Dinli DL-901, Service Manual

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6-16
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ENGINE
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Install Main Shaft Assy and Counter Shaft Assy with gears
engaged into Crankcase 1.
Note:
Pay attention not to miss washer fitting to Counter Shaft.
Be sure not to damage the lip portion of oil seal by the Counter
Shaft end spline.
●
Install Shifter Fork (Main), facing the ID marking “M”
upwards, into the groove of Main Shaft.
●
Install Shifter Fork (Right), facing the ID marking “R”
upwards, into the upper groove of
Counter Shaft.
●
Install Shifter Fork (left), facing the ID marking “L”
upwards, into the lower groove of Counter Shaft.
●
Install Shift Drum CP in the pin side upright condition. Set
each pin of Shift Forks into applicable groove of Shift
Drum.
●
Insert Spring (Fork Shaft) into the hole (Inner diameter; 11
mm) each of Shift Fork (Right) and (Left).
●
Insert Fork Shaft into Shift Fork (Right) and (Left).
●
Insert Fork Shaft into Shift Fork (Main).
●
Apply oil into the grooves of Fork Shaft and Shift Drum.
●
Turn Main Shaft and make sure that Counter Shaft, Shift
Drum and Shift Fork can be smoothly operated.