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21

11.  TROUBLESHOOTING & MAINTENANCE

Machine will not 
start.

1. Fuse blown or circuit breaker 

tripped.

2. Cable damaged.

1. Replace fuse or reset circuit 

breaker.

2. Have cable replaced by 

authorised service agent.

Problem

Probable Cause

Remedy

Machine 
vibrates.

Accessory not 
turning in 
flexible drive 
shaft.

1. Wheel out of balance.

2. Wheel loose.

1. Flexible drive shaft, not correctly 

fitted to the machine.

2. Collet loose.

1. Check and re-fit connection, as 

described in section 9.6 on pg.16.

2. Check collet size is correct to the 

size of the mandrel and 
re-tighten.

1. Dress wheels.

2. Stop machine immediately. 

Tighten wheel.

3. Replace wheel

.

11.1 TROUBLESHOOTING

Warning:

 For your own safety, turn the switch off and remove the plug from the power 

supply socket before carrying out any maintenance or troubleshooting.

11.2 MAINTENANCE

Regular inspection and cleaning reduces the necessity for maintenance operations and will 
keep your tool in good working condition.

–  The motor must be correctly ventilated during tool operation. For this reason avoid 

blocking the air inlets with hands. After use disconnect the tool from the power supply 
and vacuum the ventilation slots.

–  If the replacement of the supply cord is necessary, this has to be done by the 

manufacturer or his agent in order to avoid a safety hazard.

Wheel dressing

New grinding wheels are often out of true and over time can become grooved, misshapen or 
glazed. Use of a grinding wheel dresser will re-cut the surface of the wheel, providing a true, 
sharp cutting surface. A Grinding wheel dresser (stock No.30479 can be obtained from your 
local Draper stockist). 

† 

Replacement abrasive wheels and other accessories can be obtained from your local Draper 

stockist

Summary of Contents for 27628

Page 1: ...s been designed and contains all the necessary information to ensure its correct and safe use By following all the general safety instructions contained in this manual it will ensure both product and...

Page 2: ...UNDERSTANDING THIS MANUALS SAFETY CONTENT WARNING Information that draws attention to the risk of injury or death CAUTION Information that draws attention to the risk of damage to the product or surr...

Page 3: ...KNOW YOUR ACCESSORIES 12 9 ASSEMBLY 9 1 SPARK DEFLECTORS EYESHIELDS 15 9 2 TOOL RESTS 15 9 3 BENCH MOUNTING YOUR GRINDER 15 9 4 FITTING REPLACING THE GRINDING POLISHING WHEELS 16 9 5 FITTING THE FLEXI...

Page 4: ...chase except where tools are hired out when the guarantee period is 90 days from the date of purchase This guarantee does not apply to normal wear and tear nor does it cover any damage caused by misus...

Page 5: ...hing 75 20mm 10mm bore fibrous Wheel dimensions Max diameter 75mm Max thickness 20mm Bore diameter 10mm Flexible shaft Length 1 1M Collet sizes 2 0 2 4 3 2mm Shaft bit 1 8 Sound power level 85dB A Sou...

Page 6: ...way locked up and from children Do not overload or misuse the tool All tools are designed for a purpose and are limited to what they are capable of doing Do not attempt to use a power tool or adapt it...

Page 7: ...of handling the current amps drawn by the machine in use Fully extend the lead regardless of the distance between the power supply and the tool Excess current amps and a coiled extension lead will bo...

Page 8: ...such a manner that they are not subjected to mechanical damaged and harmful environmental influences c Selection of the abrasive product Information on the label or the abrasive product as well as re...

Page 9: ...be ensured that the abrasive product has stopped 5 4 CONNECTION TO THE POWER SUPPLY Caution Risk of electric shock Do not open Make sure the power supply information on the machine s rating plate are...

Page 10: ...10 6 TECHNICAL DESCRIPTION Power On Off switch On Off variable speed dial Adjustable tool rest Spark deflector Eyeshield Abrasive wheel Polishing wheel Wheel guard Flexible shaft 6 1 IDENTIFICATION...

Page 11: ...tained at least during the guarantee period in case the machine needs to be returned for repair Warning Some of the packaging materials used may be harmful to children Do not leave any of these materi...

Page 12: ...al grinding stone pink 120 grit 1 Long cylindrical grinding stone green 120 grit 1 HSS Cutting Burrs Key Description Qty Grinding Stones Key Description Qty HSS cutting burr ball 1 HSS cutting burr po...

Page 13: ...ndrical grinding stone white 80 grit 1 Spherical grinding stone white 80 grit 1 8 ACCESSORY KIT Large sanding drum 120grit 4 Small sanding drum 120grit 4 Large sanding drum mandrel 1 Small sanding dru...

Page 14: ...ng compound 1 Sharpening stone 1 Sanding and Cutting Discs Key Description Qty Miscellaneous Key Description Qty Large sanding discs 120grit 36 Small sanding discs 120grit 25 Fibreglass cutting discs...

Page 15: ...nch grinder with the eyeshields cracked missing or incorrectly positioned The eyeshield must remain between the user and abrasive wheel 9 2 TOOL RESTS FIG 2 Fit both tool rests to the brackets located...

Page 16: ...it it to the grinder Replace the flange and locking nut securely Do not overtighten to avoid damage to the wheel Re assemble the guard fully prior to carrying out testing Each time after mounting the...

Page 17: ...the flexible drive shaft When the key is correctly slotted in place the driveshaft is locked enabling the chuck cover to be removed Use the spanner provided to unscrew the chuck cover Insert a correct...

Page 18: ...it centrally onto the mandrel The thread of the mandrel will securely bind into the fibrous body of the disc FIG 10 9 7 FITTING A SANDING DRUM ACCESSORY FIG 8 Following the steps outlined above in sec...

Page 19: ...t to correct angle Present the workpiece smoothly on to the grinding wheel face with a light and even pressure without causing the wheel to slow Best results are achieved if the grinder is allowed to...

Page 20: ...olish across marks or scratches and not along them Before polishing remove any lacquered surfaces from the workpiece with paint remover Don t mix different polishing compounds on the same wheel A slig...

Page 21: ...e carrying out any maintenance or troubleshooting 11 2 MAINTENANCE Regular inspection and cleaning reduces the necessity for maintenance operations and will keep your tool in good working condition Th...

Page 22: ...22 12 OPTIONAL ACCESSORIES 30479 AG100 150mm Grinding wheel dresser Stock No Part No Description 12 1 OPTIONAL ACCESSORIES The following accessories are available from your local Draper stockist...

Page 23: ...power tools with domestic waste Do not incinerate Do not abandon in the environment Do not dispose of WEEE as unsorted municipal waste Waste Electrical Electronic Equipment 14 EXPLANATION OF SYMBOLS...

Page 24: ...U K Helpline 023 8049 4344 Sales Desk 023 8049 4333 General Enquiries 023 8026 6355 Service Warranty Repair Agent For aftersales servicing or warranty repairs please contact the Draper Tools Helpline...

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