DOGA DPC TOUCH V2 User Manual Download

Page: 1 / 96

433000-10/19

User manual

SEQUENCING AND PROCESS

MONITORING INTERFACE

60352

-11/20

www.dogassembly.com

Summary of Contents for DPC TOUCH V2

Page 1: ...433000 10 19 1 User manual SEQUENCING AND PROCESS MONITORING INTERFACE V2 EN 60352 11 20 www dogassembly com...

Page 2: ...ion Description 13 2 2 Unpacking 13 2 3 Configuration 13 2 4 Installation 14 2 4 1 Workstation Installation 14 2 4 2 Connection 14 2 4 3 Firmware Update 15 3 SETTINGS 17 3 1 Select language English 17...

Page 3: ...Parameters Others 37 3 8 1 Others Real time encoders monitoring 37 3 8 2 Others Input monitoring 37 3 8 3 Others Outputs test 37 3 8 4 Others Touch Screen Calibration 37 3 8 5 Others Sounds 37 3 8 6...

Page 4: ...n regarding troubleshooting 63 5 5 After sales Returns 64 5 5 1 Download the after sales return form 64 5 5 2 Send your equipment 65 5 6 On site repair 65 5 7 Warranty 66 6 SAFETY 67 6 1 General Provi...

Page 5: ...ntrol SDC tools 77 8 2 3 Connection of DOGA current control MDC series 78 8 2 4 Connection of Atlas Copco PF4000 80 8 2 5 Connection of Stanley Alpha Kappa tools 82 8 2 6 Connection of Kolver EDU tool...

Page 6: ...example damage to property but no hazard Information Information to view in your customer area on the www doga fr web site Caution This warning statement indicates a low risk that may lead to minor or...

Page 7: ...d or spare parts 1 2 Product Reference 1 3 General Equipment Description To ensure quality production it is necessary to count control sequence and to display assembly steps Our Posi Control interface...

Page 8: ...4 Standard Equipment Presentation 1 4 1 DPC Touch V2 Controller 1 SD Card 6 1 GX GY DO GA 2 USB mini B port 7 2 GX GY DO GA 3 USB B port 8 I O port DB44 4 Power Supply 9 Encoders port DB9 5 Ethernet...

Page 9: ...for tool interface and other automation equipment see Electric wiring chapter for the wiring scheme Refer to paragraph 5 3 1 5 Packing List x 1 DOGA Posi Control DPC Touch V2 x 1 Mounting kit x 1 Pow...

Page 10: ...User manual DPC Touch V2 DOC 60352 11 20 10 1 6 Technical Specifications mm mm mm mm mm mm mm mm mm 7 952 in 6 016 in 1 538 in 6 043 in mm 3 614 in mm 0 216 in 5 039 in mm...

Page 11: ...m 11 81 x 10 04 x 2 56 in Use temperature 15 40 C Humidity 15 85 HR User interface Screen 7 LCD Touch Screen 800x480 px Visualization of assembly process with graphical instructions Inputs Outputs 24V...

Page 12: ...pneumatic Min required tool I O Driver Torque Up output Tool Disable input A Driver Run from the tool allows access to certain functions Communication RS232 for bar code scanner and firmware upgrade...

Page 13: ...e inspect all packaging and check for signs of damage If damage is present do not use Warning Suffocation hazard Be careful not to leave empty packages lying around Dispose of the packaging in accorda...

Page 14: ...the unit Then use the 3 holes 5 5 mm 0 216 in to secure the assembly to your workstation Information Make sure the screen is visible and accessible by the operator 2 4 2 Connection Connect the DPC To...

Page 15: ...the latest version refer to the Software tab in the resources available on the product page of our website by scanning this QR code or by following this link Product page Link QR code DPC Touch Assemb...

Page 16: ...n safely eject the SD card Place the SD card in the DPC Touch V2 At start up the latter performs the update Wait until the gauge reaches 100 and the device starts fully The file bin should now be dele...

Page 17: ...K to unlock the DPC Touch V2 Press SETTINGS on the main screen then press OTHER Press the NEXT button 2 times to reach the TIME AND LANGUAGE screen The following line is displayed Press the arrow and...

Page 18: ...main menu then OTHER Press the NEXT button 3 times to reach the PASSWORD AND INFORMATION screen Enter a new password and press SET Information If the password is lost disable the controller remove the...

Page 19: ...to display counting separately for each step or OFF to display counting for the whole job ON OFF ON Torque selection by binary outputs Selection of tightening presets for each position is done via Tor...

Page 20: ...d will be required when Back button is pressed ON OFF ON Reset button access without password Allows access to Reset button without entering password If turned OFF the password will be required when R...

Page 21: ...be applied only to new jobs existing jobs won t be affected 0 100 25 Max fastening time limit Upper limit of fastening time control in percentage of actual fastening time detected during programming I...

Page 22: ...d time without locking the tool If this time limit is passed the tool will be instantly locked If position NOK zone red is entered the tool will be instantly locked Information this parameter is used...

Page 23: ...ive in non sequential assembly mode 0 10 1 Skip NG tightening Allows automatic skipping of a NG tightening if rework is not allowed or if rework wasn t successful ON OFF OFF Fastening NG signal if pos...

Page 24: ...restart the job when finished If turned ON the job will restart automatically when finished ON OFF ON Store logs on SD card during operation If turned ON all the events will be stored on the SD card...

Page 25: ...each individual position during creation of a fastening step Information If default tolerances are changed they will be applied only to new jobs existing jobs will not be affected See more informatio...

Page 26: ...location of a corresponding corner position the arm and press Pick button Encoders turn light blue and output is activated when rest position is reached Information the real shape of pick up area is...

Page 27: ...erence point can be defined by using Pick button or reset by using Reset button The reference point can also be defined by using external input signal in Operation mode 3 4 4 Encoders Rest Position De...

Page 28: ...gic see the table below Logic is selected in operating settings Continuous Skip Signal is used to skip the current step or position Impulse Back Signal is used to get back to previous position It s no...

Page 29: ...pulse Driver Reverse Signal from tool to indicate that the tool is in reverse rotation mode DPC Touch will lock the tool if the signal is received on the first tightening After NG tightening DPC Touch...

Page 30: ...ws the relation between Job select signals and Job number in binary logic Job Number Job Select 1 Job Select 2 Job Select 3 Job Select 8 0 0 0 0 0 0 1 1 0 0 0 0 2 0 1 0 0 0 3 1 1 0 0 0 4 0 0 1 0 0 255...

Page 31: ...n Signal is provided when the tool is in the rest position Continuous Step OK Signal is provided after successful completion of a step Impulse Step NG Signal is provided after if a step was interrupte...

Page 32: ...pleted with missing screws Impulse System ready Signal is provided when the controller is in operating mode and ready for selection of jobs Once a job is started the signal drops down Continuous Alarm...

Page 33: ...the document In case of COM1 and COM2 use an adapter is required to separate the ports contact the DOGA service 2 possible options in COM settings barcode and RS 232 Once the mode is selected enter th...

Page 34: ...t mask Default gateway Port Mac address Example of accessible informations live All settings in the setting menu Job N Step N Screw N etc Encoders position Tool signal hourly anti hourly rotation lock...

Page 35: ...he address in annexes paragraph 8 3 8 4 3 7 3 Network Barcodes For barcode recognition connect the reader to the DPC Touch V2 controller Warning Do not connect the bar code reader directly to the DPC...

Page 36: ...start end job call Using START and END to define the parts of the barcode to be read Follow these filtering rules If beginning 0 and end 0 Barcode is not read any barecode with an equal or higher num...

Page 37: ...Others Outputs test This interface can force output signals in order to test wiring 3 8 4 Others Touch Screen Calibration Press the START button to enter touchscreen calibration mode Press and hold in...

Page 38: ...ed for at 30 days or more the date time will need to be adjust 3 8 7 Others Languages Please refer to paragraph 3 1 for the first start and the language change Adjust the interface language by using t...

Page 39: ...o change password 3 8 9 Others Reset to factory settings Enter 77 to reset the controller to factory settings Saved jobs will not be deleted 3 8 10 Others Firmware Version Current firmware version of...

Page 40: ...to access the main menu The main screen display the following 4 menus JOB MANAGER Provides access to the list of saved jobs and allows creation modification of jobs This menu is partially locked whil...

Page 41: ...operation mode once it is powered up The default job is automatically loaded refer to paragraph 3 3 1 The following information is displayed on the screen In operation mode the following error message...

Page 42: ...ed to load selected job into operating mode Information If the controller is locked the only active buttons are Load and Home The other buttons are locked Each job has a sequential number In order to...

Page 43: ...ep contains fastening positions including information associated with these positions positioning tolerance tightening program tightening time etc Logical In Used to verify an input signal in order to...

Page 44: ...Down buttons Created steps can be modified by using the EDIT button or deleted by using the DELETE button The COPY button creates a copy of the selected step and inserts it at the end of the list Pre...

Page 45: ...Manager CH 1 to 4 Current Displays current values from analog encoders Only active channels are shown Position Manager CH 1 to 4 Saved Displays saved values from analog encoders Current values are sa...

Page 46: ...is enabled In this example this OK zone contains all positions on CH1 between 220 and 380 300 80 and on CH2 between 400 and 600 500 100 In the tolerance zone tool is disabled If the option Temporary...

Page 47: ...any order Otherwise the screws will be to be tightened according to the registration order On the right of the screen the screwdriving time control panel displays the screwdriving times and the min m...

Page 48: ...ELECT IMAGE For a dynamic display of the screwdriving step with an image of your choice see paragraph 4 4 4 RIGHT ARROW To create a new position or navigate to the next position LEFT ARROW To navigate...

Page 49: ...manually for each individual position or by using Smart tolerance detection feature 4 If necessary define Tightening and Retightening programs to be used for the current position feeding point see Pic...

Page 50: ...vidual position or by using Smart tolerance detection feature 3 If necessary define Tightening and Retightening programs to be used for the current position feeding point see Pick Up position in encod...

Page 51: ...r to paragraph 4 4 10 2 Press SELECT IMAGE button at the bottom of the screen to open the picture programming screen 3 Press SELECT IMAGE SCREW button to choose the desired file 4 Select and place the...

Page 52: ...be connected in order to use this feature This function have to be used on fastening points already saved Order Description 1 Press START button to begin smart tolerance detection 2 Start the tool and...

Page 53: ...ypes of input signals Active High it is necessary to detect a transition from 0 to 1 Active Low it is necessary to detect a transition from 1 to 0 Status High it is enough to detect if the signal is e...

Page 54: ...ntinous ON The signal is maintained until it is deactivated in the next Logical Out step To deactivate the signal create a new Logical Out step and deselect the corresponding signal Impulse The signal...

Page 55: ...or between messages Barcode Enter the barcode up to 32 alphanumerical characters and filter it according to the defined criteria Using the START and END criteria filters the portion of the barcode to...

Page 56: ...ited to 26 characters To hide the displayed message it is necessary to create a new Message step without text and or image For an image Select an image to be displayed from the list of available image...

Page 57: ...hree input signals active high are expected One from a proximity switch to detect presence of the workpiece and two from buttons the operator has to press simultaneously in order to keep hands clear o...

Page 58: ...output signal continuous is sent to turn on pick to light indicator 2 14 Logical In One input signal active high is expected for picking verification by sensor 2 15 Logical Out Pick to light indicator...

Page 59: ...ning of the box must be performed by DOGA or a company authorised by DOGA Problem Solution Controller is not booting black screen SD card is not found Check if SD card is inserted and not damaged Cont...

Page 60: ...b contains at least one Fastening or one Logical input step Otherwise the job will be stuck in automatic loop Rapidly press the HOME icon to stop the job and then correct it Error Fastening time is to...

Page 61: ...ease contact the DOGA After Sales Dept If you cannot resolve a problem despite reading this manual please contact the DOGA After Sales Department My client area on www doga fr Go to your client area o...

Page 62: ...60352 11 20 62 5 3 Spare Parts Mounting kit Code 4 1290006 I O adapter cable DB44 to DB25 DB9 Code 4 1290007 Power Cable Code 4 1050599 and 4 1050600 RS 232 Adapter for Barcode reader Code 4 5234520 B...

Page 63: ...Technical Salespeople depending on the tool type 5 4 2 For any information regarding troubleshooting Please contact your After Sales contact My client area on www doga fr Go to your client area on ww...

Page 64: ...ure allows you to quickly take charge of your request and reduce the troubleshooting costs DOGA reserve the right to apply a trade in discount and to invoice if applicable the costs of repairing and p...

Page 65: ...6 On site repair Even though it seems convenient on site repair is seldom the best solution for transportable equipment The conditions in which the technician will work are worst than in our workshop...

Page 66: ...and labor warranty the following conditions must be respected The DPC Touch V2 must have been used in a professional use and in accordance with the normal conditions of use described in the instructio...

Page 67: ...rules of use and the meaning of any symbols affixed to the product Most accidents can be avoided by following the instruction manual These rules have been drafted with reference to the European Direc...

Page 68: ...PAS CEDEX FRANCE 7 2 Markings DPC Touch V2 Designation of equipment Position controller Type Input 24V DC 1A Power Serial No MM AAAA XXXX Serial number Name of the equipment manufacturer Equipment des...

Page 69: ...7 3 1 Transport Use a suitable container to transport the unit and protect it during shipment 7 3 2 Storage Respect the following guidelines before each storage Turn off the DPC Touch V2 unplug the po...

Page 70: ...ering professsional Waste Electric and Electronic Equipment WEEE art R543 195 et seq DOGA is a member of ECOSYSTEM an eco organization approved by public authorities under the conditions defined by ar...

Page 71: ...ENDICES 8 1 DPC Touch V2 Electrical wiring 8 1 1 Encoder port wiring scheme Pin Fonction 1 5V power supply 2 Channel 1 3 Channel 2 4 Ground Canal 1 Canal 3 5 Ground Canal 2 Canal 4 6 Channel 3 7 24V C...

Page 72: ...20 72 8 1 2 RS232 port wiring scheme Pin Function Port 1 Port 2 1 RX 2 2 RX 1 3 TX 1 4 5 GND 1 6 TX 2 7 8 9 GND 2 Information For the bootloader upgrade mode pins 7 and 8 have to be shorted together...

Page 73: ...User manual DPC Touch V2 DOC 60352 11 20 73 8 1 3 Inputs wiring scheme...

Page 74: ...User manual DPC Touch V2 DOC 60352 11 20 74 8 1 4 Outputs wiring scheme...

Page 75: ...DO GA Two tools can be simultaneously connected to corresponding ports DR1 and DR2 DPC Touch V2 DOGA GX GY DO GA RJ45 E S port 1 et 2 RJ45 E S port Signal RJ45 pin RJ45 pin Signal Driver torque up 2 2...

Page 76: ...ouch V2 DOC 60352 11 20 76 Information Select GX GY DO GA tool interface in DPC Touch operating settings The tool is locked by shorting together contacts 5 and 6 Warning Use only straight RJ45 RJ45 ca...

Page 77: ...ee potential Input Out put Assigned signal DB9 N pin HDC SDC N pin Signal Output 1 Torque select 1 1 1 Select program 1 Output 2 Torque select 2 2 2 Select program 2 Output 3 Torque select 3 3 3 Selec...

Page 78: ...erface in DPC Touch operating settings Select PLC except Start and Reverse interface on HDC SDC controller 8 2 3 Connection of DOGA current control MDC series DPC Touch V2 DOGA s ries MDC I O cable DB...

Page 79: ...ut 5 Driver lock Input 1 Driver Run 1 10 Output 1 Motor Run Input 2 Tool Alarm 2 11 Output 2 Alarm Input 3 Driver Torque up 3 12 Output 3 Fastening OK IN_COM 14 15 22 0V DC OUT_COM 29 30 21 24V DC Inf...

Page 80: ...nectors 12 10 contacts Information Select DC Tool interface in DPC Touch operating settings Either DB25 or DB9 connectors can be used depending on desired number of I O s If DB9 connector is used then...

Page 81: ...ob 0 4 NO RE2 5 F 6 NF Input 10 Job select 2 7 15 Select Job 1 7 NO RE3 8 F 9 NF Input 11 Job select 3 16 Select Job 2 10 NO RE4 11 F 12 NF Output 1 5 Torque Select 1 1 7 Select Torque 0 13 DI 1 DIGIT...

Page 82: ...t Ou put Assigned signal N pin DB9 N pin Stanley Signal Output 1 Torque Select 1 1 P Select Job bit 0 Output 2 Torque Select 2 2 R Select Job bit 1 Output 3 Torque Select 3 3 S Select Job bit 2 Output...

Page 83: ...to use 24V supply from Stanley controller short connect pins A and B In this case DPC Touch will be powered by Stanley controller Don t connect DPC Touch to external power in this case 8 2 6 Connecti...

Page 84: ...tput 1 1 Output 2 2 Output 3 3 Output 4 Tool Disable 4 4 Stop 5V In Input 8 Driver Torque up 5 6 Torque 24V out Input 9 Driver Run 6 7 Trigger 24V out Input 10 Tool Alarm 7 8 Error 24V out IN_COM 8 9...

Page 85: ...l B connected to DB25 plug Information Inputs and outputs shown in bold text are mandatory others are optional Logical outputs Lock A and Lock B are used inside a job Corresponding output should be en...

Page 86: ...User manual DPC Touch V2 DOC 60352 11 20 86 8 2 8 Automation equipment wiring example...

Page 87: ...Input 2 2 2 Input 3 3 3 Input 4 4 4 Input 5 5 5 Input 6 6 6 Input 7 7 12 Input 8 8 13 5 Input 9 9 14 6 Input 10 10 15 7 Input 11 11 16 Input 12 12 17 IN_COM 14 21 22 8 15 OUTPUTS Output 1 16 1 Output...

Page 88: ...provides 24V output on the pins 31 32 33 0V pins 35 36 37 Its power supply can only be used to power I O signals max 100mA per output max 500mA for all outputs The controller can also be powered by ex...

Page 89: ...sword 0 Not use 1 Use 0x03 0x06 10 Job selection access without password 0 Not use 1 Use 0x03 0x06 11 Display job reset button 0 Not use 1 Use 0x03 0x06 12 Min fastening time limit value 25 0x03 0x06...

Page 90: ...n 1 Corner1 0 Not use 1 Use 0x03 0x06 113 Use Pickup Position 1 Corner2 0 Not use 1 Use 0x03 0x06 114 Use Pickup Position 2 Corner1 0 Not use 1 Use 0x03 0x06 115 Use Pickup Position 2 Corner2 0 Not us...

Page 91: ...600 4 115200 0x03 0x06 305 Comport 2 baudrate 0 9600 1 19200 2 38400 3 57600 4 115200 0x03 0x06 Adr Input Description Function Code 200 Input value 0000 1111 1111 1111 1111 16bit value LSB is input no...

Page 92: ...ut 10 type 0x03 0x06 261 Output 11 type 0x03 0x06 262 Output 12 type 0x03 0x06 Adr Others Description Function Code 400 Rest position ch1 value 4095 401 Rest position ch2 value 4095 402 Rest position...

Page 93: ...operation mode only Function Code 4000 Reset Error reset 0x06 4001 Job reset Job reset 0x06 4002 Step reset Step reset 0x06 4003 Skip Skip 0x06 4004 Back Cancel previous fasten screw 0x06 4005 Fasteni...

Page 94: ...3303 Event occur day 0x04 3304 Event occur hour 0x04 3305 Event occur minute 0x04 3306 Event occur second 0x04 3307 Job no 0x04 3308 Step no 0x04 3309 Step type 0 Empty step 1 Fastening 2 Input 3 Out...

Page 95: ...code 0x20 Not work 0x21 Step Ng 0x22 Job Ng 0x23 Workpiece Ng 0x24 Alarm 0x25 Fasten time Ng 0x26 Fasten no torque up Ng 0x27 Fasten skip Ng 0x04 3313 Job total screw 0x04 3314 Job remain screw 0x04 3...

Page 96: ...scription Download link QR code Declaration of conformity CE DPC Touch http service doga fr syst dog atech nsf liste 00276 Download the ultimate version of this manual via this link here below or via...

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