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Additional Safety Instructions 

 • 

Check that the grinding wheel backing flange has a yellow rubber ring (S) 

installed, see Figure 1. Replace rubber ring if missing, damaged or worn. See 

page 6 for details regarding proper accessory installation.

WARNING: The grinding wheel or accessory may loosen during coast-down of 

the tool when shut off if rubber ring is missing or damaged.

 If grinding wheel or 

accessory loosens, it may dismount from the machine and may cause serious 

personal injury.
 

•  Always use proper guard with grinding wheel. 

A guard protects operator from 

broken wheel fragments and wheel contact. 

  •  Accessories must be rated for at least the speed recom mended on the tool 

warning label. 

Wheels and other accessories running over rated speed can fly 

apart and cause injury. Accessory ratings must be above listed minimum wheel 

speed as shown on tool nameplate.

 • 

Hold tool by insulated gripping surfaces when performing an operation 

where the cutting tool may contact hidden wiring or its own cord. 

Contact 

with a “live” wire will make exposed metal parts of the tool “live” and shock the 

operator.

 • 

Do not use Type 11 (flaring cup) wheels on this tool.

 Using inappropriate 

accessories can result in injury.

  •  ALWAYS WEAR EYE PROTECTION WHEN USING THIS TOOL.
  •  Use of accessories not specified in this manual is not recommended and may 

be hazardous. 

Use of power boosters that would cause the tool to be driven at 

speeds greater than its rated speed constitutes misuse.

  •  Do not use circular saw blades or any other toothed blades with this tool. 

Serious injury may result.

  •  When starting the tool with a new or replacement wheel, or a new or 

replacement wire brush installed, hold the tool in a well protected area and 

let it run for one minute. 

If the wheel has an undetected crack or flaw, it should 

burst in less than one minute. If the wire brush has loose wires, they will be 

detected. Never start the tool with a person in line with the wheel. This includes 

the operator. 

  •  Avoid bouncing the wheel or giving it rough treatment. 

If this occurs, stop the 

tool and inspect the wheel for cracks or flaws.

  •  Direct sparks away from operator, bystanders or flammable materials. 

Sparks 

may be produced while cutting and/or grinding. Sparks may cause burns or start 

fires.

  •  Always use side handle. Tighten the handle securely. 

The side handle should 

always be used to maintain control of the tool at all times.

  •  Never cut into area that may contain electrical wiring or piping. 

Serious injury 

may result.

  •  Clean out your tool often, especially after heavy use. 

Dust and grit containing 

metal particles often accumulate on interior surfaces and could create an electric 

shock hazard.

  •  Do not operate this tool for long periods of time. 

Vibration caused by the 

operating action of this tool may cause permanent injury to fingers, hands, and 

arms. Use gloves to provide extra cushion, take frequent rest periods, and limit 

daily time of use.

  •  Direct the Dust Ejection System

TM

 away from operator and coworkers.

 Serious 

injury may result (Fig. 1, F).

Causes and Operator Prevention of Kickback

  •  Kickback is a sudden reaction to a pinched, bound or misaligned wheel, wire 

brush or flap disc causing an uncontrolled cut-off tool to lift up and out of the 

workpiece toward the operator.

  •  When the wheel is pinched or bound tightly by the workpiece, the wheel stalls 

and the motor reaction drives the unit rapidly back toward or away from the 

operator.

  •  Kickback is the result of tool misuse and/or incorrect operating procedures or 

conditions and can be avoided by taking proper precautions as given below:

  •  Maintain a firm grip with both hands on the unit and position your body and 

arm to allow you to resist kickback forces. 

Kickback forces can be controlled 

by the operator, if proper precautions are taken.

  •  When wheel is binding, or when interrupting a cut for any reason, release the 

trigger and hold the unit motionless in the material until the wheel comes to a 

complete stop. Never attempt to remove the unit from the work or pull the unit 

Summary of Contents for D28116-XE

Page 1: ...D28116 XE D28117 XE D28133 XE D28136 XE D28137 XE HEAVY DUTY SMALL ANGLE GRINDERS INSTRUCTION MANUAL ...

Page 2: ......

Page 3: ... power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock d Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock e When operating a power tool outdoors use an extension cord suitable for outdo...

Page 4: ...ng tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control g Use the power tool accessories and tool bits etc in accordance with these instructions and in the manner intended for the particular type of power tool taking into account the working conditions and the work to be performed Use of the power tool for operations dif...

Page 5: ... with a person in line with the wheel This includes the operator Avoid bouncing the wheel or giving it rough treatment If this occurs stop the tool and inspect the wheel for cracks or flaws Direct sparks away from operator bystanders or flammable materials Sparks may be produced while cutting and or grinding Sparks may cause burns or start fires Always use side handle Tighten the handle securely T...

Page 6: ...started Support large panels to minimize the risk of wheel pinching and kickback Large panels tend to sag under their own weight Support must be placed under the panel on both sides near the line of cut and near the edge of the panel WARNING ALWAYS use safety glasses Everyday eyeglasses are NOT safety glasses Also use face or dust mask if cutting operation is dusty ALWAYS WEAR CERTIFIED SAFETY EQU...

Page 7: ...nables the tool to be used at optimum conditions to suit the accessory and material Autobalance Feature D28117 D28137 The auto balance feature continuously adjusts the balance to reduce the vibration of the machine when it is running This improves user comfort during the operation and is particularly useful when using the machine for long periods of time Clutch The torque limiting clutch reduces t...

Page 8: ...ng discs Some DEWALT models are provided with a guard intended for use with depressed center wheels Type 27 and hubbed grinding wheels Type 27 The same guard is designed for use with sanding flap discs Type 27 and 29 and wire brushes Grinding and cutting with wheels other than Type 27 and 29 require different accessory guards not included with tool Mounting instructions for these accessory guards ...

Page 9: ...outer flange R onto the spindle A B FIG 7 R P N O R P N O O fig 7 the ring on the flange R must face towards the disc when fitting a grinding disc Fig 7A the ring on the flange R must face away from the disc when fitting a cutting disc Fig 7B 5 Press the spindle lock B and rotate the spindle O until it locks in position 6 Tighten the flange R with the two pin spanner supplied 7 Release the spindle...

Page 10: ... See pages 7 8 for the correct accessories NOTE Edge grinding and cutting can be performed with Type 27 wheels designed and specified for this purpose WARNING Accessories must be rated for at least the speed recommended on the tool warning label Wheels and other accessories running over rated accessory speed may burst and cause injury Every unthreaded accessory must have a 22 mm 7 8 arbor hole If ...

Page 11: ...o the work surface 2 Apply minimum pressure to the work surface allowing the tool to operate at high speed Grinding rate is greatest when the tool operates at high speed 3 Maintain a 20 to 30 angle between the tool and 20 30 FIG 9 work surface 4 Continuously move the tool in a forward and back motion to avoid creating gouges in the work surface 5 Remove the tool from work surface before turning to...

Page 12: ...n the adjusting screw M with the clamp lever in the closed position CAUTION Do not tighten adjusting screw with clamp lever in open position Undetectable damage to guard or mounting hub may result MOUNTING CUTTING WHEELS WARNING Turn off and unplug the tool before making any adjustments or removing or installing attachments or accessories Before reconnecting the tool turn the switch on and off as ...

Page 13: ... and grit out of motor and switch actuator using clean dry compressed air is a necessary regular maintenance procedure Dust and grit containing metal particles often accumulate on interior surfaces and could create an electrical shock or electrocution if not frequently cleaned out It is recommended that a ground fault circuit interrupter GFCI is utilized to further protect the user from electric s...

Page 14: ... the warranty DEWALT tools are covered by our FREE ONE YEAR SERVICE CONTRACT DEWALT will also maintain the tool for free at any time during the first year of purchase This includes labour parts and lubrication required to restore the product to sound mechanical and or electrical condition Normal wear parts are not covered in this service Carbon brushes worn more then 50 will be replaced NOTE Three...

Page 15: ...13 ...

Page 16: ...09 Part No N043524 D28116 XE D28117 XE D28133 XE D28136 XE D28137 XE Copyright 2009 DEWALT The following are trademarks for one or more DEWALT power tools the yellow and black color scheme the D shaped air intake grill the array of pyramids on the handgrip the kit box configuration and the array of lozenge shaped humps on the surface of the tool ...

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