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Installation Manual for DualSun PV Modules

 

 

Introduction 

First thank you very much for choosing DualSun PV modules!     

This installation manual covers key electric and mechanical installation information, so please 

understand  such  information  before  installing  DualSun  modules.  In  addition,  this  manual  also 

covers some safety information that you shall get familiar with. All contents in this manual are 

intellectual properties of DualSun which originates from long term of technical exploration and 

experience accumulation of DualSun.   

 

 

This  installation  manual  does  not  entail  any  explicit  or  implicit  quality  warranty  and  does  not 

stipulate on compensation schemes for  losses, module damages or other  costs caused by or 

related to module installation, operation, utilization and maintenance process. If patent rights or 

the third party rights are infringed by use of modules,  DualSun will not take any responsibility. 

DualSun reserves the rights for modifying product manual or installation manual without notice 

in advance.   

 

If  customers  fail  to  install  modules  as  per  requirements  set  forth  in  this  manual,  the  quality 

warranty provided for customers during sales will become invalid. In addition, suggestions in this 

manual are to improve safety of module installation, which are tested and proved by practices. 

Please  provide  this  manual  to  PV  system  users  for  reference  to  and  advise  them  of  safety, 

operation and maintenance requirements and suggestions.   

Laws and regulations 

Mechanical  and  electrical  installation  of  PV  modules  shall  follow  proper  regulations  such  as 

electric  law,  building  law  and  electric  connecting  requirements.  These  regulations  differ  with 

different  installation  sites,  such  as  building  roofing  installation,  vehicle-mounted  application. 

Requirements may also differ with installation system voltage, DC or AC. See specific clauses in 

local authorities.   

General information 

3.1 

Module identification 

Each module is pasted with 3 labels providing information below:   

1. Nameplate: It describes product type, standard rated power, rated current, rated voltage, open 

circuit  voltage,  short  circuit  current  under  testing  conditions,  certification  indicator,  maximum 

system voltage, etc.   

2. Current level label: Divide modules as per their optimal working current and there are values: 

Summary of Contents for 300M-60-0BBP

Page 1: ...tions in this guide and local regulations Installation of modules requires professional skills and knowledge and is to be carried out by qualified personnel Please read this manual carefully before in...

Page 2: ...lection of tilt angles 7 5 Mechanical installation 7 5 1 Regular requirements 7 5 2 Way of installation 8 6 Electric installation 11 6 1 Electric performance 11 6 2 Cables and connecting lines 13 6 3...

Page 3: ...install modules as per requirements set forth in this manual the quality warranty provided for customers during sales will become invalid In addition suggestions in this manual are to improve safety...

Page 4: ...Regular safety DualSun module is considered to be in compliance with IEC61730 only when the module is mounted in the manner specified by the mounting instructions below When the module is installed o...

Page 5: ...cles and isolate modules from the circuit Working is only allowed in dry conditions by means of dry tools Do not operate when modules are wet unless you wear the proper electric shock protection devic...

Page 6: ...oof Please refer to the IEC61730 1 Clause 12 4 a Fire resistant rating of roof covering Class C b Module installation Angle 22 5 4 Installation conditions 4 1 Installation site and working environment...

Page 7: ...print on the glass due to long time of water ponding which may further affect module appearance and performance 5 Mechanical installation 5 1 Regular requirements Make sure that module installation mo...

Page 8: ...allation as described in this manual load for the test load Note on the basis of IEC61215 2016 installation requirements when computing the corresponding maximum design load need to consider the safet...

Page 9: ...odules on the bracket by metal clamp The following clamps or those clamps recognized by module system installer are recommended Width no less than 40mm Thickness no less than 4mm Material aluminum all...

Page 10: ...e modules have been evaluated by TUV according to IEC61215 for a maximum testing loadof below112 78lb ft2 5400Pa 2400pa design load 3600pa 1600pa 1 5 ML Frame Way of Installation 5400pa 2400pa Mountin...

Page 11: ...testing conditions of irradiance of 1000 W m2 cell temperature of 25 and air mass of AM1 5 Under normal conditions a photovoltaic module is likely to experience conditions that produce more current an...

Page 12: ...nd parallel connection circuit diagram The number of modules in series connection in each strand shall be calculated as per requirements The open circuit voltage value under the expected lowest temper...

Page 13: ...is suitable for applications where wiring is exposed to the direct sunlight We require that all wiring and electrical connections comply with the appropriate National Electrical Code When cables are...

Page 14: ...otect modules from lightning and static electricity damage the module frame shall be grounded The grounding device shall be in full contact with inner side of the aluminum alloy and penetrate the fram...

Page 15: ...mounting holes Mounting holes on modules that are not occupied can be used for installing grounding devices 1 Align grounding clamp to the frame mounting hole Use grounding bolt to go through the gro...

Page 16: ...e degree of influence is determined by transparency of wastes Small amounts of dust will affect sunlight strength and evenness but are not dangerous and power will not be reduced remarkably in general...

Page 17: ...d to carry out a preventive inspection once every 6 month 1 Check connector sealing and cable connection solidness 2 Check whether sealant of the terminal box is cracking with gap Module DualSun 300M...

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