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Installation Manual for DualSun PV Modules

 

 

Do not install modules in places with possible inflammable gases.   

Modules can not be used in environments with too much hails, snows, flue gas, air pollution and 

soot  or  in  places  with  strong  corrosive  substances  such  as  salt,  salt  mist,  saline,  active  chemical 

steam, acid rain, or other substances corroding modules, affecting module safety or performance.   

Please take protective measures to ensure reliable and safe installation of modules in severe 

environments such as heavy snow, cold and strong wind or islands close to water and salt mist or 

deserts.   

4.2 

Selection of tilt angles 

Tilt  angle  of  modules:  Included  angle  between  module  surface  and  horizontal  surface;  the 

module will obtain the maximum power output in direct facing of sunlight.   

Modules are preferred to be south-facing in the north hemisphere and north-facing in the south 

hemisphere.   

A  specific  installation  angle  shall  be  determined  according  to  installation  guide  for  standard 

modules or suggestions from PV module installer.   

DualSun suggests that module installation tilt angle be no less than 10° so module surface dust 

can  be  washed  away  easily  by  rainfall  and  times  of  cleaning  can  be  reduced.  And  it  is  easy  for 

ponding to flow away and avoid water print on the glass due to long time of water ponding which 

may further affect module appearance and performance. 

 

Mechanical installation 

5.1 

Regular requirements 

Make  sure  that  module  installation  mode  and  bracket  system  are  solid  enough  to  bear  the 

expected  load,  which  is  requisite  assurance  that  the  bracket  installer  must  provide.  Installation 

bracket  system  shall  be  tested  and  inspected  by  the  third  party  testing  institution  with  static 

mechanical analysis capacity in accordance with local national or international standards. 

Module bracket shall be made from durable, corrosion resistant, ultraviolet proof materials.   

Modules shall be fixed on the bracket solidly.   

Use higher brackets in places with heavy snow accumulation so the lowest point of modules will 

not be covered by snow for a long time. In addition, make the  lowest point  high enough so as to 

avoid sheltering of vegetation and woods or damage of flying sands and stones.   

If modules are installed on brackets parallel to the roof or wall, the minimum gap between the 

module frame and the roof/wall shall be 10cm for air ventilation so as to prevent module line damage.   

Do not make holes on glass or frame of modules.   

Make sure the building is suitable for installation before installing modules on roof. Moreover, 

seal permeable parts properly to prevent leakage.   

The module frame has thermal expansion and cold contraction so the frame interval between 

two adjoining modules shall be less than 10mm.   

Summary of Contents for 300M-60-0BBP

Page 1: ...tions in this guide and local regulations Installation of modules requires professional skills and knowledge and is to be carried out by qualified personnel Please read this manual carefully before in...

Page 2: ...lection of tilt angles 7 5 Mechanical installation 7 5 1 Regular requirements 7 5 2 Way of installation 8 6 Electric installation 11 6 1 Electric performance 11 6 2 Cables and connecting lines 13 6 3...

Page 3: ...install modules as per requirements set forth in this manual the quality warranty provided for customers during sales will become invalid In addition suggestions in this manual are to improve safety...

Page 4: ...Regular safety DualSun module is considered to be in compliance with IEC61730 only when the module is mounted in the manner specified by the mounting instructions below When the module is installed o...

Page 5: ...cles and isolate modules from the circuit Working is only allowed in dry conditions by means of dry tools Do not operate when modules are wet unless you wear the proper electric shock protection devic...

Page 6: ...oof Please refer to the IEC61730 1 Clause 12 4 a Fire resistant rating of roof covering Class C b Module installation Angle 22 5 4 Installation conditions 4 1 Installation site and working environment...

Page 7: ...print on the glass due to long time of water ponding which may further affect module appearance and performance 5 Mechanical installation 5 1 Regular requirements Make sure that module installation mo...

Page 8: ...allation as described in this manual load for the test load Note on the basis of IEC61215 2016 installation requirements when computing the corresponding maximum design load need to consider the safet...

Page 9: ...odules on the bracket by metal clamp The following clamps or those clamps recognized by module system installer are recommended Width no less than 40mm Thickness no less than 4mm Material aluminum all...

Page 10: ...e modules have been evaluated by TUV according to IEC61215 for a maximum testing loadof below112 78lb ft2 5400Pa 2400pa design load 3600pa 1600pa 1 5 ML Frame Way of Installation 5400pa 2400pa Mountin...

Page 11: ...testing conditions of irradiance of 1000 W m2 cell temperature of 25 and air mass of AM1 5 Under normal conditions a photovoltaic module is likely to experience conditions that produce more current an...

Page 12: ...nd parallel connection circuit diagram The number of modules in series connection in each strand shall be calculated as per requirements The open circuit voltage value under the expected lowest temper...

Page 13: ...is suitable for applications where wiring is exposed to the direct sunlight We require that all wiring and electrical connections comply with the appropriate National Electrical Code When cables are...

Page 14: ...otect modules from lightning and static electricity damage the module frame shall be grounded The grounding device shall be in full contact with inner side of the aluminum alloy and penetrate the fram...

Page 15: ...mounting holes Mounting holes on modules that are not occupied can be used for installing grounding devices 1 Align grounding clamp to the frame mounting hole Use grounding bolt to go through the gro...

Page 16: ...e degree of influence is determined by transparency of wastes Small amounts of dust will affect sunlight strength and evenness but are not dangerous and power will not be reduced remarkably in general...

Page 17: ...d to carry out a preventive inspection once every 6 month 1 Check connector sealing and cable connection solidness 2 Check whether sealant of the terminal box is cracking with gap Module DualSun 300M...

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