Dixon Bayco FT7000 Maintenance & Operating Instructions Download

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REV E 3/25/20

877.582.3569

FT7000, RACK MONITOR MANUAL 11033PA-ATEX

Table of Contents

Certifications ................................................................................................................................... 3

Product Overview ........................................................................................................................... 4

Compatibility .............................................................................................................................. 4

Interface ...................................................................................................................................... 5

Remote Interface ......................................................................................................................... 6

Output Relays.............................................................................................................................. 6

Bypass ......................................................................................................................................... 7

Trailer Identification and Verification ........................................................................................ 7

LINX Overfill detection system.................................................................................................. 7

Accessories ................................................................................................................................. 8

Technical Specifications ................................................................................................................. 8

Installation..................................................................................................................................... 10

Mechanical ................................................................................................................................ 10

Electrical ................................................................................................................................... 13

Configuration ............................................................................................................................ 22

Maintenance .................................................................................................................................. 25

Replacement Parts ..................................................................................................................... 28

Managing Bypass Cards ........................................................................................................... 31

Operation....................................................................................................................................... 32

Loading Procedure .................................................................................................................... 34

Bypass Procedure ...................................................................................................................... 35

FAQ & Troubleshooting ............................................................................................................... 36

Warranty ....................................................................................................................................... 37

Support .......................................................................................................................................... 37

Summary of Contents for FT7000

Page 1: ...hone 01 800 00 DIXON 34966 Fax 01 81 8354 8197 E mail contactenos dixonvalve com mx Canada Dixon Group Canada Limited Innisfil Barrie Ontario Phone 705 436 1125 Fax 705 436 6251 Toll Free 877 963 4966...

Page 2: ...e 6 Output Relays 6 Bypass 7 Trailer Identification and Verification 7 LINX Overfill detection system 7 Accessories 8 Technical Specifications 8 Installation 10 Mechanical 10 Electrical 13 Configurati...

Page 3: ...ions The enclosure has explosionproof flameproof IP54 certifications This product is compliant with the following standards CSA C22 2 NO 61010 1 12 CSA C22 2 NO 30 M1986 CSA C22 2 NO 157 92 CSA C22 2...

Page 4: ...bility The FT7000 is compatible with overfill sensors and systems designed to meet the API 1004 and or EN13922 standards Most industry standard equipment will fall under one or both standards The moni...

Page 5: ...mit relays While the indicators are on the permit relays are energized 3 5WIRE SENSOR MODE Illuminates to indicate a trailer having 5 wire sensors has been attached and identified 4 2WIRE SENSOR MODE...

Page 6: ...lays are failsafe featuring several methods of protection against failure The relays feature a hardware feedback safety check that constantly monitors for any stuck or welded contacts Should any relay...

Page 7: ...000 can read trailer identification modules and search its internal list of valid trailers This function will not work without the use of the RS485 communications port and the RackView software If the...

Page 8: ...ally Open A deadman switch will require the driver to actively hold a switch during the entirety of the loading process Releasing the switch while loading will cause the FT7000 to go non permissive Te...

Page 9: ...Co Lo J8 1 12 6V 187mA 0 59W 7 4uF 9 1mH J8 2 12 6V 187mA 0 59W 7 4uF 9 1mH J8 3 12 6V 187mA 0 59W 7 4uF 9 1mH J8 4 12 6V 187mA 0 59W 7 4uF 9 1mH J8 5 12 6V 187mA 0 59W 7 4uF 9 1mH J8 6 12 6V 187mA 0...

Page 10: ...on surface be accessible If this mounting method will not work the enclosure may be installed using lag bolts however caution should be taken to ensure the monitor is securely installed 1 Using the bo...

Page 11: ...hread the nuts onto the back of each bolt before releasing the monitor WARNING WHEN CLOSING THE LID ENSURE THAT NO WIRES ARE CAUGHT IN THE JOINT TIGHTENING THE LID WHILE WIRES ARE IN THE FLAME PATH MA...

Page 12: ...REV E 3 25 20 877 582 3569 12 FT7000 RACK MONITOR MANUAL 11033PA ATEX Technical Specifications section above following the bolt pattern shown below...

Page 13: ...ly connection to the FT7000 must be made with rigid metal conduit or armoured cable or other means which provides adequate equipotential bonding of the equipment La connexion d alimentation au FT7000...

Page 14: ...circuit breaker protected line The circuit breaker in line with FT7000 must have a breaking capacity of 5 000A or more Terminals showing this symbol must we wired using cables rated for at least 194...

Page 15: ...for intended usage and threading for each cable entry DO NOT DEVIATE FROM THE INTENDED USAGE OF EACH CABLE ENTRY I S AND NON I S CABLING MUST NOT USE THE SAME CABLE ENTRY NE JAMAIS INTERCHANGER LES EN...

Page 16: ...REV E 3 25 20 877 582 3569 16 FT7000 RACK MONITOR MANUAL 11033PA ATEX...

Page 17: ...0 will autoswitch to work with the supply voltage 2 Connect loads to the output relay terminal block J2 as necessary Each relay is Single Pole Double Throw Form C having a common normally closed and n...

Page 18: ...REV E 3 25 20 877 582 3569 18 FT7000 RACK MONITOR MANUAL 11033PA ATEX...

Page 19: ...N switch install the switch wires into the terminals of J9 Polarity does not matter for this connector The deadman and estop wiring should exit the enclosure from the bottom Intrinsically safe enclosu...

Page 20: ...877 582 3569 20 FT7000 RACK MONITOR MANUAL 11033PA ATEX WIRE COLORS ARE SPECIFIC TO DIXON FLOTECH RACK CORDS OTHER MANUFACTURERS MAY NOT FOLLOW THE SAME COLORING CONVENTION REFER TO CORD MANUFACTURER...

Page 21: ...to avoid malfunction 6 Verify that all cable entries are sealed using a conduit fitting cable gland or stopping plug 7 Before closing the enclosure or energizing the FT7000 complete the configuration...

Page 22: ...ned ON as well as the appropriate numbered switch in the 5W EN bank o Trailers having On board monitors generally have no diagnostic wire preventing the rack from determining the number of sensors In...

Page 23: ...t the connected button as a deadman switch The deadman switch should be normally open and must be held at all times to enable the rack s output relays o The NEW TAG switch is used in the bypass key pa...

Page 24: ...dbus system to enable remote viewing o Once the rack monitor has been connected to the Modbus data bus the Modbus address must be set to a unique number so that no interference will occur on the Modbu...

Page 25: ...CONTACTEZ DIXON SI LE JOINT ANTI INFLAMMABLE EST ENDOMMAG The FT7000 has few parts that will require regular maintenance however it is important to service annually to extend the life of the monitor...

Page 26: ...r coating of grease If the flame path is not thoroughly coated apply a lithium or silicone based grease to the areas highlighted Recommended grease Dixon 10613 5 Replace corrosion inhibiting foam 6 Ve...

Page 27: ...REV E 3 25 20 877 582 3569 27 FT7000 RACK MONITOR MANUAL 11033PA ATEX 8 Replace corrosion inhibitor 9 Close lid and tighten all 12 lid screws 10 Restore power to unit...

Page 28: ...74 10975 The stated rating for all replaceable fuses should not be exceeded however if a fuse does burn out replace the fuse with a Dixon brand or Dixon approved fuse Replacing the fuse with a non app...

Page 29: ...d at time of relay change o TIM serial number at time of relay change o WET DRY status of sensors at time of relay change The SD card may also function as a means to update the rack monitor s software...

Page 30: ...only a ground card present but pairing an overfill card requires a ground card and an overfill card to be present during the pairing process Silicone Dielectric Grease Packet Replacement Part Number 1...

Page 31: ...open the lid to access the configuration switches 3 Move the NEW TAG switch to the right ON position 4 Close the rack monitor lid 5 Restore power to the rack monitor 6 One at a time place a bypass ca...

Page 32: ...N DU FT7000 D UNE MANI RE NON D FINI DANS CE MANUEL POURRAIT NUIRE LA S CURIT While loading a trailer the front of the FT7000 will indicate the status of the monitor s outputs as well as the trailer s...

Page 33: ...elay is energized If no ground configurations are enabled the ground indicator and relay will be active constantly 6 BYPASS ACTIVE Indicator shows red when Overfill bypass is active and blue when Grou...

Page 34: ...o ground devices are enabled in the monitor configuration the monitor not require any ground verification to become permissive Once a valid ground device is found and the overfill sensors are detected...

Page 35: ...e bypass card and verified it is paired the unit will enter bypass mode Ground bypass cards can only enter ground bypass mode indicated by a blue bypass light Overfill bypass cards can only enter over...

Page 36: ...ould this occur the system will detect a failure and enter a failsafe mode to prevent further damage or unsafe operation Please contact Dixon support if this is the suspected failure No lights are sho...

Page 37: ...T7000 RACK MONITOR MANUAL 11033PA ATEX Warranty For warranty claims and information regarding coverage please contact Dixon Support at 1 513 874 8499 Support Dixon Bayco 7280 Union Center Blvd West Ch...

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