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Product description 

 

 

 

Original instruction manual 

Date: 2017.08.28 

Page 8 of 28 

3

 

Product description 

 

SAFELINE is appropriated to be used in machines and plants to protect the operator against potential 

dangers and plants against destruction. 

 

SAFELINE is housed in a metal rack. It can be mounted by spring fasteners to a DIN rail.  

 

The individual modules are pluggable. The number of the used modules set the rack width. Up to 15 modules 

can be used.  

 

Racks with 2, 3, 5, 7, 9, 13 and 15 slots are available.  

 

Unused slots are closed with a blind cover. ID-No.: 10BD00  

 

All modules are connected by 2 backplane bus system. 

 

To fulfil the requirements of the wide ranges of needs different modules with diverse functions are available. 

 

SAFELINE is deliverable with different field bus modules. 

 

A variety of safe functions are available such as logic modules, timers, safety circuits, mode selector, 

generator, counters, comparators, feedback, restart interlock etc.  

 

A lot of safe digital and analogue inputs, safe semi-conductor outputs and contact outputs are available.  

 

Semi-conductor outputs are overload and short circuit proofed.  

 

The switching status of all I/O terminals and supply voltage are indicated by LED. 

 

The power supply (24V DC) is connected to the terminals A1/ A2 at the central module for all modules. 

 

To supply the semi-conductor outputs at the function modules with 24V DC the terminal P is designated.  

 

The user application is configurable with the SAFELINE Designer on a PC. The application is transferred by 

the USB or V24 interface at the central module. The Designer is software developed by DINA. 

 

The user application, instruction manual, Designer and all other documents can be stored on a memory 

medium, if a central module with an USB interface is used.  

 

The Medium is to use as a drive. 

 

The used connection cable with COM PORT interface is V24 (1:1). Pins 2, 3 and 5 are only important. 

 

 

Remark 

 

The function devices are tested safe and certificated as a part of the firmware. 

 

A modification of the certified function devices as part of the firmware is excluded. 

 

o

 

Behaviour with errors 

 

Output O1 at the central module is switching off. 

 

Correction Inspection of the wiring and assembly  

 

Switching off and on of the power clears the errors. See also diagnostics tool at the Designer 

Summary of Contents for Safeline DNSL-IO2

Page 1: ...Original Instruction Manual we are safety...

Page 2: ...Original instruction manual Date 2017 08 28 Page 2 of 28...

Page 3: ...Original instruction manual Date 2017 08 28 Page 3 of 28 The direct way to safe automation...

Page 4: ...IIIC 16 11 4 Eing nge f r Sicherheitskreise SK mit manuellem Quitt 17 11 5 Inputs for safety circuit without quit input 17 11 6 Quit for safety circuits SC 18 12 Standstill and speed monitoring 18 12...

Page 5: ...cal characteristics 24 16 2 Semiconductor outputs at the central module 24 16 3 Semiconductor outputs at the function modules 24 16 4 Contact outputs at at SAFELINE 25 16 5 Electrical life of the cont...

Page 6: ...parts of control systems Part 2 Validation DIN EN 574 2008 12 two hand control devices type III C using contact outputs type III A using semi conductor outputs GS ET 20 2014 10 Basic principles for te...

Page 7: ...the device at the end of its service life If these regulations are not adhered to or in the event of improper use DINA Elektronik GmbH accepts absolutely no liability for the resulting property damag...

Page 8: ...e available Semi conductor outputs are overload and short circuit proofed The switching status of all I O terminals and supply voltage are indicated by LED The power supply 24V DC is connected to the...

Page 9: ...he field bus is in the next slot The data interface is separately right mounted if ZMB ZMT or ZMR are used The data interface and the field bus are integrated at the same module if a field bus is used...

Page 10: ...for DNSL ZMB ZMR und ZMZ for data transfer UP 24UP4 USB interface for DNSL ZMB ZMR und ZMZ for data transfer KM 40KM01 O1 O4 13 14 83 84 utputs for aiagnostics Safe contact outputs every with 2 conta...

Page 11: ...unctions The power supply for the field bus is ensured via the terminal inputs A1 and A2 at the central module The data transfer interface is available separate or with integrated field bus COM PORT D...

Page 12: ...ition direction and brake in different function modes SSI interface Measuring system DS SI O1 O4 Semi conductor outputs configurable as safe or clock outputs DR O1 O2 Semi conductor outputs configurab...

Page 13: ...uts 8 1 Schematic display and front view DNSL IN DNSL IO DNSL IO2 DNSL RM230 O22 24V 24V O11 O12 I11 I12 I13 I14 I15 I16 I17 I18 O21 I21 I22 I23 I24 I25 I26 I27 I28 SP MP ON DNSL IN Eing nge Inputs Ei...

Page 14: ...the necessary length Serial or star shaped connection is possible The power supply for the PU can be connected to CM The DIP switches have to be adjusted EXTERN With INTERN supplying is of the basis u...

Page 15: ...cessary after an interrupt of the data transfer Signals of safety functions like emergency stop protection cover timer etc can be transferred between the application using the data inputs and outputs...

Page 16: ...e min value SM Input value min max value SM Input value max value SM Designer Symbol Quit Symbol 11 2 Input for function mode switch FMSS at the central module Function mode FM FMSS with 4 positions F...

Page 17: ...constant 1s at the function modules Control Static parallel Clock Control Antivalent central module only Emergency stop Quit E11 E12 Q1 Diagram t SK E11 E12 Q1 t Qt t t Qt Diagram E31 E32 Q3 SK t t Q...

Page 18: ...SC1 via I1 I3 or SC2 via I4 I6 at the central module is used as an emergency stop With an external or internal error an emergency stop will be generated by SAFELINE During the SLOK time SAFELINE works...

Page 19: ...n between motion monitoring and measuring system is required System without negated signals is possible 12 5 Standstill and speed monitoring using 2 Sensors for measuring system For every monitoring 2...

Page 20: ...every 100ms during 500ms After the first value will be overwritten During standstill constant speed and acceleration the virtual output is LOW It changes to HIGH if the speed is reduced 5 during 500m...

Page 21: ...D6 B12 B13 B14 B21 B22 DNSL DS DNCO1 SH K Steuer elektronik Control device DNSL DR DNSL SI D1 I1 D2 D3 D4 D5 D6 I2 I3 I4 I5 I6 DNSL ZM ZMB ZMT ZMA ZMK ZMR DNCO1 SH K TK Steuerger t Control device 12 1...

Page 22: ...22 of 28 14 Data in and outputs at the field bus Input data Designer Symbol Outputs data Designer Symbol FBI1 1 FBI1 8 FBI2 1 FBI2 8 FBI3 1 FBI3 8 FBI4 1 FBI4 8 IN Out FBO1 1 FBO1 8 FBO2 1 FBO2 8 FBO...

Page 23: ...PLc PLe 2 outputs 2 clock or 1 safe outputs IN O11 12 21 22 0 25A PLc PLe 4 outputs 4 clock or 2 safe outputs IO O11 13 15 17 O12 14 16 18 1A 4A PLc PLe 8 outputs or 4 safe outputs IO IO2 O21 22 0 25...

Page 24: ...SL ZMA 0 to 15V over 1K potentiometer against 0V 16 2 Semiconductor outputs at the central module alle DNSL ZM ZMA ZMK DNSL ZMR ZMB ZMT Output design Performance Level as safe output O1 O2 O5 O6 O7 O2...

Page 25: ...53 54 83 84 6A 13 14 43 44 6A 53 54 83 84 6A 0 4A Electrical life 1 at DC13 24V 1A 1x10 5 1x10 5 1x10 5 Electrical life 1 at DC13 24V 4A 4x104 4x10 4 4x104 Electrical life 1 at AC15 230V 1A 2x10 5 2x...

Page 26: ...325 30 67 8 58 20 260 work days year 8h work time day switching voltage 230V AC Modules DNSL ZMB ZMK ZMT K1 K2 DNSL RM 13 14 83 84 Years Load kind AC1 AC15 AC1 AC15 AC15 AC1 AC15 AC1 AC15 Switch curre...

Page 27: ...ck variants ZM ZMA ZMK ZMB ZMT width Modules DNSL ZMR DNSL KM width Modules Rack mm Rack mm DNSL R2 58 ZM CM FB DNSL R3 81 ZM CM FB 1 FM DNSL R3 KM 81 ZM CM FB KM DNSL R5 125 ZM CM FB 3 FM DNSL R5 KM...

Page 28: ...altsverzeichnis Dimension and installation wir sind sicherheit we are safety DINA Elektronik GmbH Esslinger Str 84 D72649 Wolfschlugen Phone 49 7022 95 17 0 Fax 49 7022 95 17 700 info dina de www dina...

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