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Installation and Operation of Flexible Batch Broiler

16

C.   CLEANING

The exterior stainless steel on your broiler can be kept 

clean with a good non-abrasive stainless steel cleaner, 

many of which are on the market. Moisten a cloth and 

wipe down the broiler while it is COLD. Wiping down a 

broiler while it is hot will cause streaking and otherwise 

unsatisfactory results. Once the broiler is clean it can 

be wiped down with light oil.

To help make your use of this broiler trouble-free and to 

maintain the warranty, the following recommendations 

must be followed:

A.  Do not expose the broiler to prolonged contact with 

detergents, cleansers, bleaches, etc. Shield the IR 

burners and flame sensing rods from all cleaning 

fluids.  Do not spray IR burners with any foreign 

materials.  Chemical cleaners, degreasers, bleaches 

and soap solutions must never be allowed to come 

into contact with the IR burner metal housings or 

ceramic burner tiles as they may damage these 

surfaces and/or cause broiler malfunction and 

will void the warranty.  To prevent damage to the 

ceramic burner tiles, never allow physical contact 

with cleaning tools or other objects that may scratch 

or mar the tile surfaces or cause blockage of the gas 

ports in the tile faces.  Do not spray flame sensing 

rods with any foreign materials.  Chemical cleaners, 

degreasers and soap solutions must never be 

allowed to come into contact with the flame sensing 

rods as they may damage these surfaces or cause 

broiler malfunction and will void the warranty.  If 

required, clean the flame sensing rods only after 

allowing to cool off to room temperature, and using 

a light wiping action with a pre-saturated alcohol pad 

to remove any carbon buildup. 

B.  Never leave the chemical compounds, particularly 

those  containing  chlorine,  on  broiler  parts  over 

night. Chlorine will cause pitting and corrosion.

C.  Never use chemicals in a stronger concentration 

than recommended by the manufacturer.

D.  Use clean water and a soft cloth to wipe cleaning 

residue from surfaces.

E.  Never use ordinary steel wool or scouring pads on 

the surfaces: use non-abrasive broiler de-greasers 

and soft cloths

Carefully following these recommendations will 

help this broiler to give satisfactory services to 

extend its life.

Summary of Contents for FBB-NC-120

Page 1: ...service this equipment This manual is Copyright 2014 Duke Manufacturing Co All rights reserved Reproduction without written permission is prohibited Duke is a registered trademark of the Duke Manufac...

Page 2: ...Canopy Exhaust Hood 12 Maintenance of Ventilation System 12 III OPERATION INSTRUCTIONS 13 A BROILER CONTROLS 13 B COOKING PRODUCT 14 B 1 0 Lighting the Broiler 14 B 2 0 Cook Product 14 B 3 0 Cook Cyc...

Page 3: ...oFF1 on 2 oFF2 25 D 3 4 Exit Program Mode 26 D 4 0 Level 2 Programming 26 D 4 1 F or C Parameter dEg 26 D 4 2 Change the Idle Temperature Sett 26 D 4 3 Additional Factory Parameters 26 D 4 4 Exit Prog...

Page 4: ...ng the local gas supplier FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance Improper installation adjustment alteration s...

Page 5: ...100 000 BTU HR 27 5 29 3 kW 94 000 100 000 BTU HR 27 5 29 3 kW BURNER ORIFICE SIZE BURNER ORIFICE SIZE FRONT INFRARED BURNER 40 2 49mm 52 1 61mm BACK INFRARED BURNER 36 2 70mm 51 1 70mm LOWER BURNER...

Page 6: ...d Operation of Flexible Batch Broiler 6 A 2 0 Broiler Dimensions 39 1 2 100 3 cm 34 3 4 88 4 cm 53 5 8 136 1 cm 20 3 4 52 9 cm 63 5 8 161 7 cm 45 5 8 115 8 cm 55 5 8 141 4 cm 44 111 9 cm 8 1 2 21 6 cm...

Page 7: ...s or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety The installation must conform with...

Page 8: ...esponsibility for delivery in good order when the shipment was accepted However we are prepared to assist you in filing your claim 2 3 5 4 6 7 4 4 5 8 Caution The broiler is very heavy Use adequate he...

Page 9: ...INSTALL WRENCH ALLEN 3 16 175700 18 KIT BROILER SVC PARTS NAT GAS W CONTROLLER W COOK CHAIN OPTIONAL 600310 19 KIT BROILER SVC PARTS PROPANE W CONTROLLER W COOK CHAIN OPTIONAL 600314 ITEM PART NAME PT...

Page 10: ...tments include but are not limited to Adjustments to the gas pressure regulator Broiler height adjustment if required No installation should be considered complete without proper inspection and if nec...

Page 11: ...le materials A minimum clearance of COMBUSTIBLE NON COMBUSTIBLE Discharge End 12 305 12 305 Access Panel End 3 76 3 76 Rear 4 102 4 102 Floor Table 0 0 0 0 F GAS PIPING The standard broiler consumes g...

Page 12: ...tment area of the broiler Standard wiring schematics are also provided with this manual This appliance is equipped with a three prong grounding plug for your protection against shock hazard and should...

Page 13: ...use A BROILER CONTROLS 1 Power Switch Turns the broiler ON or OFF The broiler is self lighting 2 Product Selection Keys Selects the product recipe to run Also functions as number keys 1 8 in programm...

Page 14: ...will display PrE during the pre heat cycle B 2 0 Cook Product DO NOT LOAD IF LIGHT ON Broiler displays rdY and Cook light is not on Place holding pan at discharge Place product in front and back rows...

Page 15: ...all other product LED s will go blank The control will flash AdJ followed by the product identifier The and keys are used to set the fine cooking adjustment The first press of the or key brings up the...

Page 16: ...ll void the warranty To prevent damage to the ceramic burner tiles never allow physical contact with cleaning tools or other objects that may scratch ormarthetilesurfacesorcauseblockageofthegas ports...

Page 17: ...se Sanitize DISCHARGE PAN CAUTION HOT SURFACES WEAR INSULATED GLOVES WHILE CLEANING DISCHARGE HOOD X DISCHARGE GREASE PANS X MAIN GREASE PANS X DISCHARGE END PANEL X DISCHARGE SCRAPER X LOADER TRAY CA...

Page 18: ...th food product must be cleaned and sanitized every 4 hours Loader and Carriage Remove loader from carriage and sanitize food contact areas Caution Hot surface near door Wear insulated gloves Discharg...

Page 19: ...d replace Discharge Pan Slide pan up and out of keyhole slots Clean and replace Engage hooks on pins for reinstallation of chute Grease Pans Remove top V pan and lower collection pan Clean both pans a...

Page 20: ...or With the broiler cool lift and remove the flipper door Clean and set aside 1 2 Lift and slide retaining bolt right 1 2 Lift slightly and remove loader ramp as shown Disengage pin from pivot hole Cl...

Page 21: ...y cleaning Remove burner shield 1 2 Lift rear of burner out of saddle and continue to hold it Orifice Hood Lift flame arrestor up to disengage tabs from slots Tabs are located under the front of the a...

Page 22: ...rature Remove the catalyst guard and set aside for re installation after the catalyst has been cleaned B Handling catalyst Care should be taken so that the catalyst is not dropped or damaged in handli...

Page 23: ...ater a few times and then let it soak for 20 minutes Remove the catalyst and shake out the excess water Drain and clean the basin thoroughly and then repeat previous step Remove the catalyst and rinse...

Page 24: ...ny buildup Clean the white ceramic insulator using the alcohol swab until all residue has been removed Remove the back panel of the broiler and carefully remove the sensor for the lower burner Follow...

Page 25: ...key At this point the control will display PROD and all Product LED s will turn green Select a product key for a product that you wish to change The LED next to the selected product will turn green A...

Page 26: ...Enter the password 3 6 4 5 and press the ENTER key D 4 1 F or C Parameter dEg Changes temperature displayed between Fahrenheit F and Celsius C The and keys are used scroll through the settings D 4 2 C...

Page 27: ...roduct button is depressed immediately after product is loaded into broiler Ensure proper product button is being depressed If broiler is hot attempt to clean burner in place with broiler cleaning too...

Page 28: ...tall Remove lower flame sensor and clean with a soft cloth and isopropyl alcohol Remove upper control compartment panel and clean 2 upper flame sensors with a soft cloth and isopropyl alcohol Clean fl...

Page 29: ...alified service personnel only Service by other than qualified personnel may result in damage to the broiler and or injury to the operator Qualified service personnel are those individuals firms compa...

Page 30: ...HT COOK 175550 14 RELAY SOLID STATE 175870 15 CHAIN DRIVE 175551 16 CONTROLLER 175575 17 GASKET CONTROL BEZEL 175510 18 GASKET BLOWER INLET 175511 19 BLOWER 120V 60HZ W CENTRIFUGAL SWITCH 176185 20 HO...

Page 31: ...75778 46 PRODUCT PAN SHELF 175363 47 DISCHARGE PAN 175358 48 MAIN GREASE PAN LOWER BURNER UPGRADE 176398 49 V GREASE PAN LOWER BURNER UPGRADE 176397 50 SIDE GREASE PAN 175357 51 PIVOT ASH SCRAPER 1751...

Page 32: ...Installation and Operation of Flexible Batch Broiler 32 VI WIRING SCHEMATIC...

Page 33: ...33 Installation and Operation of Flexible Batch Broiler NOTES...

Page 34: ...Installation and Operation of Flexible Batch Broiler 34 NOTES...

Page 35: ...35 Installation and Operation of Flexible Batch Broiler NOTES...

Page 36: ...Installation and Operation of Flexible Batch Broiler 36 Duke Manufacturing Co 2305 N Broadway St Louis MO 63102 Phone 314 231 1130 Toll Free 1 800 735 3853 Fax 314 231 5074 www dukemfg com...

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