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5.1.2  MINIMUM AND MAXIMUM GREASE LEVEL INDICATORS 

The standard grease pumps have two level types: 

 

Minimum laser level (for 10 and 30 Kg reservoir); 

 

Max visible level (floating). 

 

5.1.3  Minimum laser level 

The minimum level is realised by a laser probe. When the lubricant reaches minimum level, the laser probe signals the lack of 

lubricant. The probe has two outputs, the first NO and the second NC when lubricant is present. When the minimum level is 

reached, the probe signals that the lubricant is low.  

The minimum level contact is indicated by a light signal on the electric panel.  In addition the panel  controls any automatic 

reservoir filling pump command. 

 

5.1.4  Max visible level (floating) 

The phase that the lubricant is loaded in the tank is realised by the operator, who uses a pump.  

Once the maximum lubricant level is reached, a rod is activated that indicates that the tank is full. 

 

 5.1.5  MINIMUM AND MAXIMUM OIL LEVEL INDICATORS 

The standard oil pumps have two level types: 

 

Minimum and maximum level with a float; 

 

Max visible level (floating). 

 

5.1.6 Minimum and maximum level with a float 

A rod probe with a dual float mounted on the pump cover makes it possible to read the minimum oil level (reserve) and the 

maximum level (which makes it possible to stop automatic tank filling). 

The minimum level contact is indicated by a luminous signal on the electric panel, it also controls any automatic tank filling 

pump command. 

 

5.1.7  SPATULA FOR GREASE AND OIL (STANDARD VERSION) 

Two tanks have been foreseen with capacities of 10 and 30 kg. (22 – 66.1 Lb) two for oil and two for grease. 

The tanks are supplied standard with a spatula and a scraper, which must not be disassembled during their assembly or 

replacement. Under the spatula, there is a standard electrogalvanised steel mesh with 0.5 mm holes (0.02 in.). The pump is 

protected from possible foreign bodies that could be inadvertently present while the tank is being loaded. 

 

5.2. OPTIONAL PUMP COMPONENTS

 

 

5.2.1

 

Interchangeable electromagnetic change-over 

An electromagnetically controlled inverter is available for dual line operation. The inverter can be replaced in the case of 

damage without having to disconnect the two line pipes (interchangeable version). This reduces the maintenance time and the 

time the plant is stopped. 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 
 
 
 

The main change-over

 

parts are: 

 

a casing with a central lapped hole that makes it possible 

to make a dry seal connection with the inversion piston, 

which is facilitated by a balancing system; 

 

a ground piston with a dual coupling surface, with grooves 

that improve lubrication and the seal at high pressures; 

 

sealing gaskets that can support high pressure levels, by 

means of a pressurised chamber, optimising the inverter 

function; 

 

Two control electro-magnets  

 

Advantages: 

 

easy to assemble and disassemble without disconnecting 

the line tubes 

 

Minimum time the plant is stopped. 

 

Summary of Contents for 2487000

Page 1: ...URES 5 MACHINE COMPONENTS 6 UNPACKING AND INSTALLATION 7 INSTRUCTIONS FOR USE 8 PROBLEMS AND SOLUTIONS 9 MAINTENANCE PROCEDURES 10 DISPOSAL 11 ORDER INFORMATION 12 DIMENSIONS 13 HANDLING AND TRANSPORT...

Page 2: ...by selecting from a set of components that are perfectly compatible with each other and easily assembled it is possible to vary the pressure the quantity of the delivered lubricant the type of lubrica...

Page 3: ...50 60Hz 1340 rpm 440 480Y 255 280 60Hz 1610 rpm 110 V 50 Hz 1370 rpm 230 V 50 Hz 1370 rpm 24 V CC 2800 rpm 1 Rated motor power 0 18 Kw Motor degree of protection IP 55 Minimum and maximum level Laser...

Page 4: ...oil pump with hydraulic change over Dual line 0 380 BAR Hydraulic diagram for standard pump with single grease outlet Min laser level NO o NC Max visible level G BSP Lubricant loading Min laser level...

Page 5: ...AR 0 18 kw 4p Invertitore elettropneumatico Electropneumatic switch G BSP Caricamento lubrificante Lubricant loading Minimo livello laser Min laser level NO o NC Hydraulic diagram for grease pump with...

Page 6: ...d seal This solution guarantees optimal system sealing at high operating pressures max pressure of 380 bar The pumping elements are mounted on the pump casing without the need to disconnect the line p...

Page 7: ...y a luminous signal on the electric panel it also controls any automatic tank filling pump command 5 1 7 SPATULA FOR GREASE AND OIL STANDARD VERSION Two tanks have been foreseen with capacities of 10...

Page 8: ...pressures the inversion phase is facilitated by a balancing system sealing gaskets that can support high pressure levels by means of a pressurised chamber optimising the inverter function Two single a...

Page 9: ...equal to prospective fault current at installation point It is prohibited to use the pump if submersed in fluids or in a particularly aggressive or explosive inflammable environment if not previously...

Page 10: ...ally 2 immerse the sensor in the lubricant down to half of its length 3 remove the sensor from the lubricant until it skims the surface of the lubricant 4 at this point there can be two possible types...

Page 11: ...elow the table with the calibration parameters of ultrasound probe for 10 and 30 kg reservoirs 8 PROBLEMS AND SOLUTIONS Figure 6 LASER PROBE CALIBRATION 10 kg Reservoir 30 kg Reservoir Pos Level Outpu...

Page 12: ...ree motor phases See above Disconnect the pump delivery pipe and bleed the lubricant until the air bubbles have been eliminated The pump does not pressurise There may be dirt on the pumping element ch...

Page 13: ...ts but contact the DROPSA S p A technical office 10 DISPOSAL During machine maintenance or if it is demolished do not dispose of the polluting parts in an improper manner Refer to the local regulation...

Page 14: ...DARD OIL VERSION With Floating Reed 0295151 For 10 Kg 0295150 For 30 Kg Variants Min max laser level Kit 24V cc Out 4 20mA 2 NO 4 thresholds 0295130 2 Pump Ultrasound Level Kit 10 Kg 0295140 3 Pump Ul...

Page 15: ...tion Variant Code Motors 3 Ph 0 18 Kw 230 400Y 50Hz 1350 rpm 277 480Y 60Hz 1620 rpm 0297002 UL CSA 3 Ph 0 18 Kw 330 575Y 60Hz 1690 rpm 3301574 UL CSA 3 Ph 0 18 Kw 208 360Y 60Hz 1610 rpm 230 400Y 60Hz...

Page 16: ...16 12 DIMENSIONS 10 Kg 30 Kg A 344 5 533 5 B 803 994 C 688 879 D 577 768 Z 275 325 X 265 265 Y 175 175...

Page 17: ...and making sure that no one can reconnect it during the operation All the installed equipment electric and electronic tanks and basic structures must be connected to the ground line Inflammability The...

Page 18: ...Compliance with the essential safety requirements Machine Directive EC 06 42 The risks that were not completely eliminated but considered acceptable are specified below Electrocution this can only occ...

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