AIR DUCT CAPACITIES (Btuh)

Summary of Contents for PVWB

Page 1: ...t W Hot W Hot Wa a a a ater ter ter ter ter Boiler Boiler Boiler Boiler Boilers s s s s These Gas Fired Water Boilers are low pressure sectional cast iron boilers Designed Certified by C S A Canadian...

Page 2: ...WB 9D 9 280 226 197 7 30 BASIC BOILER UNIT NO DIMENSIONS Inches NATURAL AND PROPANE GAS GAS FIRED HOT WATER BOILERS MBH 1 000 Btuh British Thermal Unit Per Hour Boilers are equipped for altitudes up t...

Page 3: ...with the correct conversion information Check to be sure you have the right size boiler before starting the installation _ See rating and capacity table on previous page Also be sure the new boiler is...

Page 4: ...installed in the room Consult section 6 3 1 of the National Fuel Gas Code for further information including approved methods for reducing clearances in large rooms 5 Equipment shall be installed in a...

Page 5: ...hin 12 inches of the top and one commencing within 12 inches of the bottom of the enclosure shall be provided The openings shall communicate directly or by the ducts with the outdoors or spaces crawl...

Page 6: ...at the pump A hot water boiler installed above radiation level must be equipped with a low water cutoff device A periodic inspection is necessary as is flushing of float type devices per manufacturer...

Page 7: ...s noted above 6 Slopepipeupfromboilertochimneynotlessthan1 4 perfoot Chimney and Vent Pipe Connection For boilers for connection to gas vents or chimneys vent installations shall be in accordance with...

Page 8: ...from a cigarette cigar or pipe 6 After it has been determined that each appliance remain ing connected to the common venting system properly vents when tested as outlined above return doorswindows ex...

Page 9: ...product carrying areas of the appliance must be checked annually by you with particular attention given to deterioration from corrosion or other sources If you see corrosion or other deterioration con...

Page 10: ...d suitable for LP gas on male threads only 3 Use ground joint unions 4 Install a sediment trap upstream of gas controls 5 Use two pipe wrenches when making the connection to the gas valve to keep it f...

Page 11: ...ffect on the operation of your boiler system BE SURE TO FOLLOW THE INSTRUCTIONS INCLUDED WITH YOUR THERMOSTAT Locate the thermostat about five feet above the floor on an inside wall It may be mounted...

Page 12: ...S SUPPLIED WITH THIS APPLIANCE MUST BE REPLACED IT MUST BE REPLACED WITH TYPE 105 C THERMOPLASTIC WIRE OR ITS EQUIVALENT NOTE THE CIRCULATOR HARNESS IS FACTORY WIRED TO THE AQUASTAT THIS HARNESS NEEDS...

Page 13: ...THE ORIGINAL WIRE AS SUPPLIED WITH THIS APPLIANCE MUST BE REPLACED IT MUST BE REPLACED WITH TYPE 105 C THERMOPLASTIC WIRE OR ITS EQUIVALENT NOTE THE CIRCULATOR HARNESS IS FACTORY WIRED TO THE AQUASTAT...

Page 14: ...heated its pressure increases It expands into the EX TROL tank compressing the air in the tank This compressed air cushion permits the water in the system to expand as the temperature changes The diap...

Page 15: ...Boiler HOW A HOT WATER SYSTEM OPERATES Your entire heating system boiler piping and radiation units is filled with water As the water in the boiler is heated it is pumped from the top of the boiler t...

Page 16: ...fire or explosion D Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system an...

Page 17: ...se to OFF Do not force Operating Your Boiler AUTOMATIC GAS VALVE The Automatic Gas Valve opens or closes according to the heat requirements of the thermostat and temperature limit control It closes if...

Page 18: ...gure 17 ADJUST LIMIT CONTROLS Instructions for each control are included with the controls These settings can be changed after you have had some idea how the system works Example If your system does n...

Page 19: ...ating conditions with the burners properly adjusted it should not be necessary to clean the boiler flue gas passages However to assure trouble free operation we recommend that you have the flue passag...

Page 20: ...power supply circuit is ON Controls out of adjustment Reset according to instructions Radiators not heating Open radiator vents to excess air Check flow control valve if used It may be in closed posi...

Page 21: ...5 45 900 425 45 900 10 Knob Service Door Pair 137 02 513 137 02 513 137 02 513 137 02 513 137 02 513 137 02 513 137 02 513 137 02 513 11 Jacket Service Door 425 00 912 425 00 913 425 00 914 425 00 915...

Page 22: ...5 532 146 15 532 146 15 532 6A Main Burner with Pilot Bracket 146 15 531 146 15 531 146 15 531 146 15 531 146 15 531 146 15 531 146 15 531 146 15 531 Pilot Burner Nat 146 62 095 146 62 092 146 62 092...

Page 23: ...Taco 007 Circulator CI 001 03 10 1 x 2 Nipple 146 07 044 11 1 Bent Return Nipple 146 07 003 12 Intermittent Pilot Control 146 62 070 Spill Switch 36TX16 6281 340 F 146 60 002 Rollout Switch 146 29 002...

Page 24: ...14683002 Rev 3 November 2004...

Reviews: