Dettson Chinook C105-M-V Installation Instructions And Homeowner'S Manual Download

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12.20 57 - High pressure control switch open . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

12.20.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12.20.2 Causes

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12.20.3 Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12.21 68 - No blower communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

12.21.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12.21.2 Causes

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12.21.3 Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12.22 71 - No inducer communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

12.22.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12.22.2 Causes

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12.22.3 Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12.23 77 - No gas valve feedback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

12.23.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12.23.2 Causes

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12.23.3 Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12.24 93 - Control fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

12.24.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12.24.2 Causes

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12.24.3 Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13 INFORMATIONS AND SPECIFICATIONS

14 PART LIST

List of figures

Figure 1:

Interface card position

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Figure 2:

Interface board wires connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 3:

Drain trap

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Figure 4:

Right side connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 5:

Left side connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 6:

Horizontal right position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 7:

Horizontal left position

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Figure 8:

Downflow position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 9:

Multiposition pressure switch assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 10: Typical gas pipe arrangement

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Figure 11: Wiring Diagram

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Figure 12: Venting flange with gasket

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Figure 13: Clearance and termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 14: Wiring Diagram Modulating t-stat

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Figure 15: Dimensional Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 16: Exploded view 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 17: Exploded view 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Summary of Contents for Chinook C105-M-V

Page 1: ...alled with the modulating thermostat R02P030 If the furnace is to be installed with the modulating cooling option use the communicating thermostat R02P032 Do not tamper with the unit or its controls C...

Page 2: ...CTROSTATIC DISCHARGE 11 2 3 LOCATION 12 2 3 1 Location relative to cooling equipement 12 3 ALIZ COOLING UNIT 13 3 1 THERMOSTAT USING ALIZ SYSTEM 13 3 2 POSITION OF THE INTERFACE BOARD 13 3 3 WIRES CON...

Page 3: ...S OR THE PROVINCE OF ALBERTA AND SASKATCHEWAN 28 8 6 SPECIAL VENTING REQUIREMENTS FOR INSTALLATION IN CANADA 28 8 7 SIZE DE VENT AND COMBUSTION AIR PIPES 28 8 8 CONNECTING TO FURNACE 28 8 8 1 Combusti...

Page 4: ...fan speed 37 10 11 5 Furnace test mode 37 11 USER S INFORMATION MANUAL 39 11 1 WHAT TO DO IF YOU SMELL GAS QUE FAIRE SI VOUS SENTEZ DU GAZ 39 11 2 OPERATING YOUR FURNACE 39 11 3 LIGHTING INSTRUCTION...

Page 5: ...26 Line Neutral Reverse 44 12 13 1 Description 44 12 13 2 Causes 44 12 13 3 Solutions 44 12 14 30 Control Board Fuse Blown 44 12 14 1 Description 44 12 14 2 Causes 44 12 14 3 Solutions 44 12 15 33 MRL...

Page 6: ...7 13 INFORMATIONS AND SPECIFICATIONS 48 14 PART LIST 54 List of figures Figure 1 Interface card position 13 Figure 2 Interface board wires connection 14 Figure 3 Drain trap 16 Figure 4 Right side conn...

Page 7: ...e 8 Approved combustion air and vent pipe fitting and cement materials U S A Installation 32 Table 9 Air Flow Adjustement S1 48 Table 10 Cooling Airflow Demand 49 Table 11 Cooling Airflow Adjust 49 Ta...

Page 8: ...ith safety procedures and who is equipped with the proper tools and test instruments Failure to carefully read and follow all instructions in this manual can result in death bodily injury and or prope...

Page 9: ...s In some instances these instructions exceed certain lo cal codes and ordinances especially those that may not have kept up with changing residential construction prac tices We require these instruct...

Page 10: ...ow the steps outlined below for each appliance connected to the venting system be ing placed into operation could result in carbon monoxide poisoning or death The following steps shall be followed for...

Page 11: ...the home unattended during freezing weather without turning off water supply and draining water pipes or otherwise pro tecting against the risk of frozen pipes Ensure all condensate drain connections...

Page 12: ...Engineers ASHRAE 2 1 5 Acoustical lining and fibrous glass duct USA and CANADA current edition of SMACNA NFPA 90B as tested by UL Standard 181 for Class I Rigid Air Ducts 2 1 6 Gas piping and pipe pr...

Page 13: ...ded ample space for servicing and clean ing Always comply with minimum fire protection clearances shown in table 1 or on the furnace rat ing label Install de furnace with a correct slope if installed...

Page 14: ...RFACE BOARD Provision has been made on the main control board sup port in the furnace to locate the interface board K03069 Refer to figure 1 3 3 WIRES CONNECTIONS WITH THE INTERFACE BOARD Figure 2 exp...

Page 15: ...ll the drain trap on the right side the three out let stub of the drain trap toward the interior of the furnace See figure 4 4 Screw in place the drain trap with two head tapping screws on the right s...

Page 16: ...ews on the side of the furnace 6 Install two 1 2 black plastic caps on the unused 1 2 stubs of the drain trap 7 Cut the required length of furnished 5 8 tubing and connect one end on the port on the l...

Page 17: ...trap to the con densate drain piping using a PVC tee Such a drain shall be in compliance with local building codes or to a condensate pump approved for use with acidic furnace condensate 10 Prime the...

Page 18: ...connections to furnace with code approved tape or duct sealer Ductwork passing through an unconditioned space should be insulated to enhance system performance When air conditioning is used a vapour b...

Page 19: ...ctangular opening on the bottom plate of the fur nace using the knock outs To know what dimension to be used refer to the input of the furnace as showed on fig 15 Dimensional drawing Install the retur...

Page 20: ...equipment shut off valve MUST be installed external to furnace casing Install a sediment trap in riser leading to furnace as shown in Figure 10 Typical gas pipe arrangement Con nect a capped nipple i...

Page 21: ...rners 10 Make sure the gas valve outlet pressure measured on the outlet pressure tap is compliant with the out let pressure Outlet pressure is specified on the nameplate of the furnace 6 3 GAS PIPE GR...

Page 22: ...opening at the top of the valve Allow up to 10 seconds for each change in pressure 5 Turn clockwise to increase pressure or counter clockwise to decrease pressure 6 Shut off gas to the unit and place...

Page 23: ...10 3 0 20 6 0 30 9 1 40 12 1 50 15 2 1 2 13 0 622 158 175 120 97 82 73 3 4 19 0 824 20 9 360 250 200 170 151 1 25 1 049 26 6 680 465 375 320 285 1 1 4 32 1 380 35 0 1400 950 770 660 580 1 1 2 39 1 610...

Page 24: ...Figure 10 Typical gas pipe arrangement 23...

Page 25: ...2 24V WIRING Make field 24 V connections at the 24 V terminal strip Use only AWG No 18 minimum color coded copper thermostat wire Use AWG No 18 color coded copper thermostat wire for lengths up to 10...

Page 26: ...6 20 75 000 120 60 1 127 104 13 1 15 6 20 105 000 120 60 1 127 104 15 8 19 20 120 000 120 60 1 127 104 15 8 19 20 Table 5 Thermostat Choice VS System Heating Cooling Thermostat HRV interlock Interface...

Page 27: ...Figure 11 Wiring Diagram 26...

Page 28: ...ANSI standards and American Society for Test ing and Materials ASTM standards See Table 8 Ap proved combustion air and vent pipe fitting and cement materials U S A Installation for approved materials...

Page 29: ...obtain a permit 8 7 SIZE DE VENT AND COMBUSTION AIR PIPES Furnace combustion air and vent pipe connections are sized for 2 pipe Any pipe diameter change should be made outside furnace casing in verti...

Page 30: ...flange gaskets on the venting flange 3 For the exhaust vent place the venting flange over the 2 diameter pipe provided Take good care to glue the piece of PVC to the flange to avoid any condensate lea...

Page 31: ...15 000 BTU hr and 30 000 BTU hr In those install flue gases are not expelled at a velocity to prevent ice formation If a concentric vent is to be use with those input installer should intall a 1 5 di...

Page 32: ...12 Venting flange with gasket Figure 13 Clearance and termination Table 7 Deduction for fittings Type of elbow Equivalent Length ft 45 standard 5 45 long sweap 2 5 90 standard 10 90 long sweap 5 Tee...

Page 33: ...PVC PIPE SDR 21 SDR 26 D2466 PVC Fittings Schedule 40 D2468 ABS Fittings Schedule 40 D2564 For ABS Solvent Cement For PVC D2661 ABS PIPE Fittings DWV at Schedule 40 IPS Sizes D2665 PVC PIPE Fittings...

Page 34: ...ng of the negative pressure switch an error code would re sult 1 Set the room thermostat to its lowest setting and turn of furnace electrical power 2 Remove the burner compartment control access door...

Page 35: ...After both switches are sensed to be closed the inducer motor will continue to run for an additional 30 seconds before the ignition trial A learning sequence pre purge will be initiated under the fol...

Page 36: ...ed by the ther mostat to the furnace control NOTE Do not apply 24 VAC to the V W2 terminal as with a jumper to R for diagnostic purposes with a non communicating modulating thermostat B This terminal...

Page 37: ...s on continuously it is an indication that mis wiring has occurred STAT STATUS Red L E D This L E D blinks twice slowly second ON second OFF upon power up Pressing the learn button for two seconds wil...

Page 38: ...adjust 10 11 3 Heat rise adjust S4 1 HEAT RISE ADJUST This DIP switch is used to select desired temperature rise in the heating mode OFF will yield the maximum heat rise Target heat rise is 55 F ON w...

Page 39: ...Figure 14 Wiring Diagram Modulating t stat 38...

Page 40: ...as controls control system parts elec trical parts that have been wet or the entire furnace if deemed necessary 7 Examine the furnace installation to determine that All flue gas carrying areas externa...

Page 41: ...nto the connector la belled E117 on the furnace control I F C If the orig inal card cannot be found a replacement card can be ordered Be sure to order the correct memory card for the furnace You need...

Page 42: ...es The modulating V signal cannot be sensed by the fur nace control This may be OK if either a traditional single stage or two stages non communicating thermostat is used with a modulating furnace If...

Page 43: ...solutions depend on the cause Solutions to noted causes 1 to 5 above are 1 Clean or replace the flame sense rod or check all connections and wire between the rod and the fur nace control Make sure fur...

Page 44: ...iter Fail 12 11 1 Description This code is displayed anytime there is an igniter failure It may also be displayed if the furnace control relay for the igniter is not closing or cannot be sensed indica...

Page 45: ...hed back to open hence the name Manually Reset to force the acknowl edgement of a critical fault This fault will occur when flames have rolled out of the normal area in the heat exchanger and into the...

Page 46: ...ion in either the inlet or exhaust vents 2 The flue vent length and or number of elbows ex ceeds the maximum number specified 3 Faulty or disconnect inducer 4 Loose or faulty wiring 5 Disconnect block...

Page 47: ...can be displayed any time during the heat call except dur ing low heat call and only after the pre purge and blower on delays are complete 12 20 2 Causes 1 Blockage or improper termination in either t...

Page 48: ...the furnace controller I F C and the inducer controller module Check wiring between the inducer controller module and the inducer Check line voltage to the inducer controller module If these are ok r...

Page 49: ...FF OFF OFF NO ADJUSTMENT LOW HEAT ADJUSTMENT ONLY 40 OFF ON OFF OFF 7 5 OFF ON OFF ON 15 OFF ON ON OFF 7 5 OFF ON ON ON 15 HIGH HEAT ADJUSTMENT ONLY 100 ON OFF OFF OFF 7 5 ON OFF OFF ON 15 ON OFF ON O...

Page 50: ...N OFF 1050 1400 ON ON 900 1200 ON OFF OFF 1080 1460 OFF ON 960 1280 ON OFF 840 1120 ON ON 720 960 1 2 HP OFF OFF OFF 900 1200 OFF ON 750 1000 ON OFF 600 800 ON ON 450 600 ON OFF OFF 720 960 OFF ON 600...

Page 51: ...TAT ON OFF 40 TEST MODE OFF ON 100 TEST MODE ON ON 2 STAGE T STAT CONTINUOUS FAN OFF NORMAL CFM ON HIGHER CFM Table 13 Dehumidification S5 1 DESCRIPTION OFF No On Demand dehumidification ON On demand...

Page 52: ...Table 15 Specifications 1 Maximum CFM in Regular ductwork 2 Maximum CFM using SmartDuct System Table 16 Specifications for MS 1 Maximum CFM in Regular ductwork 2 Maximum CFM using SmartDuct System 51...

Page 53: ...Table 17 CFM 52...

Page 54: ...Figure 15 Dimensional Drawing 53...

Page 55: ...14 PART LIST 54...

Page 56: ...Figure 16 Exploded view 1 55...

Page 57: ...Figure 17 Exploded view 2 56...

Page 58: ...anel assembly B40509 02 B40509 02 B40509 02 B40509 02 B40509 02 B40509 02 B40509 02 21 Wires main harness B40588 01 B40588 01 B40588 01 B40588 01 B40588 01 B40588 02 B40588 02 22 Wire inducer board in...

Page 59: ...Table 19 Parts list continued 58...

Page 60: ...Table 20 Parts list MS 59...

Page 61: ...Table 21 Parts list MS continued 60...

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Dettson Chinook C105-M-V, Installation Instructions And Homeowner'S Manual

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