DeWalt D28116-XE Instruction Manual Download Page 6

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WARNING: ALWAYS wear proper personal hearing protection that conforms to 

ANSI S12.6 (S3.19) during use. 

Under some conditions and duration of use, noise 

from this product may contribute to hearing loss.

WARNING

 Use extra care when working into a corner because a sudden, sharp 

movement of the grinder may be experienced when the wheel or other accessory 

contacts a secondary surface or a surface edge. 

WARNING: 

We recommend the use of a residual current device with a residual 

current rating of 30mA or less.

  •  The label on your tool may include the following symbols. The symbols and their 

definitions are as follows:

V ................. volts 

A ...............amperes

Hz ............... hertz 

W ..............watts

min ............. minutes 

 ...........alternating current

 .......... direct  current 

 ...........alternating or direct current

 .............. Class I Construction 

no ..............no load speed

 ...................

(grounded) 

 .............earthing  terminal

 ............... Class II Construction  

.............safety alert symbol

 ...................

(double insulated) 

RPM ..........revolutions per minute

…/min ........ per minute 

BPM ..........beats per minute

IPM ............. impacts per minute

 COMPONENTS (FIG. 1)

 A. On/off switch
 B. Spindle lock
 C. Guard
  D.  Side handle (not shown)
  E.  Electronic variable speed control
  F.  Dust ejection outlet

Anti-vibration Side Handle

The anti-vibration side handle(D) offers added comfort by absorbing the vibrations 

caused by the tool.

backward while the wheel is in motion or kickback may occur.

 Investigate and 

take corrective actions to eliminate the cause of wheel binding.

 • 

 When restarting a cut-off accessory in the workpiece, check that the wheel is 

not engaged into the material.

 If wheel is binding, it may walk up or kickback 

from the workpiece as the tool is restarted.

  •  Support large panels to minimize the risk of wheel pinching and kickback.

 

Large panels tend to sag under their own weight. Support must be placed under 

the panel on both sides, near the line of cut and near the edge of the panel.

WARNING: ALWAYS 

use safety glasses. Everyday eyeglasses are NOT safety 

glasses. Also use face or dust mask if cutting operation is dusty. ALWAYS WEAR 

CERTIFIED SAFETY EQUIPMENT:

•  ANSI Z87.1 eye protection (CAN/CSA Z94.3),
•  ANSI S12.6 (S3.19) hearing protection,
•  NIOSH/OSHA/MSHA respiratory protection.

WARNING: 

Some dust created by power sanding, sawing, grinding, drilling, and 

other construction activities contains chemicals known to cause cancer, birth defects 

or other reproductive harm. Some examples of these chemicals are:

•  lead from lead-based paints,
•  crystalline silica from bricks and cement and other masonry products, and 
•  arsenic and chromium from chemically-treated lumber (CCA).

Your risk from these exposures varies, depending on how often you do this type of 

work. To reduce your exposure to these chemicals: work in a well ventilated area, and 

work with approved safety equipment, such as those dust masks that are specially 

designed to filter out microscopic particles.
  •

  Avoid prolonged contact with dust from power sanding, sawing, grinding, 

drilling, and other construction activities. Wear protective clothing and wash 

exposed areas with soap and water. 

Allowing dust to get into your mouth, eyes, 

or lay on the skin may promote absorption of harmful chemicals. 

WARNING: 

Use of this tool can generate and/or disburse dust, which may cause 

serious and permanent respiratory or other injury. Always use NIOSH/OSHA approved 

respiratory protection appropriate for the dust exposure. Direct particles away from 

face and body.

Summary of Contents for D28116-XE

Page 1: ...D28116 XE D28117 XE D28133 XE D28136 XE D28137 XE HEAVY DUTY SMALL ANGLE GRINDERS INSTRUCTION MANUAL ...

Page 2: ......

Page 3: ... power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock d Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock e When operating a power tool outdoors use an extension cord suitable for outdo...

Page 4: ...ng tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control g Use the power tool accessories and tool bits etc in accordance with these instructions and in the manner intended for the particular type of power tool taking into account the working conditions and the work to be performed Use of the power tool for operations dif...

Page 5: ... with a person in line with the wheel This includes the operator Avoid bouncing the wheel or giving it rough treatment If this occurs stop the tool and inspect the wheel for cracks or flaws Direct sparks away from operator bystanders or flammable materials Sparks may be produced while cutting and or grinding Sparks may cause burns or start fires Always use side handle Tighten the handle securely T...

Page 6: ...started Support large panels to minimize the risk of wheel pinching and kickback Large panels tend to sag under their own weight Support must be placed under the panel on both sides near the line of cut and near the edge of the panel WARNING ALWAYS use safety glasses Everyday eyeglasses are NOT safety glasses Also use face or dust mask if cutting operation is dusty ALWAYS WEAR CERTIFIED SAFETY EQU...

Page 7: ...nables the tool to be used at optimum conditions to suit the accessory and material Autobalance Feature D28117 D28137 The auto balance feature continuously adjusts the balance to reduce the vibration of the machine when it is running This improves user comfort during the operation and is particularly useful when using the machine for long periods of time Clutch The torque limiting clutch reduces t...

Page 8: ...ng discs Some DEWALT models are provided with a guard intended for use with depressed center wheels Type 27 and hubbed grinding wheels Type 27 The same guard is designed for use with sanding flap discs Type 27 and 29 and wire brushes Grinding and cutting with wheels other than Type 27 and 29 require different accessory guards not included with tool Mounting instructions for these accessory guards ...

Page 9: ...outer flange R onto the spindle A B FIG 7 R P N O R P N O O fig 7 the ring on the flange R must face towards the disc when fitting a grinding disc Fig 7A the ring on the flange R must face away from the disc when fitting a cutting disc Fig 7B 5 Press the spindle lock B and rotate the spindle O until it locks in position 6 Tighten the flange R with the two pin spanner supplied 7 Release the spindle...

Page 10: ... See pages 7 8 for the correct accessories NOTE Edge grinding and cutting can be performed with Type 27 wheels designed and specified for this purpose WARNING Accessories must be rated for at least the speed recommended on the tool warning label Wheels and other accessories running over rated accessory speed may burst and cause injury Every unthreaded accessory must have a 22 mm 7 8 arbor hole If ...

Page 11: ...o the work surface 2 Apply minimum pressure to the work surface allowing the tool to operate at high speed Grinding rate is greatest when the tool operates at high speed 3 Maintain a 20 to 30 angle between the tool and 20 30 FIG 9 work surface 4 Continuously move the tool in a forward and back motion to avoid creating gouges in the work surface 5 Remove the tool from work surface before turning to...

Page 12: ...n the adjusting screw M with the clamp lever in the closed position CAUTION Do not tighten adjusting screw with clamp lever in open position Undetectable damage to guard or mounting hub may result MOUNTING CUTTING WHEELS WARNING Turn off and unplug the tool before making any adjustments or removing or installing attachments or accessories Before reconnecting the tool turn the switch on and off as ...

Page 13: ... and grit out of motor and switch actuator using clean dry compressed air is a necessary regular maintenance procedure Dust and grit containing metal particles often accumulate on interior surfaces and could create an electrical shock or electrocution if not frequently cleaned out It is recommended that a ground fault circuit interrupter GFCI is utilized to further protect the user from electric s...

Page 14: ... the warranty DEWALT tools are covered by our FREE ONE YEAR SERVICE CONTRACT DEWALT will also maintain the tool for free at any time during the first year of purchase This includes labour parts and lubrication required to restore the product to sound mechanical and or electrical condition Normal wear parts are not covered in this service Carbon brushes worn more then 50 will be replaced NOTE Three...

Page 15: ...13 ...

Page 16: ...09 Part No N043524 D28116 XE D28117 XE D28133 XE D28136 XE D28137 XE Copyright 2009 DEWALT The following are trademarks for one or more DEWALT power tools the yellow and black color scheme the D shaped air intake grill the array of pyramids on the handgrip the kit box configuration and the array of lozenge shaped humps on the surface of the tool ...

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