DeWalt D28116-XE Instruction Manual Download Page 4

2

d)  Remove any adjusting key or wrench before turning the power tool on. 

wrench or a key left attached to a rotating part of the power tool may result in 

personal injury.

e)   Do not overreach. Keep proper footing and balance at all times. 

This 

enables better control of the power tool in unexpected situations.

f)   Dress properly. Do not wear loose clothing or jewellery. Keep your hair, 

clothing and gloves away from moving parts. 

Loose clothes, jewellery or 

long hair can be caught in moving parts. 

g)  If devices are provided for the connection of dust extraction and collection 

facilities, ensure these are connected and properly used. 

Use of dust 

collection can reduce dust-related hazards.

4) POWER TOOL USE AND CARE

a)  Do not force the power tool. Use the correct power tool for your 

application. 

The correct power tool will do the job better and safer at the rate 

for which it was designed.

b)  Do not use the power tool if the switch does not turn it on and off. 

Any 

power tool that cannot be controlled with the switch is dangerous and must 

be repaired.

c)   Disconnect the plug from the power source and/or the battery pack from 

the power tool before making any adjustments, changing accessories, 

or storing power tools. 

Such preventive safety measures reduce the risk of 

starting the power tool accidentally.

d)  Store idle power tools out of the reach of children and do not allow 

persons unfamiliar with the power tool or these instructions to operate the 

power tool. 

Power tools are dangerous in the hands of untrained users.

e)   Maintain power tools. Check for misalignment or binding of moving parts, 

breakage of parts and any other condition that may affect the power tool’s 

operation. If damaged, have the power tool repaired before use. 

Many 

accidents are caused by poorly maintained power tools.

f)   Keep cutting tools sharp and clean. 

Properly maintained cutting tools with 

sharp cutting edges are less likely to bind and are easier to control.

g)   Use the power tool, accessories and tool bits etc., in accordance with 

these instructions and in the manner intended for the particular type of 

power tool, taking into account the working conditions and the work to be 

performed. 

Use of the power tool for operations different from those intended 

could result in a hazardous situation..

5) SERVICE

a)  Have your power tool serviced by a qualified repair person using only 

identical replacement parts. 

This will ensure that the safety of the power tool 

is maintained.

Electrical Safety

The electric motor has been designed for one voltage only. Always check that the 

power supply corresponds to the voltage on the rating plate. 240 V AC means your 

tool will operate on alternating current. As little as 10% lower voltage can cause loss 

of power and can result in overheating. All D

E

WALT tools are factory tested; if this 

tool does not operate, check the power supply. Your D

E

WALT tool is double insulated, 

therefore no earth wire is required.
 • 

Young children and the infirm.

 This appliance is not intended for use by 

young children or infirm persons without supervision. Young children should be 

supervised to ensure that they do not play with this appliance.

  •

  Replacement of the supply cord. 

If the supply cord is damaged, it must be 

replaced by the manufacturer or an authorised D

E

WALT Service Centre in order 

to avoid a hazard.

Extension Cords

CAUTION: 

Use only extension cords that are approved by the country’s Electrical 

Authority. Before using extension cords, inspect them for loose or exposed wires, 

damaged insulation and defective fittings. Replace the cord if necessary.

MINIMUM GAUGE FOR CORD SETS

For Cable length (m):

 

 

7.5  15  25 30 45 60

Use Cable with minimum rating (Amperes)
Tool Amperes

  0 - 3.4  

 

7.5 

7.5  

7.5 

7.5 

7.5 

7.5

 

3.5 

5.0   7.5  7.5  7.5 7.5 10 15

  5.1 - 7.0 

 

10 

10 

10 

10 

15 

15

  7.1 - 12.0   

15 

15 

15 

15 

20 

20

 12.1 - 20.0   

20 

20 

20 

20 

25 

 –

Summary of Contents for D28116-XE

Page 1: ...D28116 XE D28117 XE D28133 XE D28136 XE D28137 XE HEAVY DUTY SMALL ANGLE GRINDERS INSTRUCTION MANUAL ...

Page 2: ......

Page 3: ... power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock d Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock e When operating a power tool outdoors use an extension cord suitable for outdo...

Page 4: ...ng tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control g Use the power tool accessories and tool bits etc in accordance with these instructions and in the manner intended for the particular type of power tool taking into account the working conditions and the work to be performed Use of the power tool for operations dif...

Page 5: ... with a person in line with the wheel This includes the operator Avoid bouncing the wheel or giving it rough treatment If this occurs stop the tool and inspect the wheel for cracks or flaws Direct sparks away from operator bystanders or flammable materials Sparks may be produced while cutting and or grinding Sparks may cause burns or start fires Always use side handle Tighten the handle securely T...

Page 6: ...started Support large panels to minimize the risk of wheel pinching and kickback Large panels tend to sag under their own weight Support must be placed under the panel on both sides near the line of cut and near the edge of the panel WARNING ALWAYS use safety glasses Everyday eyeglasses are NOT safety glasses Also use face or dust mask if cutting operation is dusty ALWAYS WEAR CERTIFIED SAFETY EQU...

Page 7: ...nables the tool to be used at optimum conditions to suit the accessory and material Autobalance Feature D28117 D28137 The auto balance feature continuously adjusts the balance to reduce the vibration of the machine when it is running This improves user comfort during the operation and is particularly useful when using the machine for long periods of time Clutch The torque limiting clutch reduces t...

Page 8: ...ng discs Some DEWALT models are provided with a guard intended for use with depressed center wheels Type 27 and hubbed grinding wheels Type 27 The same guard is designed for use with sanding flap discs Type 27 and 29 and wire brushes Grinding and cutting with wheels other than Type 27 and 29 require different accessory guards not included with tool Mounting instructions for these accessory guards ...

Page 9: ...outer flange R onto the spindle A B FIG 7 R P N O R P N O O fig 7 the ring on the flange R must face towards the disc when fitting a grinding disc Fig 7A the ring on the flange R must face away from the disc when fitting a cutting disc Fig 7B 5 Press the spindle lock B and rotate the spindle O until it locks in position 6 Tighten the flange R with the two pin spanner supplied 7 Release the spindle...

Page 10: ... See pages 7 8 for the correct accessories NOTE Edge grinding and cutting can be performed with Type 27 wheels designed and specified for this purpose WARNING Accessories must be rated for at least the speed recommended on the tool warning label Wheels and other accessories running over rated accessory speed may burst and cause injury Every unthreaded accessory must have a 22 mm 7 8 arbor hole If ...

Page 11: ...o the work surface 2 Apply minimum pressure to the work surface allowing the tool to operate at high speed Grinding rate is greatest when the tool operates at high speed 3 Maintain a 20 to 30 angle between the tool and 20 30 FIG 9 work surface 4 Continuously move the tool in a forward and back motion to avoid creating gouges in the work surface 5 Remove the tool from work surface before turning to...

Page 12: ...n the adjusting screw M with the clamp lever in the closed position CAUTION Do not tighten adjusting screw with clamp lever in open position Undetectable damage to guard or mounting hub may result MOUNTING CUTTING WHEELS WARNING Turn off and unplug the tool before making any adjustments or removing or installing attachments or accessories Before reconnecting the tool turn the switch on and off as ...

Page 13: ... and grit out of motor and switch actuator using clean dry compressed air is a necessary regular maintenance procedure Dust and grit containing metal particles often accumulate on interior surfaces and could create an electrical shock or electrocution if not frequently cleaned out It is recommended that a ground fault circuit interrupter GFCI is utilized to further protect the user from electric s...

Page 14: ... the warranty DEWALT tools are covered by our FREE ONE YEAR SERVICE CONTRACT DEWALT will also maintain the tool for free at any time during the first year of purchase This includes labour parts and lubrication required to restore the product to sound mechanical and or electrical condition Normal wear parts are not covered in this service Carbon brushes worn more then 50 will be replaced NOTE Three...

Page 15: ...13 ...

Page 16: ...09 Part No N043524 D28116 XE D28117 XE D28133 XE D28136 XE D28137 XE Copyright 2009 DEWALT The following are trademarks for one or more DEWALT power tools the yellow and black color scheme the D shaped air intake grill the array of pyramids on the handgrip the kit box configuration and the array of lozenge shaped humps on the surface of the tool ...

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