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INSTALLATION/INSTRUCTION MANUAL

Summary of Contents for XQ-0075T-2

Page 1: ...XQ Drive Premium V F D INSTALLATION INSTRUCTION MANUAL...

Page 2: ......

Page 3: ...oring instructions will cause harm or damage The seriousness of which is indicated by the following symbols Variable frequency drive Preventive Maintenance Dust on an electronic device can cause malfu...

Page 4: ...shock Do not use the cable when its insulating tube is damaged Otherwise you may get an electric shock Do not subject the cables to scratches excessive stress heavy loads or pinching Otherwise you may...

Page 5: ...d condition Use the wire that meets the standard in a recommended length Grounding class3 for 200V class Grounding class special 3 for 400V class are required for drives B Wiring A professional instal...

Page 6: ...Be sure not to approach the machine when retry function is selected The machine may start working suddenly Stop key on the keypad should be set to be in use For safety additional emergency stop circui...

Page 7: ...g 20 4 3 4 Specifications of Recommended Wires and Terminal Screw 21 4 4 Control Circuit Wiring 21 4 4 1 Arrangement of Control Terminal Block 22 4 4 2 Functions of Control Terminal Block 23 4 4 3 Cau...

Page 8: ...Icon 26 5 1 3 Integrated pump Status Information Screen 27 5 2 Function Setup 27 5 2 1 Basic Function Setup 28 5 2 2 Expansion Function Setup CONTENTS Chapter 6 Function Table Description 31 6 1 Pump...

Page 9: ...00kW unit VFD Type 0075 0 75kW 1HP 0150 1 5kW 2HP 2 200 240V 4 380 440V 0220 2 2kW 3HP 0400 4kW 5 5HP 0550 5 5kW 7 5HP 0750 7 5kW 10HP 1100 11kW 15HP 1500 15kW 20HP 1850 18 5kW 25HP 2200 22kW 30HP 1...

Page 10: ...a CE The electronics waste and recycling is subject to the provisions of national and local In many countries they prohibit throwing out electronic equipments and have ban throwing away etronic equip...

Page 11: ...lution degree 2 Model XQ _____T 4 Standard Motor kW Standard Motor HP Output Capacity kVA Rated Output Current A Output Voltage V Output Frequency Hz Rated Input Voltage V Input Frequency Hz Protectio...

Page 12: ...es of each specified Parts 3 1 1 Product appearance 3 1 1 Product appearance without the front lid cover LCD DISPLAY CONTROL KEY Power line connection Motor line connection Cooling Fan Terminal zone c...

Page 13: ...hapter 3 External Dimension 3 2 FRAME 1 0 75 2 2kW XQ 0075T 2 XQ 0150T 2 XQ 0220T 2 XQ 0075T 4 XQ 0150T 4 XQ 0220T 4 13 185 279 Unit mm Weight 6 7kg 266 6 5 6 5 4 5 HOLES 259 66 164 29 254 6 6 266 185...

Page 14: ...Unit mm Chapter 3 External Dimension 3 3 FRAME 2 4 5 5kW XQ 0400T 2 XQ 0550T 2 XQ 0400T 4 XQ 0550T 4 14 304 111 164 29 279 185 266 6 5 6 5 254 6 6 266 185 4 5 HOLES Weight 8 2kg...

Page 15: ...3 4 FRAME 3 7 5 11kW XQ 0750T 2 XQ 1100T 2 XQ 0750T 4 XQ 1100T 4 Chapter 3 External Dimension 384 67 250 67 279 266 6 5 6 5 254 6 6 190 190 266 4 5 HOLES 15 Unit mm Weight 11 3kg...

Page 16: ...FRAME 4 15 22kW XQ 1500T 2 XQ 1850T 2 XQ 2200T 2 XQ 1500T 4 XQ 1850T 4 XQ 2200T 4 4 5 HOLES 470 119 232 119 304 291 6 5 6 5 280 5 5 5 5 200 291 200 16 Unit mm Weight 15 8kg Chapter 3 External Dimensi...

Page 17: ...res should not exceed the following allowable temperature When the inverter is installed inside the panel panel temperature must not exceed the following allowable temperature In other word the ambien...

Page 18: ...RUN RUN RUN EMST GND AO1 AO2 GND P RST 24V EMST AC250V DC30V 5A 485H GND 485L RS 485 RS 485 I V I V SHORT OPEN SHORT OPEN AC Input or Main Power Circuit Motor Control Circuit Command Emergency Stop RS...

Page 19: ...ence If AC input power is connected to output terminals U V W of drive drive will be damaged Be sure to connect it to input terminals Even though power input terminals R S T may be connected regardles...

Page 20: ...uired to ground the drive to prevent electric shock Grounding class 3 to be applied to 200V class drive ground resistance to be under 100 Grounding class special 3 to be applied to 400V class drive gr...

Page 21: ...ation 4 4 Control Circuit Wiring 4 4 1 Arrangement of Control Terminal Block 21 AI2 AI1 A01 A02 P EMST RST RUN GND GND 485H 485L FAULT_A FAULT_C 24V GND SEN1P SEN1N GND SEN2P SEN2N LEV1 LEV2 GND CANH...

Page 22: ...off output Below AC 250V 5A below DC 30V 5A CAN Common terminal of power ground for CAN communication RS485 Signal line terminal RS485 Common terminal of power ground for RS485 communication CAN sign...

Page 23: ...Low Water Level Sensor Use the pressure sensor and low water level sensor specified by IHM General specifications of the pressure sensor and low water level sensor specified by IHM are as follows Cat...

Page 24: ...t is use for multiple pump control When using CAN communication connect CANH High of CAN and CANL Low of CAN on the terminal block and shield wire to CG Use shield and twisted wire for wiring In addit...

Page 25: ...ce and Description of the keypad 5 1 2 Pump Status Icon 78 Setting Pressure Value Current Operation Status Current Date and Time Present Pressure Value Pump Condition Information Icon Menu Key Run Key...

Page 26: ...re Unit bar Discharge Pressure Unit bar ICON Description ICON Description 26 SETTING PRESSURE CURRENT PRESSURE VER 1 09 19 K ID 1 2015 10 27 AM 11 06 SETTING PRESSURE CURRENT PRESSURE VER 1 09 19 K ID...

Page 27: ...ection Selection of Motor Properly To set up Stopping Method of Motor to stop the motor To set up Acceleration Time of Drive To set up Deceleration Time of Drive Acceleration Time Deceleration Time Ro...

Page 28: ...y for CAN communication used on interoperation or connecting LCD Monitor 1 Pump Control Parameters 5 2 2 Expansion Function Setup Setting up the parameters to operate pump system optimally except for...

Page 29: ...sensor or software in order to protect the pump by detecting existence of water within the suction pipe Low Water Level Alarm Parameter Code Function Description Trip 1 50 To store or delete fault or...

Page 30: ...nge the set value and save In the STOP mode press the RUN KEY to start the operation During operation status press the STOP key to stop the operation SETTING PRESSURE CURRENT PRESSURE VER 1 09 19 K ID...

Page 31: ...sec 0 1 0 5 sec 0 1 sec 31 Start Init 100 1 Ratio of Initial Output on Starting 32 On OFF Band bar When interoperation standby time for the next Start Stop 33 ON OFF Time sec Variation of Initial star...

Page 32: ...p Rate The Ratio for Half Pump Condition Half Pump Time The Time for Half Pump Condition Bearing Alarm Setup Bearing Alarm 0 Deactivate 1 Activate 2 Reset Bearing Lifecycle Prediction Ratio of Bearing...

Page 33: ...ensor 1 Gain of Sensor 1 Functional Description Chapter 6 Function Table Description 6 1 1 Pump Control Group Pump 1 Pump Control Mode Method of setting up the pump control Related Function Setup Anal...

Page 34: ...ly measured pressure Enter the rated value of the pressure sensor for normal pump operation Pump 12 Gain of Sensor 1 Adjust Gain Value to correct error Sensor Value Average of 100 times of reading val...

Page 35: ...Feedback is in pressure unit bar PID P Gain 100 means that in case of PID I Gain is 0 and 100bar error is maintained controller output is 1 0 Hz Input Range Factory Setting 0 0 100 0 sec 1 0 sec Pump...

Page 36: ...bar Pump 32 Variation of Starting the Drive It sets up pressure variance between Setting Pressure and Current Pressure for start of the Drive The Drive starts when the variance of pressure between set...

Page 37: ...applying it centralized control method for interoperation If the output ratio of drive in operation is higher than the setting value the next drive to be linked starts Input Range Factory Setting 0 10...

Page 38: ...elated Function Function Description Low Level Pressure Sensor Outlet Pressure Factory Setting Inlet Pressure Pump 55 Pump 56 Pump 57 Pump 58 Pump 59 TUL Low Water Level Alarm Time LS TUL Low Water Le...

Page 39: ...Water Level Detection Mode 20 sec Pump 61 Half Pump When inter operation Half Pump setting will be transmitted to the master pump through CAN Comm the pump will be operated by Half pump mode for energ...

Page 40: ...ng Pump 67 Mechanical Seal Replacement Alarm It presumes the lifecycle of Mechanical Seal from the setup time calculate integration time and display the alarm It just alarms and doesn t stop the opera...

Page 41: ...l Setup overload trip level of the motor TOL Time Setup overload trip time of the motor Stall Mode 0 Disable deactivation 1 Enable activation Stall Level 100 200 1 TMOH Mode Setup overheating of the m...

Page 42: ...Display DC link Voltage of the Drive Output Power Display Output Power Kilo Watt hour Display the Watt hour PIM Temp Display Power Module Temperature Heatsink Temp Unit Hz kHz Hz A V V kW kWh Heat sin...

Page 43: ...nal 2 I O 1 8 I O 11 18 Analog Input Setting Comm 485Comm Input Comm 11 15 485 Comm Settings Drive 3 Target Frequency Settings When pump control mode Pump 1 is manual mode and Target Frequency Setup M...

Page 44: ...Rated Motor Speed Rated Motor Speed Input Range Factory Setting 180 0 500 0 Vrms Initial value is set upon drive capacity Drive 13 The Rated Voltage of the Motor It sets the rated voltage of the motor...

Page 45: ...current fault during motor operation Input Range Factory Setting 1 0 600 0 sec 6 0 sec Drive 20 Deceleration Time It is time to decelerate to 0 Hz from max frequency If the Deceleration time is too s...

Page 46: ...off It is used for protection of the motor If output current is higher than the rated current it checks the time and then makes trip TOL Time cause trip when output current is higher than the rated c...

Page 47: ...n OFF ON Drive 27 TGF Ground Mode It sets ground fault protection function It also generates Trip and blocks the output when ground fault is generated on the output and ground fault current is more th...

Page 48: ...rts automatically Drive 33 Drive Control Method It selects V F control or slip compensation control Drive 34 V F Pattern Settings It selects V F control or slip compensation control V F control refers...

Page 49: ...ase of high noise or temperature it is required to decrease the frequency As the switching frequency becomes lower the noise of motor will be increased while frequency noise or leakage current is decr...

Page 50: ...ar during during operation Drive 47 kilo Watt hour of the Drive It displays an watt hour of the Drive in kilo Watt unit Drive 48 Temperature of the Power Module It displays a temperature of the core p...

Page 51: ...t Offset of Analog Output 1 AO2 Mode AO2 Gain Gain of Analog Output 2 1 2 5 6 7 11 12 13 14 15 16 17 22 23 24 25 26 AO2 Offset 0 0 0 10 0 20 0 100 0 0 0 0 0 0 0 10 0 0 0 30 0 80 20 0 80 20 0 1 0 0 10...

Page 52: ...is set as a Current Input and you would enter the minimum Current coming from the external input Input Range 0 0 600 0 Factory Setting 0 Signal 4 AI1 applied Min value of attribute A min value of attr...

Page 53: ...nput 2 When Pump Control Mode is manual mode and Pressure Setting is AI2 you can setup the pressure by settings of external input current or voltage Signal 12 V2 Minimum Input Voltage When AI2 Mode is...

Page 54: ...e Output Current 4 Capacity of Sensor Pump 11 Discharge Pressure 5 Capacity of Sensor Pump 11 Inlet Pressure 6 100 0 Output Rate 7 Rated Voltage of the Motor Output Voltage 8 1000 V DC Link Voltage 9...

Page 55: ...uency when a signal is inputted to P terminal of input signal The CAN communication is disable and high low pressure low water level don t be generated under manual mode It will be recovered when an i...

Page 56: ...s not duplicated for setup Functional Description Interlock Mode Comm ID Number Comm 1 Comm 3 Related Functions CAN Comm Mode CAN Comm Speed Disabling Signal Mode Factory Setting 56 6 4 Communication...

Page 57: ...ble 485 Comm ON Disable 485 Comm OFF COMM 11 RS 485 Comm Mode It is to setup RS485 Comm Mode ModBus RTU is used for communication protocol Functional Description RS 485 Comm ID Settings If the ID of d...

Page 58: ...Delete 0 No 1 Yes 1 1 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1 9 0 0 Trip Type 1 TSF Sensor Fault 2 TOP High Pressure 3 TLP Low Pressure 4 TUL LS Level Sensor Low Water Level 5 TUL OUT Outlet Pressure Low Wat...

Page 59: ...ult TGF TOH Comm Fault Comm ID duplication TCE Output Open Phase TOO Emergency Stop TES TIDE Fan Fault Expired Validity Date TFF Condenser Replacement Alarm TCA Condenser Over temperature TCH Bearing...

Page 60: ...ltage It displays DC link Voltage at the time of the Trip Alarm 8 Power Module Temperature It displays Power module Temperature at the time of the Trip Alarm 9 Date Time It displays Date Time at the t...

Page 61: ...uage LCD Brightness Adjustment Para Group Reset Erase All Trip Power On Time Reset On Time Run Time Reset Run Time Reset kWh Trip Count Trip Trip Count LCD Display Seriel Number Date Time 1 0 0 0 0 10...

Page 62: ...istory It deletes all of the trip history In case of deleting the trip history the data trip history will be removed permanently Functional Description Yes Reset Data No Maintain Data Configuration 12...

Page 63: ...tive Trip Number After resetting data is unrecoverable Configuration 16 Accumulative Trip Number It displays the accumulative trip number Configuration 18 Serial Number Internet Option Serial Number i...

Page 64: ...Drive Over Load Trip If the Drive output Current is more than 120 of the rated output of the Drive it shuts off the Drive output Er 08 TMOH Motor Over Heating The Drive considers Motor Temperature In...

Page 65: ...s generated under situation which has different value over 1 bar among each input sensors from an interlink system has connected input sensor more than two Er 26 TSF2 A trip is generated under situati...

Page 66: ...f it repeats more than No of Automatic Restart after Trip Drive 31 it does not restart anymore to protect motor and drive Action Check if the water tank water reservoir is filled with water Check if i...

Page 67: ...or damage from fire and insulation fault Conduct test run after separation motor and drive If the same alarm occurs it would be an up down short circuit of IGBT please contact A S center Function Name...

Page 68: ...35 ER 07 SOC Drive Over Current Control Trip Cause In case acceleration deceleration time is excessively short comparing to load inertia It cuts off the motor output to control the current when the d...

Page 69: ...is larger than the rated capacity of the Drive Action Use a larger capacity Drive for the load ER 12 TOL Motor Over Load Trip Cause It alerts and stops operation to protect the motor when the load is...

Page 70: ...unication lines have bad connection Occurs when drive CAN communication IC is defective Action Check the connection of CAN communication lines Replace the drive ER 18 TOO Output Open Phase Trip Cause...

Page 71: ...is time to replace the bearing Action Check and replace the bearing ER 25 TMA Mechanical Seal Replacement Alarm Cause It alerts when it is time to replace the mechanical seal Action Check and replace...

Page 72: ...esponse READ X X 0 3 1 0 0 2 0 0 0 1 X X X X 3 5 byte Time 3 5 byte Time Hex Start Slave ID Function No Hi No Lo CRC END Start Add Hi Start Add Lo Start Slave ID Function CRC X X 0 3 0 2 0 0 3 7 X X X...

Page 73: ...Master Drive RS485 Comm Settings Comm 11 485 comm Mode RS485 Comm Speed Comm 12 485 comm Speed RS485 Comm ID Comm 485 comm ID Starting communication of master of computer or FA equipment Check Data f...

Page 74: ...3 Low level of water Bit 0 1 Inverter Bit 1 2 Inverter Bit 2 3 Inverter Bit 3 4 Inverter Bit 4 5 Inverter Bit 5 6 Inverter Bit 0 1 Inverter Bit 1 2 Inverter Bit 2 3 Inverter Bit 3 4 Inverter Bit 4 5...

Page 75: ...Voltage Inverter 3 DC Link Voltage Inverter 2 Output Amp Inverter 3 Output Amp Inverter 4 Output Amp Inverter 5 Output Amp Inverter 6 Output Amp R W R R R R R R R R R R R R R R R R R R R R R Contents...

Page 76: ...er Inverter 3 Accumulated Power Inverter 4 Accumulated Power Inverter 5 Accumulated Power Inverter 6 Accumulated Power V V V kW kW kW kW kW kW MWh MWh MWh MWh MWh MWh kWh kWh kWh kWh kWh kWh R R R R R...

Page 77: ...is caused howsoever by misuse neglect and tampering or incorrect adjustment It is invalidated if unauthorized persons carry out any alterations and or repairs Also the warranty is invalidated in the f...

Page 78: ...MEMO...

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Page 80: ...XQ 1809 E M XQ Drive DOOCH CO LTD 2F 4F 162 LS ro Gunpo si Gyeonggi do Korea TEL 82 31 831 1243 FAX 82 31 831 1250 Web www doochpump com...

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