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1. GENERAL INSTRUCTIONS

Dear Customer, Congratulations on the purchase of this pro-

duct. The garage door drive has been developed using the 

latest  state-of-the-art  technology  and  is  manufactured  by 

using  the  most  reliable  and  modern  electrical  /  electronic 

components.

The manufacturer reserves the right to make improvements 

or modifications to the devices and the assembly and ope-

rator manuals at any time without prior notification to this ef-

fect.

Please spare a few minutes of your precious time before in-

stalling

the equipment and putting it into operation. Please read the 

following notes and instructions carefully.

The  manufacturer  disclaims  any  responsibility  for  loss  and 

damage to property or human injury resulting from improper 

installation, commissioning, operation or service and repair

to the garage door, accessories and the drive.

A garage door drive represents an incomplete ma-

chine  in  the  context  of  the  Machinery  Directive, 

2006/42/EC,  and  the  machine  is  formed  using  the 

combination  of  the  door  and  drive  based  on  the 

conformity evaluation procedure to be carried out 

possibly by the manufacturer: the system may only 

be commissioned by qualified technicians. The EC 

manufacturer's  declaration  and  the  CE  mark  form 

part of the commissioning. 

It  is  prohibited  to  operate  the  system  if  the  EC 

manufacturer's  declaration  and  the  CE  mark  have 

not been provided.

 

 

 

 

 

 

 

1.1 Allgemeine Sicherheitshinweise

IMPORTANT  SAFETY  INSTRUCTIONS:  ATTENTION!  IT  IS 

IMPORTANT  FOR  SAFEGUARDING  HUMAN  LIVES  TO 

COMPLY WITH ALL INSTRUCTIONS!

 

 

 

 

 

 

THIS  MANUAL  MUST  BE  PRESERVED  UNDER  ALL  CIR-

CUMSTANCES! Please ensure that all those who are 

entrusted with the operation, maintenance and re-

pair of the system have access to this documentati-

on.

 

 

 

 

 

 

 

This garage drive door may only be assembled, wi-

red and connected, and commissioned by

qualified technicians. In particular, knowledge and 

experience is required in the following areas:

- general and special safety rules and regulations  

  and accident prevention provisions,

- use of safety equipment and devices,

- EN 13241-1 (Garage door product standard)

- EN 12635 (Installation and operation requirements)

- EN 12453 (Safety issues when using power-opera 

   ted doors and roller shutters)

- 2006/42/EC (Machinery Directive)

Electrical  installations  (230V)  at  site  may  only  be 

carried out by skilled electrical technicians.

The safety rules and regulations applicable for ac-

cident prevention must be complied with during in-

stallation.

The garage drive door may only be installed on a 

properly functioning garage door that is balanced

with respect to its weight.

IMPORTANT  SAFETY  INSTRUCTIONS  FOR  PREVEN-

TING PERSONAL INJURIES AND DAMAGE TO PRO-

PERTY!
IMPORTANT  INSTRUCTIONS  FOR  PROPER  INSTAL-

LATION AND OPERATION!

CONTENTS

 

 

Assembly drawings  

 

 

2

 

Overview diagram  

 

 

6

 

Controller connection diagram    

7

 

Brief instructions on programming  

8

1.0 

GENERAL INSTRUCTIONS   

 

9

1.1 

General notes on safety   

 

9

1.2 

Storage and transport    

 

10

1.3 

The garage door drive    

 

10

1.4 

Scope of supply  

 

 

10

1.5 

Proper use  

 

 

 

10

1.6 

Prerequisites for installation  

 

10

2.0 

ASSEMBLY 

 

 

 

10

2.1 

Preparatory work  

 

 

10

2.2 

Pre-assembly of the drive  

 

11

2.3 

Installing the drive 

 

 

11

2.4 

Affixing warning labels    

 

12

2.5  

Manual functional test /   

 

 

 

 

Emergency unlocking    

 

12

3.0 

COMMISSIONING 

 

 

13

3.1 

Menu control    

 

 

13

3.2 

Programming path and force    

13

3.3 

Adjusting the shutdown force    

14

3.4 

Testing the hindrance detection system   14

3.5 

Add-on functions in the menu    

14

3.6 

Wireless  

 

 

 

16

3.7 

Teaching the handheld transmitter 

 

 

      

(plug-in receiver)  

 

 

16

3.8 

Deleting the handheld transmitter  

 

 

 

(plug-in receiver)  

 

 

16

3.9 

Declaration of conformity  

 

16

3.10 

Handing over and user training    

16

4.0 

CONNECTING ACCESSORIES  

 

17

4.1 

Push-buttons 

 

 

 

17

4.2 

Light barrier  

 

 

 

17

4.3 

Safety switch strip  

 

 

17

4.4 

Antenna (plug-in receiver)  

 

17

4.5 

Signal module    

 

 

18

4.6 

Warning lamp / Door status indication   18

4.7 

External lighting   

 

 

18

4.8 

Emergency off / flap door contact  

19

4.9 

Centre suspension  

 

 

19

5.0 

OPERATING THE SYSTEM    

 

19

5.1 

Instructions for safe operation    

19

5.2 

Operation 

 

 

 

20

5.3 

Fault indications  

 

 

20

5.4 

Rectifying faults   

 

 

21

5.5 

Maintenance and repair  

 

22

6.0 

DISPOSAL 

 

 

 

22

7.0 

TECHNICAL SPECIFICATIONS  

 

22

8.0 

ACCESSORIES   

 

 

23

 

EC Explanation of installation

DOCO

MATIC 

 

 

 

 

 

9/23 

 

 

 

 

 

04-10

Summary of Contents for DOCOMATIC 1200

Page 1: ...DOCOMATIC 1200 Installation Manual With tips on operation and maintenance Garage door drives Art Nr 501003 GB DOCOMATIC 1 23 04 10 ...

Page 2: ...1 2 3 4 5 6 8 7 Ø3 Ø10 Ø5 6 10 13 17 a b e c d 1 2 3 4 Motor a DOCOMATIC 2 23 04 10 ...

Page 3: ...10 13 14 15 16 11 12 9 a b d c b a a b c 0 5 cm 0 5 cm DOCOMATIC 3 23 04 10 ...

Page 4: ...18 21 22 23 24 19 17 20 a Ø10 c Ø10 b 90 5 7cm max 30 DOCOMATIC 4 23 04 10 ...

Page 5: ...26 29 30 31 32 27 25 28 2x 4x a b Ø5 b 1 2 a Ø3 a b DOCOMATIC 5 23 04 10 ...

Page 6: ...5 01 04 01 03 02 02 01 01 01 02 03 00 03 01 02 01 01 07 01 06 06 00 BY 1270 BY 1225 10 00 2x 05 01 05 02 05 03 04 02 04 01 04 03 06 01 06 04 06 02 07 02 07 03 07 04 07 00 07 01 05 00 od e r 04 00 06 03 06 01 01 08 10 01 0 5 2 1 Y B 08 01 08 02 08 03 08 00 08 04 09 XX 08 05 08 XX 09 00 09 01 09 02 02 00 DOCOMATIC 6 23 04 10 ...

Page 7: ... delivery Only non latching contacts e g push buttons may be connected to START 1 2 and never self holding or latching contacts e g switch Self holding contacts generate a continuous signal and therefore they block all other func tions Control board B 300 01 OKP Wireless receiver on the plug in socket Molex B 300 01 OKP Motor 24 V DC Transformer Secondary Earth base plate Start command Light barri...

Page 8: ... the value set is always displayed the characters displayed in bold represent the pre programmed factory setting You can page through the individual values respectively using SCROLL After reaching the maximum value pressing the SCROLL button once again will display the mini mum value You can quit the respective menu with ENTER which always saves the current value displayed After completing the set...

Page 9: ...ons use of safety equipment and devices EN 13241 1 Garage door product standard EN 12635 Installation and operation requirements EN 12453 Safety issues when using power opera ted doors and roller shutters 2006 42 EC Machinery Directive Electrical installations 230V at site may only be carried out by skilled electrical technicians The safety rules and regulations applicable for ac cident prevention...

Page 10: ...e Before installing the drive the garage door must be in proper mechanical condition It must be possible to operate the door by hand without applying any large amount of force and it must remain fixed in any position when it is stopped The garage door must be checked by qualified specialists and if the above condition is not fulfilled it must be repaired before installing the drive The lintel and ...

Page 11: ...f the mushroom head bolt is correctly seated in the deflection roller assembly holder FIG 12 Tighten the drive medium The chain or the toothed belt must then be pre tensioned to such an extent that the chain or the toothed belt does not drop down any longer FIG 13 Test the carriage Finally check whether the carriage can be moved easily in the rail To do this operate the emergency unlocking lever o...

Page 12: ... cover in place After all of the work has been completed please ensure that the light cover is put back in place and fastened with the screw provided 2 4 Affix warning labels The warning label which draws attention to the risk of jamming and serves as a reminder for regular checking of the hindrance detection system must be permanently affixed at a clearly visible location or in the vicinity of th...

Page 13: ...enu Briefly press the ENTER button in order to quit the menu and to save the settings selected green LED goes off If you wish to return to the menu press the SCROLL button instead in this case the menu begins once again with the first menu option P 3 2 Programming path and force P The attachment FIG 7 a must be latched and locked in the carriage FIG 13 The factory setting for the force stage 5 may...

Page 14: ...unters a mass of 20 Kg at the centre of the lower edge of the door safety shutdown to protect against lifting human beings other objects 3 5 Add on functions in the menu The add on functions listed in the following passage are used to adjust and adapt the garage door drive to every specific installation and therefore they should only be used in case of adaptation to the application Further infor m...

Page 15: ...briefly on ENTER POINT 1 REVERSING BEHAVIOUR This specifies whether the drive performs a partial or complete reversal when a hindrance is detected POINT 2 SOFT MOVEMENT FUNCTION This enables the selection of a short approx 7 cm or long approx 15 cm soft movement function at the beginning and end of the door movement the longer phase leads to more gentle braking and closure POINT 3 AUTOMATIC DOOR C...

Page 16: ...er of the machine or his authorised representative must effect the EC Declaration of Conformity in accordance with MRL 2006 42 EC Appendix II 1 A and the CE mark in accordance with MRL 2006 42 EC Appendix III 3 10 Handing over and user training Hand over the machine including the documentation see EN 12635 to the owner of the system Please ensure that the operator and user are briefed and trained ...

Page 17: ...r of light barriers is used they must be installed opposite one another and connected in series The positive voltage supply 24 V of the transmitter light barrier TX and receiver light barrier RX is fed on terminal 5 The negative power supply 0 V of the transmitter light barrier is fed at terminal 6 wired earth and the negative voltage supply of the receiver light barrier is connected to terminal 8...

Page 18: ... rating of max 1A in order to rule out any damage to the controller The maximum contact load bearing capacity is 1A on 230 V AC or 30 V DC Use suitable cable for the connection of the door status indication or warning lamp in keeping with the voltage load used We recommend that the warning lamp be installed at a point that is exposed as far as possible and above all can be seen easily from all pos...

Page 19: ...NT FOR SAFEGUARDING HUMAN LIVES TO COMPLY WITH ALL INSTRUCTIONS THESE INSTRUCTIONS MUST BE KEPT IN SAFE CUSTODY When operating the emergency unlocking mechanism there can be uncontrolled movements of the garage door if springs are weak or broken or if the door is not balanced by weight The emergency unlocking mechanism may only be operated when the mains plug has been removed 5 1 Instructions for ...

Page 20: ...R TO LIFE Faults in the 230 V part of the system may only be attended to by skilled electrical technicians Service and repair work may only be carried out by qualified and skilled technicians Please do not operate the system if service or repair work is required Every time that the 230 V AC mains power supply is switched on the first thing the control electronics will do is to perform a self test ...

Page 21: ...installation Correct the force setting Door opens slightly and switches off after with a new installation Force setting too low Correct the force setting Door is too heavy Use a drive with higher power rating Push rod angle too large Correct the installation Door is very stiff Have maintenance carried out on the door Door closes slightly and switches off reverses Change in the door mechanics Have ...

Page 22: ... weeks Any faults must be attended to imme diately by a qualified and skilled technician FIG 29 The following parts of the drive are subject to wear and tear and must be replaced after 80 000 operating cycles or 10 years at the latest Toothed belt 04 00 04 03 chain 05 00 05 02 deflection roller assembly 07 00 07 04 drive as sembly 6 00 06 04 and geared motor 01 02 Chains should be lubricated sligh...

Page 23: ...m range Flap door contact Safety switch strip 8 2 Kohm Warning lamp 24 V 15 W Flash lamp 230 V 15 W Signal module Green signal Red signal Rail extension 1 00 m Rail extension 2 00 m Rail extension 3 00 m Push rod extender Various lengths on request Supplementary locking set for the sectional door Supplementary locking set for the hinged door Sectional door fitting Swing door fitting Curved door ar...

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