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4.5 Signal module

Using the optional signal module B 300.04, red and green signal lamps of up to max. 60 W respectively can be connected 

to the 230 V supply.
FUNCTION:
While opening, the red signal lights up or starts flashing after input of the start impulse (setting via menu, see 3.5 / b: binary 

add-on functions / POINT 6 or brief instructions on page 8).

After expiry of the lead time that can be set in various steps of 0 -12 sec. (menu H, see 3.5 / H: Lead time for the signal or 

brief instructions on page 8) the door starts moving and the red signal lamp lights up permanently. If the door is open, the 

red signal lamp goes off and the green signal lamp lights up.

While closing, the green signal lamp goes off once the start impulse is input and the red signal lamp lights up or begins to 

flash. After the lead time has elapsed the door begins to move and the signal changes to continuous red light. The red signal 

lamp goes off once the door is closed.

ATTENTION - DANGER TO LIFE! The screw fasteners of the signal module are also used to feed the power supply to 

the signal connection; they carry 230 V AC! Ensure that the drive has been unplugged from the mains supply when 

any work is being done, and prevent it from being plugged in!

INSTALLATION:

• (FIG. 28) Disconnect the power supply to the drive (remove the plug) and take off the light cover.
• (FIG. 30/31) Unscrew the hood and remove it.
• (FIG. 32) Remove the caps of the screw fasteners, place the signal module and fasten it with screws, and put on the caps 

again.

• Fasten and tighten the hood with the screws, and then you can connect the signal to the terminals of the signal module. 

Please use cable cores having min. 0.75mm² up to a maximum length of 20 m.

• Put the light cover back in place and fasten it.

After installing the signal module, the warning lamp connection (terminals 9/10) works automatically as a door sta-

tus indication (see 4.6), since the warning or flashing feature must be implemented via the red signal lamp.

                                                                                                                                                      

                                                                              

The potential-free connection for warning lamp / door status indication must be protected externally with a fuse 

rating of max. 1A, in order to rule out any damage to the controller. The maximum contact load-bearing capacity 

is 1A on 230 V AC or 30 V DC.

Use suitable cable for the connection of the door status indication or warning lamp in keeping with the voltage / load used. 

We recommend that the warning lamp be installed at a point that is exposed as far as possible and, above all, can be seen 

easily from all positions at risk from the door movement.

Door status indication:
As a rule, if the signal module is installed (see 4.5), the connection at terminals 9/10 acts as the door status indication; it ge-

nerates a continuous signal when the status is "Door closed", which can be wired with any desired application. The same is 

true when the signal module is not plugged in and when the automatic door close feature is disabled (inactive) (see 3.5 / 

binary add-on functions / POINT 3).

Warning lamp:

When the signal module is not plugged in (see 4.5) but the automatic door close feature is enabled (active) (see 3.5 / b: 

binary add-on functions / POINT 3) the connection at terminals 9/10 works, in general, as a warning lamp connection.

You have the option of connecting a warning lamp (without integrated flashing control electronics) or a flashing lamp (with 

integrated flashing control electronics). You can make this selection in the menu (see 3.5 / b: binary add-on functions / 

POINT 6 or brief instructions on page 8).

The lead time can be configured in the menu from 0 - 12 sec. (see 3.5 / U: Lead time for warning lamp or brief instructions 

on page 8).

4.7 External lighting

ATTENTION - DANGER TO LIFE! Terminals 15/16 for the external lighting carry 230 V AC! Ensure that the drive has been 

unplugged from the mains supply when any work is being done and prevent it from being plugged in!

An external supplementary lamp of 230 V AC up to max. 60 W or a switching relay can be connected directly to terminals 

15/16/17. The connection is held live for the same period of time as that of the lighting of the drive-internal illumination

and can be set in various steps (see 3.5 / L: lighting period or brief instructions on page 8). We recommend

the use of cable cores having a cross-section of at least 0.75mm² up to a total length of max. 20 m.

DOCOMATIC 18/23 04-10

4.6 Warnleuchte/Torzustandsmeldung

DOCO

MATIC

 

 

 

 

 

 

18/23 

 

 

 

 

 

04-10

Summary of Contents for DOCOMATIC 1200

Page 1: ...DOCOMATIC 1200 Installation Manual With tips on operation and maintenance Garage door drives Art Nr 501003 GB DOCOMATIC 1 23 04 10 ...

Page 2: ...1 2 3 4 5 6 8 7 Ø3 Ø10 Ø5 6 10 13 17 a b e c d 1 2 3 4 Motor a DOCOMATIC 2 23 04 10 ...

Page 3: ...10 13 14 15 16 11 12 9 a b d c b a a b c 0 5 cm 0 5 cm DOCOMATIC 3 23 04 10 ...

Page 4: ...18 21 22 23 24 19 17 20 a Ø10 c Ø10 b 90 5 7cm max 30 DOCOMATIC 4 23 04 10 ...

Page 5: ...26 29 30 31 32 27 25 28 2x 4x a b Ø5 b 1 2 a Ø3 a b DOCOMATIC 5 23 04 10 ...

Page 6: ...5 01 04 01 03 02 02 01 01 01 02 03 00 03 01 02 01 01 07 01 06 06 00 BY 1270 BY 1225 10 00 2x 05 01 05 02 05 03 04 02 04 01 04 03 06 01 06 04 06 02 07 02 07 03 07 04 07 00 07 01 05 00 od e r 04 00 06 03 06 01 01 08 10 01 0 5 2 1 Y B 08 01 08 02 08 03 08 00 08 04 09 XX 08 05 08 XX 09 00 09 01 09 02 02 00 DOCOMATIC 6 23 04 10 ...

Page 7: ... delivery Only non latching contacts e g push buttons may be connected to START 1 2 and never self holding or latching contacts e g switch Self holding contacts generate a continuous signal and therefore they block all other func tions Control board B 300 01 OKP Wireless receiver on the plug in socket Molex B 300 01 OKP Motor 24 V DC Transformer Secondary Earth base plate Start command Light barri...

Page 8: ... the value set is always displayed the characters displayed in bold represent the pre programmed factory setting You can page through the individual values respectively using SCROLL After reaching the maximum value pressing the SCROLL button once again will display the mini mum value You can quit the respective menu with ENTER which always saves the current value displayed After completing the set...

Page 9: ...ons use of safety equipment and devices EN 13241 1 Garage door product standard EN 12635 Installation and operation requirements EN 12453 Safety issues when using power opera ted doors and roller shutters 2006 42 EC Machinery Directive Electrical installations 230V at site may only be carried out by skilled electrical technicians The safety rules and regulations applicable for ac cident prevention...

Page 10: ...e Before installing the drive the garage door must be in proper mechanical condition It must be possible to operate the door by hand without applying any large amount of force and it must remain fixed in any position when it is stopped The garage door must be checked by qualified specialists and if the above condition is not fulfilled it must be repaired before installing the drive The lintel and ...

Page 11: ...f the mushroom head bolt is correctly seated in the deflection roller assembly holder FIG 12 Tighten the drive medium The chain or the toothed belt must then be pre tensioned to such an extent that the chain or the toothed belt does not drop down any longer FIG 13 Test the carriage Finally check whether the carriage can be moved easily in the rail To do this operate the emergency unlocking lever o...

Page 12: ... cover in place After all of the work has been completed please ensure that the light cover is put back in place and fastened with the screw provided 2 4 Affix warning labels The warning label which draws attention to the risk of jamming and serves as a reminder for regular checking of the hindrance detection system must be permanently affixed at a clearly visible location or in the vicinity of th...

Page 13: ...enu Briefly press the ENTER button in order to quit the menu and to save the settings selected green LED goes off If you wish to return to the menu press the SCROLL button instead in this case the menu begins once again with the first menu option P 3 2 Programming path and force P The attachment FIG 7 a must be latched and locked in the carriage FIG 13 The factory setting for the force stage 5 may...

Page 14: ...unters a mass of 20 Kg at the centre of the lower edge of the door safety shutdown to protect against lifting human beings other objects 3 5 Add on functions in the menu The add on functions listed in the following passage are used to adjust and adapt the garage door drive to every specific installation and therefore they should only be used in case of adaptation to the application Further infor m...

Page 15: ...briefly on ENTER POINT 1 REVERSING BEHAVIOUR This specifies whether the drive performs a partial or complete reversal when a hindrance is detected POINT 2 SOFT MOVEMENT FUNCTION This enables the selection of a short approx 7 cm or long approx 15 cm soft movement function at the beginning and end of the door movement the longer phase leads to more gentle braking and closure POINT 3 AUTOMATIC DOOR C...

Page 16: ...er of the machine or his authorised representative must effect the EC Declaration of Conformity in accordance with MRL 2006 42 EC Appendix II 1 A and the CE mark in accordance with MRL 2006 42 EC Appendix III 3 10 Handing over and user training Hand over the machine including the documentation see EN 12635 to the owner of the system Please ensure that the operator and user are briefed and trained ...

Page 17: ...r of light barriers is used they must be installed opposite one another and connected in series The positive voltage supply 24 V of the transmitter light barrier TX and receiver light barrier RX is fed on terminal 5 The negative power supply 0 V of the transmitter light barrier is fed at terminal 6 wired earth and the negative voltage supply of the receiver light barrier is connected to terminal 8...

Page 18: ... rating of max 1A in order to rule out any damage to the controller The maximum contact load bearing capacity is 1A on 230 V AC or 30 V DC Use suitable cable for the connection of the door status indication or warning lamp in keeping with the voltage load used We recommend that the warning lamp be installed at a point that is exposed as far as possible and above all can be seen easily from all pos...

Page 19: ...NT FOR SAFEGUARDING HUMAN LIVES TO COMPLY WITH ALL INSTRUCTIONS THESE INSTRUCTIONS MUST BE KEPT IN SAFE CUSTODY When operating the emergency unlocking mechanism there can be uncontrolled movements of the garage door if springs are weak or broken or if the door is not balanced by weight The emergency unlocking mechanism may only be operated when the mains plug has been removed 5 1 Instructions for ...

Page 20: ...R TO LIFE Faults in the 230 V part of the system may only be attended to by skilled electrical technicians Service and repair work may only be carried out by qualified and skilled technicians Please do not operate the system if service or repair work is required Every time that the 230 V AC mains power supply is switched on the first thing the control electronics will do is to perform a self test ...

Page 21: ...installation Correct the force setting Door opens slightly and switches off after with a new installation Force setting too low Correct the force setting Door is too heavy Use a drive with higher power rating Push rod angle too large Correct the installation Door is very stiff Have maintenance carried out on the door Door closes slightly and switches off reverses Change in the door mechanics Have ...

Page 22: ... weeks Any faults must be attended to imme diately by a qualified and skilled technician FIG 29 The following parts of the drive are subject to wear and tear and must be replaced after 80 000 operating cycles or 10 years at the latest Toothed belt 04 00 04 03 chain 05 00 05 02 deflection roller assembly 07 00 07 04 drive as sembly 6 00 06 04 and geared motor 01 02 Chains should be lubricated sligh...

Page 23: ...m range Flap door contact Safety switch strip 8 2 Kohm Warning lamp 24 V 15 W Flash lamp 230 V 15 W Signal module Green signal Red signal Rail extension 1 00 m Rail extension 2 00 m Rail extension 3 00 m Push rod extender Various lengths on request Supplementary locking set for the sectional door Supplementary locking set for the hinged door Sectional door fitting Swing door fitting Curved door ar...

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