Doco DOCOMATIC 1200 Installation Manual Download Page 12

FIG. 18/19: Mounting the lintel fixture
• Place the lintel fixture supplied along with the equipment based on the dimensions obtained (centre of the door, instal-

lation height) on the lintel (depending on the site conditions, the fixing screws supplied may have to replaced with other 

suitable ones). Please note: Cover the drive when performing any drilling work! 

FIG. 20: Fix the rail on the lintel
• Finally, mount the rail on the lintel fixture.

FIG. 21: Position the slotted brackets
• In the next step, the slotted brackets are fixed to the rail. The required dimensions are derived from the installation height 

obtained earlier (ensure horizontal installation of the rails!).

FIG. 22: Fixing the drive to the roof
• Following this, swing the rail up to the garage roof. Please ensure that the rail is aligned in the centre of the door marked 

previously. Prevent the rail from falling down. Mark the bore holes.

• Fix the rail to the garage roof using suitable dowels, screws and flat washers.

FIG. 23/24: Mount the drive head to the rail
• Fix the drive head with the motor axis on the pinion located in the rail.
• Finally, tighten it using the screws supplied.

FIG. 21-24: Alternatively, the roof fixture can also be connected directly to the drive head using the slotted brackets; see 

the overview drawing.

FIG. 25: Fixing the garage door holder
• First, manually unlock the carriage and push it in the direction of the lintel.
• Then fix the door holder to the door using at least 4 screws.

FIG. 26/27: Install the emergency unlocking mechanism

• Installation of the external unlocking mechanism is absolutely necessary for garages that do not have a second access 

route, so as to be able to open the garage from outside in case of an emergency. If no internal twist grip is available, the 

emergency unlocking mechanism must be installed using a key lock (Item no. B 146.02, accessories). Please check to see 

if the emergency unlocking mechanism is working (see 2.5).

FIG. 28: Put the light cover in place
•After all of the work has been completed, please ensure that the light cover is put back in place and fastened with the 

screw provided.

2.4 Affix warning labels

The warning label, which draws attention to the risk of jamming and serves as a reminder for regular checking of 

the hindrance detection system, must be permanently affixed at a clearly visible location or in the vicinity of the 

operating elements that have been installed permanently.

The warning label that contains notes regarding the operation of the emergency unlocking mechanism must be 

fixed permanently near it and must be clearly and easily visible.

The warning label that advises children to stay away from the area of the open door must be fixed permanently 

near the pivoting range and it must be clearly and easily visible.

2.5 Manual functional test / Emergency unlocking test

After completing the installation, please ensure that the functioning of the garage door has not been affected by installing 

the drive. 

• Disconnect the mains plug. Unlock the garage door drive using the emergency unlocking mechanism. Please note that 

there can be uncontrolled movements in the event of broken spring / cable or if the door is not properly balanced!  

• Open and close the door manually a number of times (when doing so, every time that the carriage (FIG. 11) is pulled 

over the attachment (FIG. 8, a), the emergency unlocking mechanism must be pulled) and ensure that the garage door 

moves easily in the process. While doing so, the carriage of the drive may not collide with the deflection roller at the front 

or the drive head at the rear under any circumstances. The garage door may not collide with the drive.

• Check the cord tension of the emergency unlocking mechanism. In the closed condition, the cord must be slightly taut so 

that operating the door twist grip is enough to operate the emergency unlocking lever at the carriage of the drive and to 

unlock the carriage. The cord may not slacken while the door is in motion.

• Move the garage door until the attachment latches again. It should no longer be possible to move the garage manu-

ally. 

m

m

0

5

DOCO

MATIC 

 

 

 

 

 

12/23 

 

 

 

 

 

04-10

Summary of Contents for DOCOMATIC 1200

Page 1: ...DOCOMATIC 1200 Installation Manual With tips on operation and maintenance Garage door drives Art Nr 501003 GB DOCOMATIC 1 23 04 10 ...

Page 2: ...1 2 3 4 5 6 8 7 Ø3 Ø10 Ø5 6 10 13 17 a b e c d 1 2 3 4 Motor a DOCOMATIC 2 23 04 10 ...

Page 3: ...10 13 14 15 16 11 12 9 a b d c b a a b c 0 5 cm 0 5 cm DOCOMATIC 3 23 04 10 ...

Page 4: ...18 21 22 23 24 19 17 20 a Ø10 c Ø10 b 90 5 7cm max 30 DOCOMATIC 4 23 04 10 ...

Page 5: ...26 29 30 31 32 27 25 28 2x 4x a b Ø5 b 1 2 a Ø3 a b DOCOMATIC 5 23 04 10 ...

Page 6: ...5 01 04 01 03 02 02 01 01 01 02 03 00 03 01 02 01 01 07 01 06 06 00 BY 1270 BY 1225 10 00 2x 05 01 05 02 05 03 04 02 04 01 04 03 06 01 06 04 06 02 07 02 07 03 07 04 07 00 07 01 05 00 od e r 04 00 06 03 06 01 01 08 10 01 0 5 2 1 Y B 08 01 08 02 08 03 08 00 08 04 09 XX 08 05 08 XX 09 00 09 01 09 02 02 00 DOCOMATIC 6 23 04 10 ...

Page 7: ... delivery Only non latching contacts e g push buttons may be connected to START 1 2 and never self holding or latching contacts e g switch Self holding contacts generate a continuous signal and therefore they block all other func tions Control board B 300 01 OKP Wireless receiver on the plug in socket Molex B 300 01 OKP Motor 24 V DC Transformer Secondary Earth base plate Start command Light barri...

Page 8: ... the value set is always displayed the characters displayed in bold represent the pre programmed factory setting You can page through the individual values respectively using SCROLL After reaching the maximum value pressing the SCROLL button once again will display the mini mum value You can quit the respective menu with ENTER which always saves the current value displayed After completing the set...

Page 9: ...ons use of safety equipment and devices EN 13241 1 Garage door product standard EN 12635 Installation and operation requirements EN 12453 Safety issues when using power opera ted doors and roller shutters 2006 42 EC Machinery Directive Electrical installations 230V at site may only be carried out by skilled electrical technicians The safety rules and regulations applicable for ac cident prevention...

Page 10: ...e Before installing the drive the garage door must be in proper mechanical condition It must be possible to operate the door by hand without applying any large amount of force and it must remain fixed in any position when it is stopped The garage door must be checked by qualified specialists and if the above condition is not fulfilled it must be repaired before installing the drive The lintel and ...

Page 11: ...f the mushroom head bolt is correctly seated in the deflection roller assembly holder FIG 12 Tighten the drive medium The chain or the toothed belt must then be pre tensioned to such an extent that the chain or the toothed belt does not drop down any longer FIG 13 Test the carriage Finally check whether the carriage can be moved easily in the rail To do this operate the emergency unlocking lever o...

Page 12: ... cover in place After all of the work has been completed please ensure that the light cover is put back in place and fastened with the screw provided 2 4 Affix warning labels The warning label which draws attention to the risk of jamming and serves as a reminder for regular checking of the hindrance detection system must be permanently affixed at a clearly visible location or in the vicinity of th...

Page 13: ...enu Briefly press the ENTER button in order to quit the menu and to save the settings selected green LED goes off If you wish to return to the menu press the SCROLL button instead in this case the menu begins once again with the first menu option P 3 2 Programming path and force P The attachment FIG 7 a must be latched and locked in the carriage FIG 13 The factory setting for the force stage 5 may...

Page 14: ...unters a mass of 20 Kg at the centre of the lower edge of the door safety shutdown to protect against lifting human beings other objects 3 5 Add on functions in the menu The add on functions listed in the following passage are used to adjust and adapt the garage door drive to every specific installation and therefore they should only be used in case of adaptation to the application Further infor m...

Page 15: ...briefly on ENTER POINT 1 REVERSING BEHAVIOUR This specifies whether the drive performs a partial or complete reversal when a hindrance is detected POINT 2 SOFT MOVEMENT FUNCTION This enables the selection of a short approx 7 cm or long approx 15 cm soft movement function at the beginning and end of the door movement the longer phase leads to more gentle braking and closure POINT 3 AUTOMATIC DOOR C...

Page 16: ...er of the machine or his authorised representative must effect the EC Declaration of Conformity in accordance with MRL 2006 42 EC Appendix II 1 A and the CE mark in accordance with MRL 2006 42 EC Appendix III 3 10 Handing over and user training Hand over the machine including the documentation see EN 12635 to the owner of the system Please ensure that the operator and user are briefed and trained ...

Page 17: ...r of light barriers is used they must be installed opposite one another and connected in series The positive voltage supply 24 V of the transmitter light barrier TX and receiver light barrier RX is fed on terminal 5 The negative power supply 0 V of the transmitter light barrier is fed at terminal 6 wired earth and the negative voltage supply of the receiver light barrier is connected to terminal 8...

Page 18: ... rating of max 1A in order to rule out any damage to the controller The maximum contact load bearing capacity is 1A on 230 V AC or 30 V DC Use suitable cable for the connection of the door status indication or warning lamp in keeping with the voltage load used We recommend that the warning lamp be installed at a point that is exposed as far as possible and above all can be seen easily from all pos...

Page 19: ...NT FOR SAFEGUARDING HUMAN LIVES TO COMPLY WITH ALL INSTRUCTIONS THESE INSTRUCTIONS MUST BE KEPT IN SAFE CUSTODY When operating the emergency unlocking mechanism there can be uncontrolled movements of the garage door if springs are weak or broken or if the door is not balanced by weight The emergency unlocking mechanism may only be operated when the mains plug has been removed 5 1 Instructions for ...

Page 20: ...R TO LIFE Faults in the 230 V part of the system may only be attended to by skilled electrical technicians Service and repair work may only be carried out by qualified and skilled technicians Please do not operate the system if service or repair work is required Every time that the 230 V AC mains power supply is switched on the first thing the control electronics will do is to perform a self test ...

Page 21: ...installation Correct the force setting Door opens slightly and switches off after with a new installation Force setting too low Correct the force setting Door is too heavy Use a drive with higher power rating Push rod angle too large Correct the installation Door is very stiff Have maintenance carried out on the door Door closes slightly and switches off reverses Change in the door mechanics Have ...

Page 22: ... weeks Any faults must be attended to imme diately by a qualified and skilled technician FIG 29 The following parts of the drive are subject to wear and tear and must be replaced after 80 000 operating cycles or 10 years at the latest Toothed belt 04 00 04 03 chain 05 00 05 02 deflection roller assembly 07 00 07 04 drive as sembly 6 00 06 04 and geared motor 01 02 Chains should be lubricated sligh...

Page 23: ...m range Flap door contact Safety switch strip 8 2 Kohm Warning lamp 24 V 15 W Flash lamp 230 V 15 W Signal module Green signal Red signal Rail extension 1 00 m Rail extension 2 00 m Rail extension 3 00 m Push rod extender Various lengths on request Supplementary locking set for the sectional door Supplementary locking set for the hinged door Sectional door fitting Swing door fitting Curved door ar...

Reviews: