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5.  HEALTH & SAFETY INFORMATION

8

–  Never use the tool without a guard.

–  Do not use separate reducing bushings or adapters to adapt large hole abrasive wheels.

–  For tools intended to be fitted with threaded hole wheel, ensure that the thread in the 

wheel is long enough to accept the spindle length.

–  Check that the work piece is properly supported.

–  Ensure that sparks resulting from use do not create a hazard e.g. do not hit persons, to 

ignite flammable substances.

–  Ensure that ventilation openings are kept clear when working in dusty conditions. If it 

should become necessary to clear dust, first disconnect the tool from the mains supply 
(use non metallic objects) and avoid damaging internal parts.

–  Always use eye and ear protection.

–  Personal protective equipment such as dust mask, gloves, helmet and apron should be 

worn.

–  The wheel continues to rotate after the tool is switched off.

5.3 SAFETY RECOMMENDATIONS FOR THE CORRECT USE OF

ABRASIVE PRODUCTS

a).  General. Bonded abrasive products are breakable and shall therefore be handled with 

utmost care. The use of damaged or improperly mounted or used abrasive products is 
dangerous and can cause serious injuries.

b). Delivery, handling and storage. Abrasive products shall be handled and transported with 

care. Abrasive products shall be stored in such a manner that they are not subjected to 
mechanical damaged and harmful environmental influences.

c).  Selection of the abrasive product. Information on the label or the abrasive product as well 

as restrictions of use, safety indications or any other instructions shall be followed. In case 
of doubt concerning the selection of abrasive products, the user shall request information 
from the manufacturer or supplier.

d). Visual inspection and ring test. Abrasive products shall be subjected to a visual inspection 

as received before mounting. In addition, a ring test shall be executed for vitrified wheels 
with D>80mm. Damaged abrasive products shall be destroyed.

e).  Mounting before starting and information for grinding. The mounting of abrasive 

products shall be carried out according to the instructions provided by both the wheel 
and the machine manufacturer. Mounting of abrasive products shall be carried out by a 
qualified trained person. Each time after mounting, the wheel shall be test run for a 
reasonable time - the specified maximum operating speed of the wheel shall not be 
exceeded.

f).  Further information. The following instructions shall be observed, supplementary to the 

information contained in the instruction for use of the grinding machine:

–  Observance of the user’s information from the grinding machine manufacturer.

–  Safety devices shall be mounted to the machine and shall be secured.

–  No grinding operations without protection by safety devices (use guard when    

 grinding).

Summary of Contents for 27628

Page 1: ...s been designed and contains all the necessary information to ensure its correct and safe use By following all the general safety instructions contained in this manual it will ensure both product and...

Page 2: ...UNDERSTANDING THIS MANUALS SAFETY CONTENT WARNING Information that draws attention to the risk of injury or death CAUTION Information that draws attention to the risk of damage to the product or surr...

Page 3: ...KNOW YOUR ACCESSORIES 12 9 ASSEMBLY 9 1 SPARK DEFLECTORS EYESHIELDS 15 9 2 TOOL RESTS 15 9 3 BENCH MOUNTING YOUR GRINDER 15 9 4 FITTING REPLACING THE GRINDING POLISHING WHEELS 16 9 5 FITTING THE FLEXI...

Page 4: ...chase except where tools are hired out when the guarantee period is 90 days from the date of purchase This guarantee does not apply to normal wear and tear nor does it cover any damage caused by misus...

Page 5: ...hing 75 20mm 10mm bore fibrous Wheel dimensions Max diameter 75mm Max thickness 20mm Bore diameter 10mm Flexible shaft Length 1 1M Collet sizes 2 0 2 4 3 2mm Shaft bit 1 8 Sound power level 85dB A Sou...

Page 6: ...way locked up and from children Do not overload or misuse the tool All tools are designed for a purpose and are limited to what they are capable of doing Do not attempt to use a power tool or adapt it...

Page 7: ...of handling the current amps drawn by the machine in use Fully extend the lead regardless of the distance between the power supply and the tool Excess current amps and a coiled extension lead will bo...

Page 8: ...such a manner that they are not subjected to mechanical damaged and harmful environmental influences c Selection of the abrasive product Information on the label or the abrasive product as well as re...

Page 9: ...be ensured that the abrasive product has stopped 5 4 CONNECTION TO THE POWER SUPPLY Caution Risk of electric shock Do not open Make sure the power supply information on the machine s rating plate are...

Page 10: ...10 6 TECHNICAL DESCRIPTION Power On Off switch On Off variable speed dial Adjustable tool rest Spark deflector Eyeshield Abrasive wheel Polishing wheel Wheel guard Flexible shaft 6 1 IDENTIFICATION...

Page 11: ...tained at least during the guarantee period in case the machine needs to be returned for repair Warning Some of the packaging materials used may be harmful to children Do not leave any of these materi...

Page 12: ...al grinding stone pink 120 grit 1 Long cylindrical grinding stone green 120 grit 1 HSS Cutting Burrs Key Description Qty Grinding Stones Key Description Qty HSS cutting burr ball 1 HSS cutting burr po...

Page 13: ...ndrical grinding stone white 80 grit 1 Spherical grinding stone white 80 grit 1 8 ACCESSORY KIT Large sanding drum 120grit 4 Small sanding drum 120grit 4 Large sanding drum mandrel 1 Small sanding dru...

Page 14: ...ng compound 1 Sharpening stone 1 Sanding and Cutting Discs Key Description Qty Miscellaneous Key Description Qty Large sanding discs 120grit 36 Small sanding discs 120grit 25 Fibreglass cutting discs...

Page 15: ...nch grinder with the eyeshields cracked missing or incorrectly positioned The eyeshield must remain between the user and abrasive wheel 9 2 TOOL RESTS FIG 2 Fit both tool rests to the brackets located...

Page 16: ...it it to the grinder Replace the flange and locking nut securely Do not overtighten to avoid damage to the wheel Re assemble the guard fully prior to carrying out testing Each time after mounting the...

Page 17: ...the flexible drive shaft When the key is correctly slotted in place the driveshaft is locked enabling the chuck cover to be removed Use the spanner provided to unscrew the chuck cover Insert a correct...

Page 18: ...it centrally onto the mandrel The thread of the mandrel will securely bind into the fibrous body of the disc FIG 10 9 7 FITTING A SANDING DRUM ACCESSORY FIG 8 Following the steps outlined above in sec...

Page 19: ...t to correct angle Present the workpiece smoothly on to the grinding wheel face with a light and even pressure without causing the wheel to slow Best results are achieved if the grinder is allowed to...

Page 20: ...olish across marks or scratches and not along them Before polishing remove any lacquered surfaces from the workpiece with paint remover Don t mix different polishing compounds on the same wheel A slig...

Page 21: ...e carrying out any maintenance or troubleshooting 11 2 MAINTENANCE Regular inspection and cleaning reduces the necessity for maintenance operations and will keep your tool in good working condition Th...

Page 22: ...22 12 OPTIONAL ACCESSORIES 30479 AG100 150mm Grinding wheel dresser Stock No Part No Description 12 1 OPTIONAL ACCESSORIES The following accessories are available from your local Draper stockist...

Page 23: ...power tools with domestic waste Do not incinerate Do not abandon in the environment Do not dispose of WEEE as unsorted municipal waste Waste Electrical Electronic Equipment 14 EXPLANATION OF SYMBOLS...

Page 24: ...U K Helpline 023 8049 4344 Sales Desk 023 8049 4333 General Enquiries 023 8026 6355 Service Warranty Repair Agent For aftersales servicing or warranty repairs please contact the Draper Tools Helpline...

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