11
Metal Applications
When using the tool in metal applications, make sure that a residual current device
(RCD) has been inserted to avoid residual risks caused by metal swarf.
If the power supply is shut off by the RCD, take the tool to authorised D
E
WALT repair
agent.
WARNING:
In extreme working conditions, conductive dust can accumulate inside
the machine housing when working with metal. This can result in the protective
insulation in the machine becoming degraded with a potential risk of an electrical
shock.
To avoid build-up of metal swarf inside the machine, we recommend to clear the
ventilation slots on a daily basis. Refer to
Cleaning
under
Maintenance
for more
information.
Using Flap Discs
WARNING:
Shock hazard. Metal dust build-up
Extensive use of flap discs in metal applications can result in the increased potential
for electric shock. To reduce this risk, insert an RCD before use and clean the
ventilation slots daily by blowing dry compressed air into the ventilation slots in
accordance with the below maintenance instructions.
MAINTENANCE
WARNING: To reduce the risk of serious personal injury, turn tool off and
disconnect tool from power source before making any adjustments or removing/
installing attachments or accessories.
Pop-off Brushes
The motor will be automatically shut off indicating that the carbon brushes are
nearly worn out and that the tool needs servicing. The carbon brushes are not
user-serviceable. Take the tool to an authorised D
E
WALT repair agent.
Cleaning
WARNING:
Blow dirt and dust out of all air vents with dry air at least once a week.
Wear proper ANSI Z87.1 (CAN/CSA Z94.3) eye protection and proper NIOSH/OSHA/
MSHA respiratory protection when performing this.
Blowing dust and grit out of motor and switch actuator using clean, dry compressed
air is a necessary regular maintenance procedure. Dust and grit containing metal
particles often accumulate on interior surfaces and could create an electrical shock
or electrocution if not frequently cleaned out. It is recommended that a ground fault
circuit interrupter (GFCI) is utilized to further protect the user from electric shock
resulting from the accumulation of conductive particles. If the tool is deactivated by
the GFCI, unplug the tool and check and clean the tool before resetting the GFCI. Wear
proper ANSI Z87.1 (CAN/CSA Z94.3) eye protection and proper NIOSH/OSHA/MSHA
respiratory protection when performing this.
WARNING:
Never use solvents or other harsh chemicals for cleaning the non-
metallic parts of the tool. These chemicals may weaken the plastic materials used in
these parts. Use a cloth dampened only with water and mild soap. Never let any liquid
get inside the tool; never immerse any part of the tool into a liquid.
Lubrication
D
E
WALT tools are properly lubricated at the factory and are ready for use.
Repairs
To assure product SAFETY and RELIABILITY, repairs, maintenance and adjustment
(including brush inspection and replacement) should be performed by certified
service centers or other qualified service organizations, always using identical
replacement parts.
ACCESSORIES
WARNING:
Since accessories, other than those offered by D
E
WALT, have not been
tested with this product, use of such accessories with this tool could be hazardous.
To reduce the risk of injury, only D
E
WALT, recommended accessories should be used
with this product.
Recommended accessories for use with your tool are available at extra cost from
your local service center. If you need any assistance in locating any accessory,
please contact D
E
WALT Industrial Tool Co., 20 Fletcher Road, Mooroolbark, VIC 3138
Australia or call 1800 654 155 or (NZ) 0800 339258.
