Dinli DL702, Service Manual

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GENERAL INFORMATION
Before Servicing
Before starting to perform an inspection service or carry out a disassembly and reassembly operation on a
quad, read the precautions given below. To facilitate actual operations, notes, illustrations, photographs,
cautions, and detailed descriptions have been included in each chapter wherever necessary. This section
explains the items that require particular attention during the removal and reinstallation or disassembly and
reassembly of general parts.
Especially note the following:
(1) Dirt
Before removal and disassembly, clean the quad. Any dirt entering the engine will shorten the life of the
quad. For the same reason, before installing a new part, clean off any dust or metal fillings.
(2) Battery Ground
Disconnect the ground (-) wire from the battery before performing any disassembly operations on the
quad. This prevents the engine from accidentally turning over while work is being carried out, sparks
from being generated while disconnecting the wires from electrical parts, as well as damage to the
electrical parts themselves. For reinstallation, first connect the positive wire to the positive (+) terminal
of the battery.
(3) Installation, Assembly
Generally, installation or assembly is the reverse of removal or disassembly. However, if installation or
assembly sequence is given in this Service Manual, follow it. Note parts locations and cable, wire, and
hose routing during removal or disassembly so they can be installed or assembled in the same way. It is
preferable to mark and record the locations and routing whenever possible.
(4) Tightening Sequence
When installing bolts, nuts, or screws for which a tightening sequence is given in this Service Manual,
make sure to follow the sequence. When installing a part with several bolts, nuts, or screws, start them
all in their holes and tighten them to a snug fit, thus ensuring that the part has been installed in its
proper location. Then, tighten them to the specified torque in the tightening sequence and method
indicated. If tightening sequence instructions are not given, tighten them evenly in a cross pattern.
Conversely, to remove a pat, first loosen all the bolts, nuts, or screws that are retaining the part a
1/4-turn before removing them.
(5) Torque
When torque values are given in this Service Manual, use them. Either too little or too much torque may
lead to serious damage. Use a good quality, reliable torque wrench.
(6) Force
Common sense should dictate how much force is necessary in assembly and disassembly. If a part