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9

 Switches 

WARNING:

  Hold the side handle and body of the tool firmly to maintain control of 

the tool at start up and during use and until the wheel or accessory stops rotating. 

Make sure the wheel has come to a complete stop before laying the tool down.

WARNING:

 Before connecting the tool to a power supply, be sure the switch is in 

the off position by pressing the rear part of the switch and releasing. Ensure the 

switch is in the off position as described above after any interruption in power supply 

to the tool, such as the activation of a ground fault interrupter, throwing of a circuit 

breaker, accidental unplugging, or power failure. If the switch is locked on when the 

power is connected, the tool will start unexpectedly. 

NOTE:

 To reduce unexpected tool movement, do not switch the tool on or off while 

under load conditions. Allow the grinder to run up to full speed before touching the 

work surface. Lift the tool from the surface before turning the tool off. Allow the tool 

to stop rotating before putting it down.
To run the tool, press the on/off switch (A).
For continuous operation, press the switch completely forward.
To stop the tool, release the switch. 
To stop the tool in continuous operation, press on the back part of the switch.

Spindle Lock

The spindle lock  (B)  is provided to prevent the spindle       

B

FIG. 8

 

from rotating when installing or removing wheels. Operate 

the spindle lock only when the tool is turned off,  

unplugged from the power supply, and has come to a 

complete stop. Do not engage the spindle lock while the 

tool is operating because damage to the tool will result. To 

engage the lock, depress the spindle lock button and 

rotate the spindle until you are unable to rotate the spindle 

further.

 Surface Grinding with Grinding Wheels

  1.  Allow the tool to reach full speed before touching the tool to the work surface.
  2.  Apply minimum pressure to the work surface, allowing the tool to operate at high 

speed. Grinding rate is greatest when the tool operates at high speed.

  3.  Maintain a 20

˚

 to 30

˚

 angle between the tool and    

20

˚

-30

˚

FIG. 9

 

work surface.

  4.  Continuously move the tool in a forward and 

back motion to avoid creating gouges in the work 

surface.

  5.  Remove the tool from work surface before turning 

tool off. Allow the tool to stop rotating before laying it down.

Edge Grinding with Grinding Wheels 

FIG. 10

CAUTION:

 Wheels used for cutting and edge grinding 

may break if they bend or twist while the tool is being 

used to do cut-off work or deep grinding. To reduce the 

risk of serious injury, limit the use of these wheels with a 

standard Type 27 guard to shallow cutting and notching 

[less than 13 mm (1/2") in depth]. The open side of the 

guard must be positioned away from the operator. For        

deeper cutting with a Type 1 cut-off wheel, use a closed, 

Type 1 guard. See the chart on page 8 for more 

information. Type 1 guards are available at extra cost 

from your local dealer or authorized service center.
  1.  Allow the tool to reach full speed before touching 

the tool to the work surface.

  2.  Apply minimum pressure to the work surface, allowing the tool to operate at high 

speed. Grinding rate is greatest when the tool operates at high speed.

  3.  Position yourself so that the open-underside of the wheel is facing away from 

you. 

  4.  Once a cut is begun and a notch is established in the workpiece, do not change 

the angle of the cut. Changing the angle will cause the wheel to bend and may 

cause wheel breakage. Edge grinding wheels are not designed to withstand side 

pressures caused by bending.

  5.  Remove the tool from the work surface before turning the tool off. Allow the tool 

to stop rotating before laying it down.

WARNING:

 Do not use edge grinding/cutting wheels for surface grinding 

applications because these wheels are not designed for side pressures encountered 

with surface grinding. Wheel breakage and injury may result.

Summary of Contents for D28116-XE

Page 1: ...D28116 XE D28117 XE D28133 XE D28136 XE D28137 XE HEAVY DUTY SMALL ANGLE GRINDERS INSTRUCTION MANUAL ...

Page 2: ......

Page 3: ... power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock d Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock e When operating a power tool outdoors use an extension cord suitable for outdo...

Page 4: ...ng tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control g Use the power tool accessories and tool bits etc in accordance with these instructions and in the manner intended for the particular type of power tool taking into account the working conditions and the work to be performed Use of the power tool for operations dif...

Page 5: ... with a person in line with the wheel This includes the operator Avoid bouncing the wheel or giving it rough treatment If this occurs stop the tool and inspect the wheel for cracks or flaws Direct sparks away from operator bystanders or flammable materials Sparks may be produced while cutting and or grinding Sparks may cause burns or start fires Always use side handle Tighten the handle securely T...

Page 6: ...started Support large panels to minimize the risk of wheel pinching and kickback Large panels tend to sag under their own weight Support must be placed under the panel on both sides near the line of cut and near the edge of the panel WARNING ALWAYS use safety glasses Everyday eyeglasses are NOT safety glasses Also use face or dust mask if cutting operation is dusty ALWAYS WEAR CERTIFIED SAFETY EQU...

Page 7: ...nables the tool to be used at optimum conditions to suit the accessory and material Autobalance Feature D28117 D28137 The auto balance feature continuously adjusts the balance to reduce the vibration of the machine when it is running This improves user comfort during the operation and is particularly useful when using the machine for long periods of time Clutch The torque limiting clutch reduces t...

Page 8: ...ng discs Some DEWALT models are provided with a guard intended for use with depressed center wheels Type 27 and hubbed grinding wheels Type 27 The same guard is designed for use with sanding flap discs Type 27 and 29 and wire brushes Grinding and cutting with wheels other than Type 27 and 29 require different accessory guards not included with tool Mounting instructions for these accessory guards ...

Page 9: ...outer flange R onto the spindle A B FIG 7 R P N O R P N O O fig 7 the ring on the flange R must face towards the disc when fitting a grinding disc Fig 7A the ring on the flange R must face away from the disc when fitting a cutting disc Fig 7B 5 Press the spindle lock B and rotate the spindle O until it locks in position 6 Tighten the flange R with the two pin spanner supplied 7 Release the spindle...

Page 10: ... See pages 7 8 for the correct accessories NOTE Edge grinding and cutting can be performed with Type 27 wheels designed and specified for this purpose WARNING Accessories must be rated for at least the speed recommended on the tool warning label Wheels and other accessories running over rated accessory speed may burst and cause injury Every unthreaded accessory must have a 22 mm 7 8 arbor hole If ...

Page 11: ...o the work surface 2 Apply minimum pressure to the work surface allowing the tool to operate at high speed Grinding rate is greatest when the tool operates at high speed 3 Maintain a 20 to 30 angle between the tool and 20 30 FIG 9 work surface 4 Continuously move the tool in a forward and back motion to avoid creating gouges in the work surface 5 Remove the tool from work surface before turning to...

Page 12: ...n the adjusting screw M with the clamp lever in the closed position CAUTION Do not tighten adjusting screw with clamp lever in open position Undetectable damage to guard or mounting hub may result MOUNTING CUTTING WHEELS WARNING Turn off and unplug the tool before making any adjustments or removing or installing attachments or accessories Before reconnecting the tool turn the switch on and off as ...

Page 13: ... and grit out of motor and switch actuator using clean dry compressed air is a necessary regular maintenance procedure Dust and grit containing metal particles often accumulate on interior surfaces and could create an electrical shock or electrocution if not frequently cleaned out It is recommended that a ground fault circuit interrupter GFCI is utilized to further protect the user from electric s...

Page 14: ... the warranty DEWALT tools are covered by our FREE ONE YEAR SERVICE CONTRACT DEWALT will also maintain the tool for free at any time during the first year of purchase This includes labour parts and lubrication required to restore the product to sound mechanical and or electrical condition Normal wear parts are not covered in this service Carbon brushes worn more then 50 will be replaced NOTE Three...

Page 15: ...13 ...

Page 16: ...09 Part No N043524 D28116 XE D28117 XE D28133 XE D28136 XE D28137 XE Copyright 2009 DEWALT The following are trademarks for one or more DEWALT power tools the yellow and black color scheme the D shaped air intake grill the array of pyramids on the handgrip the kit box configuration and the array of lozenge shaped humps on the surface of the tool ...

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