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ph: 519-923-9813 | [email protected]| web: www.dundalkleisurecraft.com

Dundalk LeisureCraft

Panoramic Barrel Sauna

Vent Kit Assembly Instructions

(Optional)

In most cases, venting is not required for proper sauna function, however it increases air flow circulation as 

well as ventilation when the sauna is not in use.

Many people prefer not to install vents in pre fabricated saunas. 

Generally, you have access to add a vent to your sauna once assembled if it is deemed necessary.

Vent Kit 

Contents

Stainless Steel 3”x 7” Grill (X2)

Cedar Vent Cover

1 ½” Stainless Steel screws (X13)

Tools Required

Hole saw or drill bit to drill holes

Cordless Drill

Robertson bit

41

* If a Change Room is added to the Panoramic Barrel Sauna then a second vent kit will be sent as well.

Inlet Vent on front wall

Outlet Vent high up close to dome wall

The Location of the vents in a panoramic sauna  will be in the same location whether an electric heater or 

wood burning heater was chosen

Summary of Contents for Panoramic Barrel Sauna

Page 1: ...ructions prior to assembly and use of your sauna Customer agrees not to hold Dundalk LeisureCraft Inc and any of its authorized dealers liable for improper installation maintenance and repair of this...

Page 2: ...andard Page 4 to 12 Standard Bench Installation Standard Page 13 to 17 Signature Bench Installation Option Page 18 to 25 Lounge Bench Installation Option Page 26 to 29 Electric Heater Installation Opt...

Page 3: ...Blocks Refer to the below chart for minimum base requirements It is recommended to build a base larger than required to provide a sitting area for cooling off during your sauna session 3 Sauna Size 76...

Page 4: ...e first bottom stave in the center of the cradles This stave will have convex edges on both sides as in inset 1 Inset 1 Fig 2a Fig 2b 4 Dundalk LeisureCraft Panoramic Barrel Sauna Assembly Instruction...

Page 5: ...aking sure they are flush with the curve of the cradle These supports are temporary to assist in the installation of the acrylic dome and will be removed later in the assembly process Start laying dow...

Page 6: ...amic Barrel Sauna Assembly Instructions ph 519 923 9813 info dundalkleisurecraft com web www dundalkleisurecraft com Inset 2 Using your carpenters level and rubber mallet level up the front wall Insta...

Page 7: ...rovided nails if required Continue installing the staves from the bottom up installing a few staves at a time alternating sides When installing staves tap tightly together while leaving as much of a g...

Page 8: ...e front of the sauna about 2 5cm from the edge of the stave Repeat the process for the back of the sauna ensuring the band is 3 8cm from the end of the stave so it is in the same location as the dome...

Page 9: ...e staves as needed to get the last wall stave and top stave to sit properly together Tap up from the inside of the sauna so you don t break the ends or down by hammering on the band to attain a unifor...

Page 10: ...e spacer in between the two stave halves Screw all pieces back together with 3 76mm screws Reinstall the now wider Top Stave following the sauna assembly instructions In your sauna package you will fi...

Page 11: ...ften and the sauna staves and bands are always better being as tight as possible You will need to follow the following instructions to make the top special stave narrower Making the Top Sauna Stave na...

Page 12: ...the remaining sections to install the various upgrades and options chosen Benches Standard Signature Lounge Heater Saaku Electric Harvia M3 Wood Burning Center outer the door handle small on outside...

Page 13: ...port in the center 13 Dundalk LeisureCraft Panoramic Barrel Sauna Assembly Instructions Locate the flat floor A and bottom support B Secure the bottom support to the bottom of the flat floor using 2 6...

Page 14: ...e dome bench bracket should sit tight to the side of the flat floor Using the pre drilled holes in the bracket screw the dome bench bracket to the sauna on the top and bottom with 2 51mm screws Repeat...

Page 15: ...a bench and then measure the same distance from the outside of the dome bench bracket to position the front bracket Standard Bench Installation Standard ph 519 923 9813 info dundalkleisurecraft com we...

Page 16: ...nstallation Standard ph 519 923 9813 info dundalkleisurecraft com web www dundalkleisurecraft com 16 Dundalk LeisureCraft Panoramic Barrel Sauna Assembly Instructions Do this at the front and back bra...

Page 17: ...screws Attach brace from the seat to the leg with a 2 64mm screw Use a level or carpenters square to make to make sure the porch seat is level Secure the porch seat to the front wall from underneath...

Page 18: ...ort in the center 18 Dundalk LeisureCraft Panoramic Barrel Sauna Assembly Instructions Locate the flat floor A and bottom support B Secure the bottom support to the bottom of the flat floor using 2 6m...

Page 19: ...via M3 Heater option or full length benches on both sides skip this step With the short bench enclosure square to the floor use it as a guide to install the angled bench supports to the barrel wall us...

Page 20: ...es with your Panoramic Barrel Sauna perform this step for both side benches of your sauna Remove the front enclosures and gently place the bench seats on the 2 x 4 51mm x 104mm brackets Ensure that se...

Page 21: ...64mm screws Screw between the slats to ensure screws are less visible If the Harvia M3 wood heater or full length benches on both sides were chosen with your Panoramic Barrel Sauna then you will do t...

Page 22: ...ng 2 64mm screws in the pre drilled pocket holes Repeat on other side Screw the front enclosure and the bench seats together on the front tabs with 2 64mm screws Pre drill these holes first to prevent...

Page 23: ...and brace is also flush with the bottom of the bench Using 2 64mm screws screw the bottom of the bench support into the floor on the front and in either side using the pre drilled pocket holes Screw t...

Page 24: ...n the floor making sure it is level Secure the sauna floor to the sauna staves with 2 64mm screws Screwing between the floor boards will make the screws less visible On a clean flat surface assemble t...

Page 25: ...s level and square to the porch floor Fasten the assembled porch bench to the front wall using 2 64mm screws 5pcs 3 on the seat and 2 on the front wall enclosure Screw the front of the porch seat into...

Page 26: ...flat floor measure the center and place the bottom support in the center 26 Dundalk LeisureCraft Panoramic Barrel Sauna Assembly Instructions Locate the flat floor A and bottom support B Secure the b...

Page 27: ...nd bottom rails Be careful not to screw into any stave joints Place lounge bench on top of bench support Using the pre drilled holes assemble the lounge bench support to the longer front lower bench w...

Page 28: ...n opposite bench Secure to floor and walls ensuring bench is level Ensure bench is flush with bench support and secure with 2 64mm screws in pre drilled holes If sauna is purchased with wood burning h...

Page 29: ...at process for other bench Assemble the 2 pieces for the porch seat together using 2 64mm screws Congratulations on the assembly of your Dundalk Leisurecraft Lounge Bench If the porch option is select...

Page 30: ...ginal sauna heater manual for confirmation Read all instructions carefully ph 519 923 9813 info dundalkleisurecraft com web www dundalkleisurecraft com 30 Dundalk LeisureCraft Panoramic Barrel Sauna A...

Page 31: ...support slat B flush to the wall support C using 2 2 srews Ensure the long support slat is flush with the assembled side piece and secure with 2 2 screws Assemble side piece A highlighted of the heate...

Page 32: ...ectric Heater Installation Option Repeat for the remaining bottom support slat Screw the middle support slat to the assembled side with 2 2 64mm screws at each end ph 519 923 9813 info dundalkleisurec...

Page 33: ...r plate centered between the benches at least 16 41cm from the inside groove of the dome Connect the extension pipes together on top of the heater This is to find the placement for the hole you will s...

Page 34: ...rocating saw to cut out the circle as neat as possible In your preferred method draw a circle 6mm larger than the diameter of the extension pipe Once the extensions are connected close to the roof of...

Page 35: ...f and then connect it to the extension pipe out of the stove If the water tank option was purchased continue on to the next step Attach the first extension piece to the stove adapter on top of the Har...

Page 36: ...noramic Barrel Sauna Assembly Instructions Locate the rubber outer flange With the pipe centered secure the flange pieces to the roof with the provided 1 25mm screws in the 2 slotted grooves Get a hel...

Page 37: ...Assembly Instructions Place the tightening clamp around the rubber flange and tighten up with screwdriver Pull the rubber flange over the seam where the 2 pipes connect Slide the top chimney piece ove...

Page 38: ...dalk LeisureCraft Panoramic Barrel Sauna Assembly Instructions Using a screwdriver or wrench remove the cover plate off the back of the heater Connect the stove handle to the door with the 2 provided...

Page 39: ...com 40 Dundalk LeisureCraft Panoramic Barrel Sauna Assembly Instructions Rinse the rocks with water before placing in the heater Carefully place the rocks loosely so that the air can circulate throug...

Page 40: ...cated saunas Generally you have access to add a vent to your sauna once assembled if it is deemed necessary Vent Kit Contents Stainless Steel 3 x 7 Grill X2 Cedar Vent Cover 1 Stainless Steel screws X...

Page 41: ...the holes using 1 screws 6pcs Fig 2 Fig 2 On the middle stave close to the dome drill the outlet holes in the same manner as the previous step Fig 3 Ensure you are on the inside of the aluminum band...

Page 42: ...ly and should be installed according to the light manufacturers instructions and by a licensed electrician We cannot supply any other electrical components needed to wire up the light Weatherproof Con...

Page 43: ...ox rather than standard octagon box This can be surface mounted flush inside of the sauna with light fixture fitting over the box PRODUCT MAINTENANCE 1 To clean the outside of the fixture use a dry or...

Page 44: ...ces on the end and working towards the middle forming a semi circle Place 2 screws in the pre drilled holes to assist in the assembly of the cove Fasten each cove piece to the next through the pre dri...

Page 45: ...undalkleisurecraft com Dundalk LeisureCraft Cedar Barrel Sauna Assembly Instructions Continue building the cove from the middle until the cove is complete When installed the cove should be centered an...

Page 46: ...ft com 47 Congratulations on the assembly of your new Western Red Cedar Panoramic Barrel Sauna For assistance in the assembly of your Barrel sauna please visit our support page at https www dundalklei...

Page 47: ...lor of your Dundalk Leisurecraft Sauna there are many cedar stains on the market and almost as many opinions as to which is best We encourage you to rely on your own research and referrals Recommended...

Page 48: ...ssible so the wood can dry out These are guidelines only Enjoy your sauna in whichever way you desire Children must be supervised by an adult WARRANTY Dundalk LeisureCraft Inc warrants our saunas agai...

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