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6

Overload Protection

The power supply to the motor will be reduced in case of motor overload. The power 

will return to normal once the tool has cooled down to suitable operating temperature.

 ASSEMBLY AND ADJUSTMENTS 

D

FIG. 2

Attaching Side Handle

The side handle (D) can be fitted to either side of the gear 

case in the threaded holes, as shown. Before using the 

tool, check that the handle is tightened securely. 

 Accessories

It is important to choose the correct guards, backing 

pads and flanges to use with grinder accessories. See 

pages 7–8 for information on choosing the correct 

accessories.

WARNING:

 Accessories must be rated for at least the speed recommended on the 

tool warning label. Wheels and other accessories running over rated accessory speed 

may burst and cause injury. Threaded accessories must have a M14x2 hub. Every 

unthreaded accessory must have a 22 mm (7/8") arbor hole. If it does not, it may 

have been designed for a circular saw and should not be used. Use only the 

accessories shown on pages 7–8 of this manual. Accessory ratings must be above 

listed minimum wheel speed as shown on tool nameplate.

Guard 

WARNING:

 

Turn off and unplug the tool before making any adjustments or 

removing or installing attachments or accessories. 

Before reconnecting the tool, 

depress and release the paddle switch to ensure that the tool is off.

WARNING:

 Guards must be used with all         

K

L

J

FIG. 3

 

grinding wheels, sanding flap discs, wire brushes, 

and wire wheels. The tool may be used without a 

guard only when sanding with conventional 

sanding discs. Some D

E

WALT models are 

provided with a guard intended for use with 

depressed center wheels (Type 27) and hubbed grinding wheels (Type 27). The same 

guard is designed for use with sanding flap discs (Type 27 and 29) and wire brushes. 

Grinding and cutting with wheels other than 

Type 27 and 29 require different accessory guards not included with tool. Mounting 

instructions for these accessory guards are included in the accessory package.

MOUNTING AND REMOVING GUARD

D28116, D28133, D28136

  1.  Open the guard latch (J). Align the lugs (K)

on the guard with the slots (L) on the gear case.

   2.  Push the guard down until the guard lugs engage        

C

FIG. 4

 

and rotate freely in the groove on the gear case hub.

  3.  With the guard latch open, rotate the guard (C) into    

the desired working position. The guard body should 

be positioned between the spindle and the operator to 

provide maximum operator protection.

  4.  Close the guard latch to secure the guard on the  gear 

case. You should not be able to rotate the guard by 

hand when the latch is closed. Do not operate the 

grinder with a loose guard or the clamp lever in open position.

  5.  To remove the guard, open the guard latch, rotate the guard so that the arrows 

are aligned and pull up on the guard.

NOTE:

 The guard is pre-adjusted to the diameter of the

M

FIG. 5

 

gear case hub at the factory. If, after a period of time, 

the guard becomes loose, tighten the adjusting screw 

(M) with clamp lever in the closed position.

CAUTION:

 If guard cannot be tightened by adjusting 

clamp, do not use tool and take the tool and guard to 

a service center to repair or replace the guard.

NOTICE:

 Do not tighten the adjusting screw with the 

clamp lever in open position. Undetectable damage to the guard or the mounting hub 

may result.

Summary of Contents for D28116-XE

Page 1: ...D28116 XE D28117 XE D28133 XE D28136 XE D28137 XE HEAVY DUTY SMALL ANGLE GRINDERS INSTRUCTION MANUAL ...

Page 2: ......

Page 3: ... power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock d Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock e When operating a power tool outdoors use an extension cord suitable for outdo...

Page 4: ...ng tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control g Use the power tool accessories and tool bits etc in accordance with these instructions and in the manner intended for the particular type of power tool taking into account the working conditions and the work to be performed Use of the power tool for operations dif...

Page 5: ... with a person in line with the wheel This includes the operator Avoid bouncing the wheel or giving it rough treatment If this occurs stop the tool and inspect the wheel for cracks or flaws Direct sparks away from operator bystanders or flammable materials Sparks may be produced while cutting and or grinding Sparks may cause burns or start fires Always use side handle Tighten the handle securely T...

Page 6: ...started Support large panels to minimize the risk of wheel pinching and kickback Large panels tend to sag under their own weight Support must be placed under the panel on both sides near the line of cut and near the edge of the panel WARNING ALWAYS use safety glasses Everyday eyeglasses are NOT safety glasses Also use face or dust mask if cutting operation is dusty ALWAYS WEAR CERTIFIED SAFETY EQU...

Page 7: ...nables the tool to be used at optimum conditions to suit the accessory and material Autobalance Feature D28117 D28137 The auto balance feature continuously adjusts the balance to reduce the vibration of the machine when it is running This improves user comfort during the operation and is particularly useful when using the machine for long periods of time Clutch The torque limiting clutch reduces t...

Page 8: ...ng discs Some DEWALT models are provided with a guard intended for use with depressed center wheels Type 27 and hubbed grinding wheels Type 27 The same guard is designed for use with sanding flap discs Type 27 and 29 and wire brushes Grinding and cutting with wheels other than Type 27 and 29 require different accessory guards not included with tool Mounting instructions for these accessory guards ...

Page 9: ...outer flange R onto the spindle A B FIG 7 R P N O R P N O O fig 7 the ring on the flange R must face towards the disc when fitting a grinding disc Fig 7A the ring on the flange R must face away from the disc when fitting a cutting disc Fig 7B 5 Press the spindle lock B and rotate the spindle O until it locks in position 6 Tighten the flange R with the two pin spanner supplied 7 Release the spindle...

Page 10: ... See pages 7 8 for the correct accessories NOTE Edge grinding and cutting can be performed with Type 27 wheels designed and specified for this purpose WARNING Accessories must be rated for at least the speed recommended on the tool warning label Wheels and other accessories running over rated accessory speed may burst and cause injury Every unthreaded accessory must have a 22 mm 7 8 arbor hole If ...

Page 11: ...o the work surface 2 Apply minimum pressure to the work surface allowing the tool to operate at high speed Grinding rate is greatest when the tool operates at high speed 3 Maintain a 20 to 30 angle between the tool and 20 30 FIG 9 work surface 4 Continuously move the tool in a forward and back motion to avoid creating gouges in the work surface 5 Remove the tool from work surface before turning to...

Page 12: ...n the adjusting screw M with the clamp lever in the closed position CAUTION Do not tighten adjusting screw with clamp lever in open position Undetectable damage to guard or mounting hub may result MOUNTING CUTTING WHEELS WARNING Turn off and unplug the tool before making any adjustments or removing or installing attachments or accessories Before reconnecting the tool turn the switch on and off as ...

Page 13: ... and grit out of motor and switch actuator using clean dry compressed air is a necessary regular maintenance procedure Dust and grit containing metal particles often accumulate on interior surfaces and could create an electrical shock or electrocution if not frequently cleaned out It is recommended that a ground fault circuit interrupter GFCI is utilized to further protect the user from electric s...

Page 14: ... the warranty DEWALT tools are covered by our FREE ONE YEAR SERVICE CONTRACT DEWALT will also maintain the tool for free at any time during the first year of purchase This includes labour parts and lubrication required to restore the product to sound mechanical and or electrical condition Normal wear parts are not covered in this service Carbon brushes worn more then 50 will be replaced NOTE Three...

Page 15: ...13 ...

Page 16: ...09 Part No N043524 D28116 XE D28117 XE D28133 XE D28136 XE D28137 XE Copyright 2009 DEWALT The following are trademarks for one or more DEWALT power tools the yellow and black color scheme the D shaped air intake grill the array of pyramids on the handgrip the kit box configuration and the array of lozenge shaped humps on the surface of the tool ...

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