DOMUSA TEKNIK Fusion Hybrid Oil Installation And Operating Instructions Manual Download

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Fusion Hybrid Oil

FUSION HYBRID OIL Boiler

Pos. Code

Designation

SAIS000422 Bottom

side

insulation

SAIS000424

Rear side insulation

SEXT000743

Left side panel

CTOR000253 Screw Head Allen flat screw DIN 7991

CRER000221

Concealed hinge 120°

SAIS000423

Top side insulation

CTOR000073 Self-tapping screw 3.9 X 9.5

CFER000062 Cable

duct

SEXT000746

Rear

SAIS000425

Top cover insulation

SEXT000745 Top

cover

SEXT000744

Right side panel

CTOE000355 Clip

pivot

CFER000002 REAR

INSULATION

CTOR000040

Round head screw M5 X 10

Pos. Code

Designation

SELEDCL000

Electrical board

CTOR000316

Flat allen head screw DIN 7991
M3 X10

CFER000335

Magnet

CTOR000315

Hex nut with DIN-6923 washer
M3

SEXT000742

Front panel

SEXT000646

Front trim

CFER000317

Mobile part hinge

CTOR000073

Self-tapping screw 3.9 X 9.5

SELEDCL003

Electrical box

Summary of Contents for Fusion Hybrid Oil

Page 1: ...INSTALLATION AND OPERATING INSTRUCTIONS FUSION HYBRID OIL MODULE ...

Page 2: ...tion in force and following the manufacturer s instructions Start up of these boilers and any maintenance operations must only be carried out by DOMUSA TEKNIK s Authorised Technical Assistance Services Incorrect installation of these boilers could result in damage to people animals or property and the manufacturer will hold no liability in such cases DOMUSA TEKNIK in compliance with item 1 of the ...

Page 3: ...ONNECTING THE ROOM THERMOSTAT AUTO MODE 15 5 6 START UP 18 5 7 INSTALLATION HAND OVER 19 6 OPERATION 20 6 1 SWITCHING ON THE MODULE 20 6 2 OPERATION IN AUTO MODE 20 6 3 OPERATION WITH THE DHW SELECTOR 23 21 6 4 OPERATION WITH THE HEATING SELECTOR 22 21 6 5 OPERATION WITH ROOM THERMOSTAT 22 7 HEATING CIRCUIT ADJUSTMENT 22 7 1 ADJUSTMENT OF THE MAXIMUM BOILER SETPOINT TEMPERATURE 22 8 DRAINAGE 22 9 ...

Page 4: ...LINE ADJUSTMENT 36 16 6 CORRECT POSITION OF ELECTRODES 36 16 7 OIL PRESSURE ADJUSTMENT 36 16 8 TECHNICAL SPECIFICATIONS 37 16 9 RECOMMENDED NOZZLE AND PUMP PRESSURE 37 16 10 OIL SUPPLY PIPING DIAGRAMS 37 16 11 ELECTRICAL DIAGRAMS 38 16 12 ELECTRICAL DIAGRAMS 39 16 13 BURNER OPERATING SEQUENCE 39 16 14 BURNER ERROR CODE 40 17 SPARES LIST 41 ...

Page 5: ...nd for persons CAUTION This symbol warns of operations or situations involving imminent danger which could cause slight or moderate damage if they are not avoided 1 2 Other symbols The following symbols are used in the instructions to draw your attention to important information This indicates a risk of breakdown and damage to persons and or property This indicates important additional information...

Page 6: ...refore hazardous The manufacturer shall not be considered liable under any circumstances for damage caused by unsuitable erroneous or improper use Improper installation or placement of equipment or accessories may cause electrocution short circuit leakage fire or other damage to the equipment Use only accessories or optional equipment manufactured by DOMUSA TEKNIK and specifically designed to work...

Page 7: ...sconnector 8 Heating safety valve 9 Automatic air bleed valve 10 Electrical connection strips 11 Control panel 12 DHW expansion vessel 13 DHW safety valve 14 DHW tank bulb holder 15 Heating expansion vessel 16 Water pressure switch 17 Tank deposit 18 3 way diverter valve E1 19 Circulation pump 20 3 way diverter valve G1 21 Primary drain valve ...

Page 8: ...culation pump of the module to be switched on and off to maintain these two components For any other operation in the rest of the components it is essential to disconnect both the module and the heat pump from the power supply 22 DHW operating mode selector With it it is possible to select the Domestic Hot Water operating mode 23 Heating operation mode selector With it it is possible to select the...

Page 9: ...e module should be located at a sufficiently ventilated site The module must be located so that the air grilles on the premises are not obstructed and that normal maintenance is possible even if it is placed between items of furniture 4 2 Combustion product removal It is essential that this type of boiler be connected to a flue it being understood as a smoke duct that that is capable of creating a...

Page 10: ...ter into the heat exchanger condenser It is advisable to insert this filter between two cutting keys in order to avoid emptying the installation during cleaning The type of filter installed must be adapted to the particular characteristics of each installation type and material of the water pipes type of water used water volume of the installation etc The water filter should be checked and cleaned...

Page 11: ...A heat pump manual DANGER When handling the electrical installation make sure that both the module and the Dual Clima heat pump are disconnected from the mains The Fusion Hybrid Oil module features a series of motorised diverting valves and DHW and Heating support activation signals that are sensed by the DUAL CLIMA heat pump To do this electrical cables with a minimum section of 0 5 mm2 must be p...

Page 12: ...on of the support circulation pump C4 optional first two wires must be connected in parallel with the heat pump circulation pump between terminals C4L and N of the DUAL CLIMA heat pump These cables will be connected to the same terminals see figure Then these cables must be connected from the terminal strip of the DUAL CLIMA heat pump to the inside of the Fusion Hybrid Oil module on terminals 27 a...

Page 13: ...etween 0 5 1 25 mm2 For correct assembly the probe must be inserted into the bulb sheath provided following the steps indicated below 1 With the module door open remove the top cover by pressing its central part upwards 2 Insert the sensor into the bulb sheath 14 provided in the tank Be sure to insert the sensor bulb until it stops against the bottom of the bulb sheath 3 Reassemble the top cover p...

Page 14: ...y please carefully follow the following steps 1 Open the door of the Fusion Hybrid Oil module and loosen the butterfly nuts located on the back of the door as indicated in the figure 2 Remove the support cap from the control panel moving it upwards 3 Remove the protective foam insert 4 Place the control panel removed from the DUAL CLIMA heat pump in its place 5 Reassemble the control panel cover i...

Page 15: ...tween 0 5 1 25 mm2 DANGER When handling the electrical installation make sure that both the module and the Dual Clima heat pump are disconnected from the mains Provide a sufficient length of cable inside the module in order to facilitate the opening of the front 4 8 Configuring the Heat Pump To properly configure and manage the operation of the DUAL CLIMA heat pump please carefully read the Instal...

Page 16: ...ly thereby facilitating air evacuation from the water circuit Once the installation is full close the disconnector valves The module Fusion Hybrid Oil is equipped with a security water pressure switch set at a pressure of 0 5 bar which does not allow the module to start until that pressure is reached in the installation Turning on the module or the heat pump without water may cause serious damage ...

Page 17: ...t will be necessary to remove both jumper wires before connecting the room thermostats Depending on the types of thermostats used or their combination up to 3 types of room thermostat configurations can be installed The following sections describe in detail the operation and installation of each of these configurations DANGER When handling the electrical installation make sure that both the module...

Page 18: ...stat connected to the cooling input TAF should demand closed circuit signal when the room temperature is higher than the desired temperature setpoint temperature and in turn the thermostat connected to the heating input TAC should demand closed circuit signal when the room temperature is lower than the desired temperature setpoint temperature The Dual Clima heat pump activates the Heating Cooling ...

Page 19: ...e operating mode that is Heating or Cooling see Heat pump configuration in the manual of the Dual Clima heat pump Depending on the input to which the thermostat is connected it will manage the corresponding mode of operation and the type of room thermostat must be prepared for this purpose The thermostat connected to the cooling input TAF should demand closed circuit signal when the room temperatu...

Page 20: ...The installation should be filled with water the pressure should be between 0 1 to 0 15 MPa 1 to 1 5 bar The fuel should reach the burner at a pressure of no more than 0 05 MPa 0 5 bar Check that the flue is correctly installed If the installation has flow and return valves check that they are open If there is a room thermostat adjust it to the desired temperature It is essential to carry out a co...

Page 21: ...ervice will explain to the user how the module functions making any observations they consider relevant The installer is responsible for clearly explaining to the user the functioning of any control or regulation device forming part of the installation but not supplied with the boiler ...

Page 22: ... module Selection of the module temperature setpoint The boiler setpoint temperature range selectable by the heating thermostat 20 is 60 80 C The Fusion Hybrid Oil module is a support module so in order to obtain maximum performance and subsequent energy savings in operation it is advisable to select a setpoint temperature of 60 70 C provided that the system of installed heating and the insulation...

Page 23: ...rature as the complete management of the temperature of the DHW tank is performed by the supporting module 6 4 Operation with the Heating selector 22 For greater comfort in heating by means of the heating selector 22 it is possible to change the operating mode and energy source that will work on the heating demand By turning the heating selector 22 to position the supporting module becomes the mai...

Page 24: ...ces in its product catalogue The installation of a room thermostat will optimise the installation s performance adapting the heating and air conditioning to the requirements of your home and obtaining enhanced comfort Additionally if the thermostat allows the operating hours to be programmed chronothermostat it can adapt the system to the hours of use of the installation 7 HEATING CIRCUIT ADJUSTME...

Page 25: ...cleaning the boiler to prevent damage Do not use chemical products The expansion vessel must be full in accordance with the specifications on the vessel plate Check the tightness of the water installations The flues must be free of any obstacles and have no leaks The circulation pumps and diverter valves must not be blocked 10 1 Cleaning the boiler To keep the boiler in perfect working order we re...

Page 26: ... draining of the installation is necessary we recommend filling it with treated water 11 COMBUSTION ADJUSTMENT The boiler combustion adjustment must be carried out by the Official Technical Assistance Services of DOMUSA TEKNIK Any operation performed on the parameters related to combustion without considering this section of the manual may cause damage to people the boiler and the installation DOM...

Page 27: ... failure Indication of the selected adjustment mode Δp v Δp c and constant speed Indication of the selected characteristic curve I II III in the adjustment mode Indications of the LED combinations during the drain function manual reset and keypad lock Operation button Press Adjustment mode selection Selection of the characteristic curve I II III in the adjustment mode Keep pressed Activate drain f...

Page 28: ... appropriate setpoint value of differential pressure 3 Constant differential pressure p c The adjustment keeps the discharge height adjusted independently of the flow rate 4 Setting the adjustment mode LED indicator Adjustment mode Characteristic curve 1 Constant speed II 2 Constant speed I 3 Variable differential pressure p v III 4 Variable differential pressure p v II 5 Variable differential pre...

Page 29: ...pad lock is activated the pump settings cannot be changed again The deactivation of the keypad lock is performed in the same way as the activation This offers protection against unwanted or unauthorised pump adjustment Factory setting activation The factory setting is activated by holding down the operating button and disconnecting the pump at the same time Press and hold the operating button for ...

Page 30: ...I I Characteristic curve of the circulation pump for the variable differential pressure mode 0 1 2 3 4 5 6 7 8 0 0 5 1 1 5 2 2 5 3 3 5 H m Q m3 h PARA p v Variable differential pressure II I III Characteristic curve of the circulating pump for the constant differential pressure mode 0 1 2 3 4 5 6 7 8 0 0 5 1 1 5 2 2 5 3 3 5 H m Q m3 h PARA p c Constant differential pressure II I III ...

Page 31: ...29 12 5 Load losses ...

Page 32: ...n IC Heating Cooling Flow Ø22 1 M RC Heating Cooling Return Ø22 1 M IBC Heat Pump Flow Ø22 1 M RBC Heat Pump Return Ø22 1 M ES Domestic cold water input 3 4 M SS Domestic hot water outlet 3 4 M VSES DHW safety valve VSC Heating safety valve SH Fume outlet Ø150 ...

Page 33: ...eat loss in standby mode Pstby kW 0 106 Emissions of nitrogen oxides NOx mg kWh 85 Declared load profile Energy efficiency of water heating 100 L Ƞwh 69 130 L 69 Daily electricity consumption 100 L Qelec kWh 0 353 130 L 0 355 Daily fuel consumption 100 L Qfuel kWh 36 710 130 L 36 887 Hot water tank capacity L 120 DHW production in 10 min t 30ºC 100 L L 258 130 L L 321 DHW production in 1 hour T 30...

Page 34: ...re ºC 213 Volume on fume side m3 0 114 Maximum fume flow kg s 0 0132 Pressure drop of the fumes mbar 0 17 Combustion chamber length mm 300 Combustion chamber type Wet with three exhaust ducts Type of burner adjustment ON OFF Electrical supply 220 230 V 50 Hz 200 W Gross weight kg 203 ...

Page 35: ...way valve V3V G1 Heating DHW 3 way valve L Heat Pump Live Wire G1S Heat Pump G1 Connection N BC Heat Pump Neutral V3V E1 Heating DHW supporting 3 way valve E1L DHW supporting connection E1N DHW supporting connection E2L Heating supporting connection E2N Heating supporting connection IN1 Input signal from the DHW probe to the heat pump Sacs BC DHW temperature probe ...

Page 36: ...gnal from the common room thermostats to the heat pump Tacs DHW storage tank thermostat R Relay Sel ACS DHW selector Sel CAL Heating selector C4L IN C4L input signal of the heat pump Support pump signal C4L OUT Connection of the support pump N C4 IN N input signal of the heat pump Support pump signal N C4 OUT Connection of the support bomb N BC Heat pump neutral ...

Page 37: ...screw back in 16 3 Adjustment Observe the flame If there is insufficient combustion air it will be dark in colour and will produce smoke rapidly obstructing the flue outlet On the contrary if there is an excess of combustion air the flame will be whitish or bluish white in colour This will reduce the performance of the boiler and it will fail to comply with anti pollution standards and the excess ...

Page 38: ...des To ensure correct ignition of the Domestic burner the measurements shown in the diagram must be observed In addition ensure that the electrode fixing screws have been screwed in place before replacing the flame tube 2 3 mm 3 mm 16 7 Oil pressure adjustment To adjust the oil pump pressure turn the screw 1 clockwise to increase the pressure and anticlockwise to decrease it 1 Pressure adjustment ...

Page 39: ...urner pressure bar Air adjustment Line adjustment 30 HFD 0 55 60 H 13 5 4 1 5 16 10 Oil supply piping diagrams The diagrams and tables below correspond to installations without reductions and with a perfect hydraulic seal It is recommended to use copper pipes A pressure drop of 0 4 bar 30 cmHg must not be exceeded Intake installation H Pipe length m int 8 mm int 10 mm 0 0 34 82 0 5 30 72 1 0 25 62...

Page 40: ... N L1 IG F CH LB 7 Blue Brown Black B4 Time meter contact S3 Cut off light contact TC Boiler thermostat TS Safety thermostat CH Time meter IG General switch F Fuse LB Cut off light LB External cut off light FR Photocell TR Transformer MB Motor pump MB Auxiliary motor pump EV Solenoid valve Ph Live wire N Neutral ...

Page 41: ...O control box has a reset button which is the key element for resetting the burner control and activating deactivating the diagnosis functions The multi colour LED on the reset button is the indicator for visual diagnosis The button and the LED are located under the transparent cover of the reset button During normal functioning the various operating statuses are indicated in the form of colour co...

Page 42: ...de hold down the reset button for at least three seconds Error code table Red flashing LED code AL on term 10 Possible cause Flashes 4 times On No flame established when the ignition safety time ends Fuel valves defective or dirty Flame detector defective or dirty Burner maladjustment no fuel Ignition unit defective Flashes 4 times On External light during burner ignition Flashes 7 times On Excess...

Page 43: ...3 CTOR000106 Screw Hex cable DIN 933 M8 X16 4 SCHA000941 Expansion vessel fixing 5 SCON002129 Hot water tank 6 SCOB013036 DHW pipe 7 SCON001275 Drain valve 8 CTOR000092 Hex nut Zinc plated DIN934 M8 9 CTOR000080 Flat washer DIN 9021 M8 10 SEPO003143 Bridge cover 11 COTR000006 O ring 108 X 7 EPDM 12 SCON002248 Elliptic cover ...

Page 44: ...Cable duct 9 SEXT000746 Rear 10 SAIS000425 Top cover insulation 11 SEXT000745 Top cover 12 SEXT000744 Right side panel 13 CTOE000355 Clip pivot 14 CFER000002 REAR INSULATION 15 CTOR000040 Round head screw M5 X 10 Pos Code Designation 16 SELEDCL000 Electrical board 17 CTOR000316 Flat allen head screw DIN 7991 M3 X10 18 CFER000335 Magnet 19 CTOR000315 Hex nut with DIN 6923 washer M3 20 SEXT000742 Fr...

Page 45: ...43 FUSION HYBRID OIL Plumbing ...

Page 46: ...t 3 4 27 CFOL000027 Marsella fitting 3 28 CFOV000160 Belpa gasket 1 2 29 SCOB013088 Primary expansion vessel tube 30 CFOV000068 Expansion vessel 4 L 31 CFOL000031 Sliding nut with flange 1 2 32 SCOB013087 DHW expansion vessel tube 33 SCOB013090 DCW disconnector tube 34 SCON002330 DCW input set 35 SCOB013092 Domestic cold water input 36 SCOB013093 Domestic hot water outlet 37 CTOE000071 Nipple with...

Page 47: ...fastener 20 CQUE000129 Control box base 21 CQUE000024 Transformer 22 CQUE000169 Control box 23 CQUE000119 Oil hose Pos Code Designation 24 CTOE000065 Counter thread M M 1 4 25 CQUE000055 Oil filter 26 CTOR000007 Elbow connector 4 x 2 7 g1 8 27 CQUE000011 Suntec oil pump CQUE000088 Danfoss oil pump 28 CQUE000056 Suntec valve coil CQUE000089 Danfoss valve coil 29 CQUE000054 Suntec valve coil cable C...

Page 48: ...00072 Screw pan head 4 2 X 9 5 14 CELC000022 Term washer Safety 15 CELC000022 Term cover Safety 16 CELC000153 Black bipolar switch Pos Code Designation 17 CELC000021 Knob clamp 18 CELC000005 Knob 90º 19 CELC000429 Flat band 20 CELC000036 Weidmuller 3 pole terminal strip 21 CELC000042 Weidmuller 12 pole terminal strip 22 CELC000006 Relay 23 CELC000502 Relay socket 24 CELC000042 Three phase relay 25...

Page 49: ...47 NOTES ...

Page 50: ...Fusion Hybrid Oil 48 NOTES ...

Page 51: ...49 NOTES ...

Page 52: ...95 Bº San Esteban s n 20730 AZPEITIA 20737 RÉGIL Gipuzkoa Tel 34 943 813 899 www domusateknik com DOMUSA TEKNIK reserves the right to introduce without prior notice any change in the characteristics of its products CDOC002009 CDOC002062 05 20 ...

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