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Installation Manual for DualSun PV Modules

 

 

Make  sure  that  back  plate  of  modules  will  not  contact  bracket  into  the  module  or  building 

structures, especially when the module surface is imposed by pressure.   

DualSun Modules have been certified for a maximum design static load on the back of the 

Modules of up to33.4 lb/ft

2

 (i.e. wind load) and a maximum design static load on the front of the 

Modules of up to33.4 lb/ft (i.e. wind and snow load), depending on the clamp mounting (please 

refer to follow installing data for this information). And this is printed on the label of modules.   

Maximum  static  load  of the  PV module  by: front  5400pa  and  back  2400pa,  it  depends  on the 

components of the installation type (please refer to the following installation), as described in this 

manual load for the test load. Note: on the basis of IEC61215 - 2016 installation requirements, when 

computing the corresponding maximum design load, need to consider the safety factor of 1.5 times. 

Module installation methods cannot lead to electrochemical corrosion between module aluminum 

frame and different metals.     

      Modules can be installed horizontally or vertically.   

5.2 

Way of installation 

Module and bracket system  connection can be realized by mounting holes, clamps or embedded 

systems. Installation  shall follow the demonstration and suggestions below. If installation mode is 

different, please consult DualSun and obtain approval. Otherwise, modules may be damaged and 

quality warranty will become invalid.   

5.2.1 

Install modules by mounting holes   

Make use of bolts to fix modules on the bracket through mounting holes on the back frame. See 

details in Figure 2.   

 

Bolt   

Washer   

PV module   

Washer,   
Spring washer   
Nut 
 

Summary of Contents for 300M-60-0BBP

Page 1: ...tions in this guide and local regulations Installation of modules requires professional skills and knowledge and is to be carried out by qualified personnel Please read this manual carefully before in...

Page 2: ...lection of tilt angles 7 5 Mechanical installation 7 5 1 Regular requirements 7 5 2 Way of installation 8 6 Electric installation 11 6 1 Electric performance 11 6 2 Cables and connecting lines 13 6 3...

Page 3: ...install modules as per requirements set forth in this manual the quality warranty provided for customers during sales will become invalid In addition suggestions in this manual are to improve safety...

Page 4: ...Regular safety DualSun module is considered to be in compliance with IEC61730 only when the module is mounted in the manner specified by the mounting instructions below When the module is installed o...

Page 5: ...cles and isolate modules from the circuit Working is only allowed in dry conditions by means of dry tools Do not operate when modules are wet unless you wear the proper electric shock protection devic...

Page 6: ...oof Please refer to the IEC61730 1 Clause 12 4 a Fire resistant rating of roof covering Class C b Module installation Angle 22 5 4 Installation conditions 4 1 Installation site and working environment...

Page 7: ...print on the glass due to long time of water ponding which may further affect module appearance and performance 5 Mechanical installation 5 1 Regular requirements Make sure that module installation mo...

Page 8: ...allation as described in this manual load for the test load Note on the basis of IEC61215 2016 installation requirements when computing the corresponding maximum design load need to consider the safet...

Page 9: ...odules on the bracket by metal clamp The following clamps or those clamps recognized by module system installer are recommended Width no less than 40mm Thickness no less than 4mm Material aluminum all...

Page 10: ...e modules have been evaluated by TUV according to IEC61215 for a maximum testing loadof below112 78lb ft2 5400Pa 2400pa design load 3600pa 1600pa 1 5 ML Frame Way of Installation 5400pa 2400pa Mountin...

Page 11: ...testing conditions of irradiance of 1000 W m2 cell temperature of 25 and air mass of AM1 5 Under normal conditions a photovoltaic module is likely to experience conditions that produce more current an...

Page 12: ...nd parallel connection circuit diagram The number of modules in series connection in each strand shall be calculated as per requirements The open circuit voltage value under the expected lowest temper...

Page 13: ...is suitable for applications where wiring is exposed to the direct sunlight We require that all wiring and electrical connections comply with the appropriate National Electrical Code When cables are...

Page 14: ...otect modules from lightning and static electricity damage the module frame shall be grounded The grounding device shall be in full contact with inner side of the aluminum alloy and penetrate the fram...

Page 15: ...mounting holes Mounting holes on modules that are not occupied can be used for installing grounding devices 1 Align grounding clamp to the frame mounting hole Use grounding bolt to go through the gro...

Page 16: ...e degree of influence is determined by transparency of wastes Small amounts of dust will affect sunlight strength and evenness but are not dangerous and power will not be reduced remarkably in general...

Page 17: ...d to carry out a preventive inspection once every 6 month 1 Check connector sealing and cable connection solidness 2 Check whether sealant of the terminal box is cracking with gap Module DualSun 300M...

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