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DEPURECO RAM 1000, Instruction And Maintenance Manual

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DEPURECO RAM 1000 Instruction And Maintenance Manual Download Page 22

 

Page 23 of 38 

 

 
 

 

4.

 

OPERATION SECTION 

 

4.1

 

    Description of the controls  

 

 

 

 

 

 

 

 

 

 

 

Warning! 

The vacuum can be used solely by authorised personnel after having read these use and 

maintenance instructions. 

The user of the equipment and the maintenance technician, who carry out operations 

on the vacuum, must be adequately educated, informed and trained, in compliance with 

the occupational safety standards in force and, during the various operations, must wear 

personal  protective  equipment  (PPE),  such  as  safety  footwear,  gloves,  protective 

goggles,  mask,  etc.  The  user  must  comply  with  the  provisions  in  force  concerning 

extracted materials and their disposal. 

 

                                                                               

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.

 

General I/0 - ON/OFF switch 

2.

 

Immersion pump selector switch (ON/OFF) 

3.

 

White indicator light: presence of voltage 

4.

 

Red indicator light: shows that maximum level has been reached inside the tank 

 

 

1 

2 

3 

4 

Summary of Contents for RAM 1000

Page 1: ...R A M2 8 0 R A M2 8 0 MP R A M5 0 0 R A M1 0 0 0 R A MT 5 0 0 R A M1 0 0 0 A V...

Page 2: ...Safety recommendations 12 2 3 Safety plates and symbols 14 2 4 Residual risks 14 2 5 Applied Directives 15 3 HANDLING UNPACKING AND INSTALLATION SECTION 3 1 Handling 16 3 2 Unpacking 16 3 3 Installat...

Page 3: ...rder for our customer to fully appreciate the quality of this machine Please read all sections before using the machine for the first time It includes information recommendations and important warning...

Page 4: ...in the figures in this manual may differ from those on your vacuum this is because some components may have been removed to ensure maximum illustration clarity This manual has been divided into sectio...

Page 5: ...Page 6 of 38 1 2 Main parts 1 Handle 2 Electrical panel 3 Cap 4 Motor head 5 Tank 6 Inlet 7 Outlet 8 Pivoting wheels 9 Fixed wheels 10 Discharge ball valve 1 2 3 4 5 6 7 9 8 10...

Page 6: ...are designed and built according to the 2006 42 CE Machine Directive for an exclusive professional industrial use either way for any non domestic use This vacuum cleaner is suitable for the cleaning...

Page 7: ...e work environment must be clean and suitably lit 1 8 Noise level The phonometric tests performed on this specific vacuum cleaner model demonstrate a sound pressure level of RAM 280 MP 72 dB A Exposur...

Page 8: ...age I Frequency V Hz 230 50 60 Power kW HP 4 3 5 8 Maximum vacuum mbar 250 Maximum air flow m h 570 Noise level dB A 72 Inlet diameter mm 50 Liquid capacity L 280 Solid capacity L 40 Intake L sec 280...

Page 9: ...e repair and must accompany the vacuum during its shipment Defects that are not evidently due to materials or manufacturing will be examined solely at our premises or at a Technical Service Centre of...

Page 10: ...y occur Adequate training is crucial to this end DEPURECO shall not be held liable for accidents or damage due to the improper use of the vacuum by untrained personnel or to failure to comply even par...

Page 11: ...ctrical mains Plug the vacuum cleaner into a socket with a correctly installed ground contact connection Make sure that the vacuum cleaner is turned off The plugs and connectors of the connection cabl...

Page 12: ...r modify the return valve set up by the manufacturer The use of the JETCLEAN system in the presence of potentially explosive clouds in the atmosphere To carry out maintenance on the vacuum cleaner in...

Page 13: ...h the machine on in the absence of a complete filtering system 2 3 Safety plates and symbols Plates with safety symbols and or messages are applied to the vacuum and its packaging These pages show the...

Page 14: ...n this manual in section 1 5 Authorised environmental conditions Risk of incorrect interpretation of the safety pictograms With reference to risk analysis and identification DEPURECO has installed haz...

Page 15: ...ift the load 200 mm off the ground and swing backwards Always keep the height of the working environment in mind when lifting loads Before starting any movement ensure that the area is cleared and tha...

Page 16: ...Page 17 of 38 Cut and unwind the two packaging fixing belts remove the staples that fix the carton packaging to the pallet with the aid of a screwdriver remove the carton completely...

Page 17: ...chine to the pallet Unlock and remove the cap 1 The cardboard packaging can be recycled To protect the environment make sure to dispose it off in specialised collection centres Warning Keep the pallet...

Page 18: ...flat terrain by a forklift operator and a second person Warning Insert the forklift s forks in the appropriate mountings Attention The forks must go completely inside the mountings Lift the vacuum cl...

Page 19: ...handle Attention The second person must operate outside from under the forklift Install the two pivoting wheels at the other end on the machine as shown in the picture Put the machine back on the gro...

Page 20: ...Page 21 of 38 Connect the discharge hose directly to the dedicated nozzle and fix it by using a clamp as shown in the picture...

Page 21: ...type of extraction Note the flexible hose and the relevant end pieces and accessories are not included with the STANDARD model Contact your dealer or DEPURECO for information regarding the various ty...

Page 22: ...med and trained in compliance with the occupational safety standards in force and during the various operations must wear personal protective equipment PPE such as safety footwear gloves protective go...

Page 23: ...uming Position the submerged pump on ON to initiate continuous discharge operations When the level of liquid inside the tank rises a float switch connected to the submerged pump lifts activating it Th...

Page 24: ...e vacuum in a place protected against weather agents with the temperature ranging between 5 and 45 C and cover it with a nylon tarp to protect it against dust Waste disposal must take place in accorda...

Page 25: ...te the vacuum identification data see para 1 4 of this manual For significant repairs refer to the authorised dealer whose specialised personnel has the technological expertise and is always available...

Page 26: ...perations must be carried out by trained technicians specialised in the following sectors Mechanical maintenance Electrical maintenance It is the Safety Manager s duty to ensure the professionalism an...

Page 27: ...only be carried out by the specially trained electrical maintenance technician authorised by the Safety Manager Warning After any maintenance intervention the Health and Safety Manager is required to...

Page 28: ...place the filter Switch the machine off by turning the main switch 1 to 0 Unplug the vacuum cleaner from the socket Unlock the lid 1 Remove the lid Take the filter out wash it or replace it if needed...

Page 29: ...and clean the grid basket Attention Any material inside the filter end the filter itself must be disposed of in according to the current laws in force in the country of use of the machine Wash the gr...

Page 30: ...of the oil proof cartridge Proceed as follows to replace the cartridge Switch the vacuum cleaner off by turning the main switch 1 to 0 Remove the plug from the socket Unlock the vacuum s head Lift and...

Page 31: ...Remove the screws and replace clean the cartridge with a water jet Screw the cartridge back to the ring Reposition the ring inside the machine Position the vacuum s head again and lock it with the de...

Page 32: ...tegrity of the socket and the cable Contact DEPURECO s technical assistance Red indicator light on Maximum tank capacity reached Empty the tank Insufficient vacuuming power Grid basket a o PPL washabl...

Page 33: ...ectrical and electronic parts of this product must be disposed of in compliance with Italian Legislative Decree 151 2005 and subsequent amendments Directive 2002 96 EC on WEEE Waste Electrical and Ele...

Page 34: ...MAINTENANCE LOG INTERVENTION 1 DATE TECHNICAL ASSISTANCE TYPE OF INTERVENTION INTERVENTION 2 DATE TECHNICAL ASSISTANCE TYPE OF INTERVENTION...

Page 35: ...INTERVENTION 3 DATE TECHNICAL ASSISTANCE TYPE OF INTERVENTION INTERVENTION 4 DATE TECHNICAL ASSISTANCE TYPE OF INTERVENTION...

Page 36: ......

Page 37: ......

Page 38: ...ot applicable 26 Storage decommissioning 26 MAINTENANCE SECTION 27 Information notes 27 General safety regulations 28 Replacing the filter 29 Replacing the filter cartridge not applicable 31 Positioni...

Page 39: ...is installed on sturdy casters of which two are equipped with a brake to hold it in place This manual describes the following models RAM 280 RAM 500 RAM 1000 This manual provides all the necessary inf...

Page 40: ...ation 1907 2006 EC REACH DEPURECO declares that its products do not contain any Substances of Very High Concern SVHC included in the Candidate List This manual must be kept in a place that can be easi...

Page 41: ...Filter chamber 5 Liquid waste container 6 Moultipiece for suction tube insertion 7 Discharge hose connection 8 Swivelling wheels 9 Fixed wheels 1 2 Options DEPURECO provides a wide range of optional a...

Page 42: ...n flammable and non toxic oil refrigerants emulsions and shavings and for reintroducing the filtered liquid into the machine tool Any other use is considered IMPROPER 1 6 Allowed environmental conditi...

Page 43: ...ions workers must be provided with adequate training and information on risks arising from noise exposure 1 8 Technical data POTENZA POWER KW 2 2 DEPRESSIONE VACUUM mbar 330 PORTATA D ARIA MAX AIR FLO...

Page 44: ...eceipt must be shown to the authorised technical personnel carrying out the repair and must accompany the vacuum during its shipment Defects that are not evidently due to materials or manufacturing wi...

Page 45: ...ecautions are indicated in this manual as well as on the product itself Operators must pay special attention to these hazard warnings to prevent accidents with serious consequences for themselves and...

Page 46: ...e injuries Avoid using flammable or toxic solvents such as petrol benzene ether and alcohol for cleaning operations Avoid prolonged contact with solvents and inhaling their vapours Avoid using it in t...

Page 47: ...CO from any liability This manual must always be kept at hand for consultation on the operating cycle and for clarifying any doubts In the event it is lost or damaged request another copy from DEPUREC...

Page 48: ......

Page 49: ...SPIRATION ABSAUGEN ASPIRACION SCARICO DISCHARGE VIDAGE ENTLEERUNG DESCARGA Attention Carefully read this use and maintenance manual before using the vacuum or carrying out maintenance interventions UK...

Page 50: ...erate on live parts notwithstanding the exceptions set forth by said Legislative Decree Risk of improper use in presence of liquid explosive and flammable substances The vacuum must not be used in env...

Page 51: ...fety in the event of failure to comply with this prohibition 2 5 Applied Directives The following Directives apply to the vacuum described in this manual 2006 42 EC Machinery Directive 2014 30 EU Elec...

Page 52: ...15...

Page 53: ...cm RAM 500 90 cm 170 cm 225 cm RAM 1000 100 cm 190 cm 250 cm The vacuum must be lifted and handled only using a forklift whose load bearing capacity is suited to the weight When using a forklift lift...

Page 54: ...ove the two fastening straps from the case Usinga screwdriver remove thepoints thatfix the cardboard case to the pallet Completely remove the case Upon removing the protective wrapping loosen and remo...

Page 55: ...ntal impact Attention Keep the pallet and the fastening screws In the event of subsequent transport the vacuum must be secured to the pallet using the same fastening system Detach and remove the cover...

Page 56: ...into the slots A and B see figure Attention The forks must fully enter and protrude at least 20 cm from the housing B at the end Lift the vacuum approximately 1 5 m Attention Lock every forklift movem...

Page 57: ...forklift Install the two swivel casters on the opposite side as shown in the figure Finally lower the vacuum Attention Do not stand under the vacuum while it is being lowered Insert the exhaust pipe...

Page 58: ...s specific model Insert the suction pipe into the inlet port located on the cover and secure the clamp The following operation must be carried out by a qualified electrician Ensure that the power supp...

Page 59: ...arry out interventions on the vacuum must be adequately educated informed and trained in compliance with the occupational safety standards in force and during the various operations must wear personal...

Page 60: ...Ensure that the lever 2 is in VACUUM position Ensure that the refuse collection container is properly locked to the vacuum Block the vacuum using the brakes on the swivel casters as shown in the figur...

Page 61: ...g operation prevent the hose from rolling up or bending 4 3 Emptying the container Attention Wear PPE gloves dust mask goggles etc during this operation When the container is full the level sensor wil...

Page 62: ...harge area and before starting the machine open both the inlets by means of the levers A machine outlet and exhaust pipe end Attention Waste must be disposed of in compliance with the standards in for...

Page 63: ...4 5 Storage decommissioning Remove the filter and clean it empty the refuse collection container and store the vacuum in a place protected against weather agents with the temperature ranging between...

Page 64: ...communicate the vacuum identification data see para 1 4 of this manual For important repairs refer to the authorised dealer whose specialised personnel has the technological expertise and is always av...

Page 65: ...nditions and readily available to the maintenance technician Ensure that the maintenance technician is equipped with the personal protective equipment required for the specific operation gloves goggle...

Page 66: ...rician Ensure the integrity of the safety symbols pictograms applied to the vacuum Ensure that the liquid collection container is empty Ensure the efficiency of the filter it must not be perforated En...

Page 67: ...r 5 remove the filter and replace it with a genuine spare part 6 in the event of debris inside the filter or perforated filter lift the filtering unit from the handles remove the filter and clean the...

Page 68: ...and reassemble everything inside the compartment then 9 hook the cover back on follow the previous instructions USE ONLY GENUINE DEPURECO FILTERS 5 4 Replacing the filter cartridge not applicable 5 5...

Page 69: ...ice Liquid leakage Perforated suction hose Replace the hose Perforated blowing hose Replace the hose loose suction hose clamp Tighten the clamp Defective ball valves Replace the ball valves Attention...

Page 70: ...achine the plastic and rubber materials must be separated from the electrical material Correct disposal of this product electrical and electronic waste The electrical and electronic parts of this prod...

Page 71: ...36 Signed MAINTENANCE LOG INTERVENTION 3 Date Technical Assistance Type of Works Signed...

Page 72: ...3 1 Identification of the main parts 2 3 1 4...

Page 73: ...4 5 6 7 8 9 10 11 12 16 13 15 14...

Page 74: ...5 17 15a...

Page 75: ...ted liquid escape valve 5 air water filter 6 cleaner 7 vacuum limiting valve 8 suction hose inlet 9 cover 10 control panel 11 pressure reset valve 12 pressure limiting valve 13 pressure limiting valve...

Page 76: ...mum pressure 0 4 bar Tank filling time 4 min Tank emptying time 3 min Tank capacity 1000 L Solid container capacity 37 L Noise level at 60 vacuum at 7 m 74 dB A Vacuum inlet diameter 45 mm Exhaust inl...

Page 77: ...8 3 Operation 3 1 Control panel...

Page 78: ...te Before inserting the plug ensure that the voltage of the power supply line corresponds to that indicated on the equipment s identification plate Ensure that the power plug is inserted correctly int...

Page 79: ...ss the CYCLE START button the motor starts and the CYCLE IN OPERATION light switches on If upon switching the machine on the hose blows instead of vacuuming 1 switch the machine off by pressing the CY...

Page 80: ...ing the hose just before allows draining its liquid and avoid accidental subsequent spills Upon reaching the maximum level admitted inside the tank vacuum automatically stops in this case also with th...

Page 81: ...riodical checks Pressure reducer oil levels for details refer to the use and maintenance manual for the specific model PN 33 D Cleaning the air water filter for details refer to the relative technical...

Page 82: ...Installation 17 4 OPERATION SECTION 18 4 1 Description of controls 18 4 2 Operation cycle 19 4 3 Emptying the solid residue container 22 4 4 Storage decommissioning 23 5 MAINTENANCE SECTION 24 5 1 In...

Page 83: ...to suction oils liquids coolants emulsions and chips and to reissue the filtered liquids inside the machine tool It is equipped with an electrically driven level switch that stops the suction when th...

Page 84: ...ation clarity This manual has been divided into sections for easy consultation and each section has been identified by a specific graphical symbol The matters dealt with in this manual are those expre...

Page 85: ...solid residue container lid 3 solid residue container 4 liquid tank 5 vacuum head 6 hose wrapping hook 7 drain pipe including valve 8 pump for expulsion of liquids internal view from the hatch 9 vacu...

Page 86: ...er has been designed built and protected exclusively for the professional industrial use of suctioning non flammable and non harmful dry and or wet dust and shavings Any other use is considered IMPROP...

Page 87: ...osure 1 9 Technical data Characteristic Unit of Measure RAM OIL T500 RAM OIL T555 Weight Kg 320 350 Overall dimensions L x D cm 60x151 60x151 Overall dimensions H cm 178 178 Supply voltage V Hz 400 50...

Page 88: ...authorised technical personnel carrying out the repair and must accompany the vacuum during its shipment Defects that are not evidently due to materials or manufacturing will be examined solely at ou...

Page 89: ...ds and intervention procedures contained in this manual Safety warnings and precautions are indicated in this manual as well as on the product itself Operators must pay special attention to these haza...

Page 90: ...e personal injury Avoid the use of toxic or inflammable solvents such as petrol benzene ether and alcohol for cleaning Avoid prolonged contact with solvents and inhaling their vapours Avoid using near...

Page 91: ...fety requirements of Machinery Directive 2006 42 EC must be met Nevertheless DEPURECO shall not be held liable for problems caused by the use of such parts Structural damage alterations or improper re...

Page 92: ...m using a cloth with water and soap Do not use solvents naphtha or petrol Request replacements for damaged plates from DEPURECO In the event that a plate is located on a piece that is replaced ensure...

Page 93: ...peration in humid environments Respect the limitations indicated in this manual in section 1 5 Authorised environmental conditions Risk of incorrect interpretation of the safety pictograms With refere...

Page 94: ...a forklift having suitable load bearing capacity When using a forklift lift the load 200 mm off the ground and swing backwards Always keep the height of the working environment in mind when lifting lo...

Page 95: ...brackets from both sides The cardboard packaging is recyclable and should be collected separately to prevent damaging the environment Warning Keep the pallet and the fastening brackets In the event of...

Page 96: ...nd pieces and suction accessories are not included with the STANDARD model Contact your dealer or DEPURECO for information regarding the various types of OPTIONALS that can be used on this specific mo...

Page 97: ...ated informed and trained in compliance with the occupational safety standards in force and during the various operations must wear personal protective equipment PPE such as safety footwear gloves pro...

Page 98: ...the power cord is properly inserted in the outlet and make sure the white indicator light 1 VOLTAGE PRESENCE is on If it is not on this means the electrical panel is not receiving power Make sure that...

Page 99: ...ate it the power supply phases of the plug are wrong To restore the power supply phases rotate the switch to O disconnect the plug from the power outlet insert a screwdriver into the notch on the insi...

Page 100: ...ch 4 to O and proceed as indicated above It is possible to use the vacuum continuously consequently it will be possible to expel liquid from the tank during the vacuum phase If you need to stop the va...

Page 101: ...d proceed as indicated below release the two hooks 6 gently raise the container lid detail no 2 par 1 1 Remove the solid residue from the vacuumed liquid For more convenient emptying the container can...

Page 102: ...e sure the pin on the container 9 is locked under the safety hook 7 4 4 Storage decommissioning Remove the mist filter clean and empty the tank of any liquid residue inside it and store the vacuum cle...

Page 103: ...vacuum cleaner identification data see 1 4 of this manual For significant repairs refer to the authorised dealer whose specialised personnel has the technological expertise in the original factory bu...

Page 104: ...ns must be carried out by trained technicians specialised in the following sectors Mechanical maintenance Electrical maintenance It is the Chief Safety Officer s duty to ensure the professionalism and...

Page 105: ...other electrical components must only be carried out by the specially trained electrical maintenance technician authorised by the Chief Safety Officer Warning After any maintenance work the Chief Safe...

Page 106: ...to release it from the hatch to loosen the hooks turn the handwheel clockwise A1 From the hatch lift the vacuum head B and position it in a safe place to avoid damaging the pump Given the heaviness of...

Page 107: ...that the notches on the closure hooks are aligned with the proper closure hooks tighten the closure hooks connect the pump plug to the outlet on the electrical panel connect the vacuum cleaner to the...

Page 108: ...nd the bottom of the tank To return to normal vacuum use reverse the steps position and block the vacuum head in the hatch see par 5 3 screw on the cap located on the side of the tank connect the pump...

Page 109: ...g and the power cable Reset the magneto thermal switch Contact the DEPURECO technical assistance Irregular suction Mist filter Follow filter cleaning procedure If this solution is not effective replac...

Page 110: ...he plastic and rubber materials must be separated from the electrical material Correct disposal of the product electrical and electronic equipment waste The electrical and electronic parts of this pro...

Page 111: ...y in block capitals and send via fax to the manufacturer at the following number 0 1 1 9 8 5 9 3 2 6 or via email to DEPURECO DEPURECO com VACUUM COMPONENTS Model Serial number Date of delivery Compan...

Page 112: ...MAINTENANCE LOG INTERVENTION 1 Date Technical Assistance Type of intervention Signature INTERVENTION 2 Date Technical Assistance Type of intervention Signature MAINTENANCE LOG...

Page 113: ...34 INTERVENTION 3 Date Technical Assistance Type of intervention Signature...

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