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Dhollandia DH-VO.07.K9, Operation Manual

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Dhollandia DH-VO.07.K9 Operation Manual Download Page 50

DHOLLANDIA 

50

 

OPEN 

MANUAL 
MODE 

Kick  the  lever  on  the  side  of  the  cart-stop  flap 
sideways from position 1 to position 2. The cart-stop 
will now function as a 

manual 

cart-stop OAP100.M. 

When  stepping  on  the  cart-stop  flap,  or  when 
driving a load from the ground onto the platform, 
the cart-stop will automatically close. 

CLOSE 

Kick the lever into position 1. 

Step on the cart-stop flap. 

OAP100.A 

= Automatic cart-stops, operated by springs. 

Cart-stop flap opens to 40°. 

OPEN 

AUTOMATIC
MODE 

Kick  the  lever  on  the  side  of  the  cart-stop  flap 
sideways  +  rearward,  from  position  1  to  position 
3.  System  will  now  function  as 

automatic 

cart-

stop. 

When  stepping  on  the  cart-stop  flap,  or  when 
driving a load from the ground onto the platform, 
the  flap  automatically  jumps  back  to  the  open 
position  after  releasing  it,  or  when  the  load  is 
passed over it. 

OAP100.A 

1 

2 

3 

OAP100.VA 

1 

2 

3 

OPEN 

MANUAL 
MODE 

Kick  the  lever  on  the  side  of  the  cart-stop  flap 
sideways from position 1 to position 2. The cart-stop 
will now function as a 

manual 

cart-stop OAP100.M. 

When  stepping  on  the  cart-stop  flap,  or  when 
driving  load  from  the  ground  onto  the  platform, 
the cart-stop will automatically close. 

CLOSE 

Kick the lever into position 1. 

Step on the cart-stop flap. 

OAP100.VA 

= Vertical cart-stops, operated by springs. 

Cart-stop flap opens to 90°. 

OPEN 

AUTOMATIC
MODE 

Kick  the  lever  on  the  side  of  the  cart-stop  flap 
sideways  +  rearward,  from  position  1  to  position 
3.  System  will  now  function  as 

automatic 

cart-

stop. 

When  stepping  on  the  cart-stop  flap,  or  when 
driving a load from the ground onto the platform, 
the  flap  automatically  jumps  back  to  the  open 
position  after  releasing  it,  or  when  the  load  is 
passed over it. 

Summary of Contents for DH-VO.07.K9

Page 1: ...ANUAL Manufacturer DHOLLANDIA N V Zoomstraat 9 9160 LOKEREN Belgium Tel 32 0 9 349 06 92 Fax 32 0 9 349 09 77 e mail info dhollandia be website www dhollandia com Read the manual in its entirety befor...

Page 2: ...tions for working at loading docks 26 7 7 Recommended daily pre trip inspection 29 7 8 Importance of preventative maintenance 30 8 Load charts and correct loading procedures 31 9 Operating instruction...

Page 3: ...ch if not avoided could result in minor or moderate injury black letters on yellow background NOTICE is used to address practices not related to physical injury white letters on blue background SAFETY...

Page 4: ...s Entreprises Terrebonne Quebec J6Y1W9 Tel 888 750 5438 Sales CANADA dhollandia com NOTICE Please confirm you have reviewed the most up to date version of this manual prior to operation of the associa...

Page 5: ...a different way or for different purposes than described in the operation manual The liftgate must NEVER be used as an elevated work platform to push loads to carry people except for the individual op...

Page 6: ...The DH VO 07 K9 DH VO 15 K9 and DH VO 20 K9 comprise of a range of column liftgates designed for a wide variety of trucks trailers and semi trailers and is available with lift capacities ranging from...

Page 7: ...s an option 6 Torsion bar s powerful spring device hidden inside the platform assisting with the manual OPEN CLOSE of the platform in case of manual closure 7 Lift runners set of 2 slides carrying the...

Page 8: ...DHOLLANDIA 8 DH VO 07 K9 DH VO 15 K9 MANUAL CLOSURE LIFTGATE TERMINOLOGY 1 1 2 3 4 5 6 7 7 8 8 8 9 10 11 8 8 9...

Page 9: ...ptional cart stops in the platform surface or a retention ramp at the outboard platform edge are available as an option 6 Torsion bar s powerful spring device hidden inside the platform assisting with...

Page 10: ...DHOLLANDIA 10 9 DH VO 15 K9 K2 HYDRAULIC CLOSURE REF OVH004 LIFTGATE TERMINOLOGY 1 1 2 3 4 5 6 7 7 8 8 8 9 10 11 8 8...

Page 11: ...section of the optional foldable platform Manufactured from steel with a non slip working surface 5b Flip over point foldable outboard section of the optional foldable platform Manufactured from stee...

Page 12: ...DHOLLANDIA 12 DH VO 20 K9 HYDRAULIC CLOSURE REF OVH011 LIFTGATE TERMINOLOGY 10 9 1 1 2 4 3 5 5a 5b 6 6 7 7 6 8 8 8 7...

Page 13: ...actuated by springs 3 Rear or outboard retention ramps 1 full width or 2 partial width load restraints ramps mounted at the outboard platform edge In travel position the ramps lie folded back on the...

Page 14: ...NUAL before and while operating the liftgate 7 2 General safety instructions To avoid serious bodily injury or death the operator must use appropriate work clothes NEVER wear loose fitting clothes tha...

Page 15: ...ure to abide by these instructions can result in serious bodily injury or death to the operator or bystanders To reduce the risk of serious bodily injury or death which may result from other vehicles...

Page 16: ...causing serious injury or death Read and comply with all warning decals pictograms and instructions affixed to the liftgate Failure to abide by warnings and instructions may result in serious bodily...

Page 17: ...death to unaware bystanders See section 9 for instructions on properly stowing platform into its travel position NEVER move the vehicle with the liftgate in the open position ALWAYS close and secure t...

Page 18: ...gate will result in serious bodily injury or death To prevent people from being hit by the platform by objects falling off the platform or being caught in pinch points or being pinched by the moving p...

Page 19: ...platform and the lift columns while stowing the platform in its travel position 4 continued In case of platforms equipped with manual closure and automatically folding safety rails sides only or gas...

Page 20: ...ching crushing or shearing of limbs upper body or head To prevent these hazards ALWAYS stand clear of the range of motion of the platform and moving parts of the liftgate Keep hands feet and upper bod...

Page 21: ...ation or contact your national DHOLLANDIA distributor See page 4 for contact info Falling from heights can cause serious bodily injury or death To prevent injury or death by falling from the platform...

Page 22: ...nce of min 10 from the inboard platform edge When standing inside the vehicle body ALWAYS stand at a safe distance of min 10 from the outboard edge of the vehicle floor NEVER step in or out of the veh...

Page 23: ...om an improper position greatly increases the operator s risk of crushing or shearing of toes limbs head and upper body as well as death See 7 3 from page 18 onwards regarding Danger zones risk of cru...

Page 24: ...switch in the main external control box Activation of the auxiliary controls must deactivate the functions on the external control box It is prohibited to bypass or modify any of the safety features o...

Page 25: ...ur footing is solid and ALWAYS try to maintain 3 points of contact as shown in the picture below When reaching out your hand for a 3rd point of contact ALWAYS stay clear of the open lift columns and t...

Page 26: ...r as a bridge plate in case of optional tilt cylinders 3 Platform is hidden in a pocket or briefcase under the loading dock All cargo is loaded unloaded over a dock plate that links the dock and the v...

Page 27: ...the intention is to use the platform as a loading platform or bridge plate following instructions apply While loading or unloading the loading floor of the vehicle might lower or rise relative to the...

Page 28: ...e variations in vehicle suspension and vehicle floor height Make sure the platform does not touch the ceiling ground or end wall of the pocket Min 8 Min 8 Min 8 Whenever cargo is loaded or offloaded w...

Page 29: ...eck if the platform is standing tight and straight between the columns no chains or chain wheels broken or damaged Follow the instructions in section 9 to open and lower the platform to the ground and...

Page 30: ...repaired by a qualified service technician Switch OFF power at the main battery disconnect switch or cabin switch see 9 5 on page 40 Attach the WARNING LIFTGATE OUT OF SERVICE DO NOT ATTEMPT TO OPERA...

Page 31: ...tgate or failure of the liftgate Therefore it is essential that the operator respects the maximum rated capacity and follows the loading instructions and the load chart with great care The maximum rat...

Page 32: ...e of the liftgate Pay attention to avoid concealed overload situations as shown in examples below Serious bodily injury or death may result from failure to abide by these warnings NEVER let the load e...

Page 33: ...r use of an overloaded or damaged platform can put the operator and bystanders at great risk of serious bodily injury and death NEVER try to scoop loose material ex sand gravel rocks etc from the grou...

Page 34: ...lly and to adjust the pitch of the platform to the slope of the ground or to tilt the platform towards a loading dock Manual closure OVH004 2 tilt cylinders OVH011 Type Lift capacity Manual closure Hy...

Page 35: ...y a dashboard mounted ON OFF switch in the vehicle cabin see 9 5 on page 40 are commonly used in North America These controls and their main alternatives are operated as shown below Toggle switch cont...

Page 36: ...unted ON OFF switch in the vehicle cabin see 9 5 on page 40 are commonly used in North America These controls and their main alternatives are operated as shown below Toggle switch controls ref OAE017...

Page 37: ...ns commanding the functions OPEN LOWER LIFT CLOSE 2 Safety switch to enable the push buttons or to switch over to the auxiliary control 3 Main battery disconnect switch optional to switch the main pow...

Page 38: ...ion Turn counter clockwise to enable auxiliary control Handheld 3 button or 4 button controls enabling the operator to OPEN and CLOSE the platform can be operated from an unsafe operator position see...

Page 39: ...s the auxiliary controls must only be used from a safe operator position on or beside the platform conforming with the safety precautions described in section 7 Any operator on the platform must stand...

Page 40: ...ith a tilt sensor indicator light can be configured to switch on if platform is not closed in its travel position Turn clockwise to switch battery power ON Turn counter clockwise to switch battery pow...

Page 41: ...ollow ALL safety and operation instructions Switch on the electrical power to the liftgate cabin switch or main battery disconnect switch in the external control box or both if both are available LOWE...

Page 42: ...ng or lowering loads make sure the loads are secured on the platform surface Deploy the platform cart stops if so equipped lower loads on a pallet jack down on the platform surface or immobilize the l...

Page 43: ...sition ALWAYS stand on the side of the platform when closing it 1 Push the platform down firmly to release the tension from the platform lock at the basis of the lift runner Then raise its lever 2 If...

Page 44: ...electrical power to the liftgate NOTICE The DH VO K9 is equipped with a mechanical stow lock that is automatically engaged when the closed platform is LIFTED up and pressurized against the underside...

Page 45: ...electrical power to the liftgate cabin switch or main battery disconnect switch in the external control box or both if both are available LOWER the platform approx 6 to disengage the mechanical stow l...

Page 46: ...ng or lowering loads make sure the loads are secured on the platform surface Deploy the platform cart stops if so equipped lower loads on a pallet jack down on the platform surface or immobilize the l...

Page 47: ...to approx 6 below the vehicle floor level Make sure you comply with load charts and instructions at all times LOWER the platform to the ground LIFT the platform off the ground At the vehicle floor con...

Page 48: ...e cylinder beam DO NOT try to OPEN or CLOSE the platform while it stands at its maximum level To OPEN or CLOSE the platform it must stand at a distance of minimum 6 below the underside of the cylinder...

Page 49: ...e page 4 for contact info Consult the DHOLLANDIA website to view operation videos on the various types of cart stop systems http www dhollandia com US en us 101 cat 0 www dhollandia com Videos General...

Page 50: ...ically jumps back to the open position after releasing it or when the load is passed over it OAP100 A 1 2 3 OAP100 VA 1 2 3 OPEN MANUAL MODE Kick the lever on the side of the cart stop flap sideways f...

Page 51: ...over 180 to lay it back onto the platform surface The ramp will automatically lock when the platform is closed OVP120 S R OVP120 A R Rear or outboard retention ramps in steel or aluminium OVP120 S S O...

Page 52: ...aced Get free replacement decals from DHOLLANDIA Contact your regional DHOLLANDIA distributor See page 4 for contact info The operator should comply with all affixed safety and instructions decals Be...

Page 53: ...capacity Closure Decal n DH VO 07 K9 DH VO 15 K9 1 100 3 300 lbs Hydr 1 tilt cylinder OVH004 EF0592 EN DH VO 20 K9 3 300 4 400 lbs Hydr 2 tilt cylinders OVH011 EF0592 EN DH VO 07 K9 DH VO 15 K9 1 100...

Page 54: ...f the pla orm adjacent to the rear sill of the vehicle body Always inspect the li gate before using it DO NOT use li gate if there are signs of bad maintenance subnormal wear or damage or if the pla o...

Page 55: ...as other than the rear of the vehicle Cabin switch in driver s cabin to switch electrical power to liftgate on off if so equipped EF0815 EN US For circuit breaker in liftgate battery compartment Or EF...

Page 56: ...quired see 7 6 on page 17 If any unsafe condition exists or unusual noises or movements are noticed DO NOT use the liftgate and attach the WARNING LIFTGATE OUT OF SERVICE DO NOT ATTEMPT TO OPERATE sig...

Page 57: ...Tripping hazard Hazard caused by tilting objects Hazard of falling from heights MANDATORY ACTION signs Contact your regional DHOLLANDIA distributor Consult the DHOLLANDIA website Download from DHOLLAN...

Page 58: ...ovision lever valve creating an emergency exit Unlock Disengage the mechanical locking system Lock Engage the mechanical locking system Switch ON the electrical power Switch ON the electrical power to...

Page 59: ...eplacement parts Consult the separate MAINTENANCE AND REPAIR MANUAL for safety instructions maintenance guidelines and troubleshooting support Lubricate the liftgate on a regular basis to maximize its...

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