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MAINTENANCE

Periodically check all bolts and nuts to ensure proper
tension or torque.

An occasional drop  of oil may be required on the moving
parts of the tie down winches.

Grease the center pivot pin grease zerk every 1500
miles.

Grease the main frame platform skids every 1500 miles.
These grease zerks are readily accessible from under
the front tire stop main platform.

Grease the Sure Lube

TM

 Hubs every 3,000 miles.

IMPORTANT LOADING INSTRUCTION

Check your wheel tie-down straps.

Your Tow-It is equipped with custom made wheel
tie-down straps of a standard size that will fit most
tires, however if your tires are too large or too small
you will want to exchange these new straps for the
proper size straps.

1. Tire too large - 

This is very obvious. The strap

will not basket over the tire properly; call us,
we will provide at NO Charge on an exchange
basis, the proper size strap.  You must return
your new unused straps and provide us with
the Make and Model of your car and the tire
size.

2. Tire too small -

 This is not as obvious. The

basket will fit down over the tire very well; the
problems cannot be readily seen.  You must
tighten the straps down solid and then check
on the inside of the tire and be sure the strap,
when tightened, does not come in contact with
any metal that may cause wear or cutting such
as strut mounts.  If there is contact, you need a
smaller strap, call us, we will provide on a NO
Charge, exchange basis, the proper size strap.
You must return your new unused straps and
provide us with the Make and Model of your
car and tire size.

Thank you for Purchasing 

 Products.

SAFETY

Safety is of utmost importance at all times.  There are

several items that must be checked each time before

using and while using the Tow-It.

Make sure all bolts are properly tightened and those
requiring a set torque are up to specifications:

Lug Nuts -  75 to 80 ft./lbs.
Check Lug Nut  tension after the first 5 miles and

periodically thereafter.

The ball hitch must latch securely around the ball and
the safety lock pin or lever must be in position to lock the
hitch on the ball.

RECOMMENDED BALL HEIGHT: 18 inches to the top
of the ball on the towing vehicle.

Hook the towed vehicle safety chains to the frame of the

vehicle directly above the area where the chain is

mounted on the Tow-It.  Leave some slack in the chain

to allow suspension movement.

Check to make sure that all lights are in proper working

order.

Examine the winches and straps, making sure they are

in good conditon.

Be certain the safety lock pins are locking the strap
winches.

Retighten straps over the tires after the first 5 miles and
every 50 miles thereafter.  Ensure that they are tight.

The TI110 tires must be inflated to the recommended 35

PSI.

The TI110SB tires must be inflated to the recommended

50 PSI.

The strap on the optional tongue winch must be in good

condition and should be stored neatly on winch when

not in use.

NOTE:  The winch strap must not be left connected to

the towed vehicle after it is loaded and strapped down.

Make sure the optional light bar is fastened securely at

the rear of the towed vehicle.

The wires to the optional light bar should be run along the

car and fastened so as not to damage the finish of the

towed vehicle.

NOTE:

This unit cannot be backed up when loaded.

All vehicles mounted on the Tow-It must be mounted
with the front of the vehicle facing forward.

Rear Wheel Drive:

 Disconnect the towed vehicle

driveshaft for rear wheel drive vehicles with automatic
transmission.

For manual transmission:

  Consult your vehicle owners

manual for towing suitability with the drive shaft con-
nected.

WARNING:

 FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN LOSS OF TOWING

VEHICLE CONTROL, SEPARATION OF THE TOW DOLLY FROM THE TOWING VEHICLE, SEPERATION OF THE
TOWED VEHICLE FROM THE TOW DOLLY, CAUSING SEVERE PERSONAL INJURY, DEATH, OR PROPERTY
DAMAGE.

Use High Quality Bearing

Grease with Hand Operated

Grease Gun.

Summary of Contents for TI110 TOW DOLLY

Page 1: ...N REPLACEMENTPARTS READ complete manual CAREFULLY BEFORE attempting operation 08 03 RD20006 Rev 3 DEMCO Dethmers Mfg Co 4010 320th St P O Box 189 Boyden IA 51234 PH 712 725 2311 Toll Free 1 800 543 36...

Page 2: ...2 13 Surge Brake Assembly 14 Model DA66 Actuator Parts replacemant only 14 Model DA603 Actuator Parts 15 Model DA91 Actuator Parts replacement only 16 10 Brake Cluster Parts List and Breakdown 17 Opti...

Page 3: ...t you familiarize yourself with various safety signs type of warning and particular function related to that area that requires your SAFETY AWARENESS 3 2 1 5 REF NO PART NO DESCRIPTION SAFETY DECAL PA...

Page 4: ...400 540 7 8 170 230 420 570 650 880 1 225 300 630 850 970 1310 Torque figures indicated are valid for non greased or non oiled threads and heads unless otherwise specified Therefore do not grease or...

Page 5: ...ts 75 to 80 ft lbs Check Lug Nut tension after the first 5 miles and periodically thereafter The ball hitch must latch securely around the ball and the safety lock pin or lever must be in position to...

Page 6: ...height is 18 to the top of the ball Make sure hitch is locked down and secured with safety clip Criss cross safety chains under tongue and secure to towing vehicle frame LOADING INSTRUCTIONS Refer to...

Page 7: ...nnect towed vehicle driveshaft for rear wheel drive vehicles with automatic transmission For manual transmission Consult your vehicle owners manual for towing suitability with the drive shaft connecte...

Page 8: ...LOADING tilted POSITION DAMAGE PREVENTION Check your vehicle manual or registration for vehicle weight Towing vehicle must be larger and at least 1 000 lbs heavier than the towed vehicle and tow dolly...

Page 9: ...er any tow dolly that has been altered or modified so as to affect the tow dolly s operation performance or durability or that has been modified to change the intended use of the tow dolly In addition...

Page 10: ...579 95 2 Pivot Bushing 46 04825 1 3 8 I D x 1 2 O D Grommet 47 02574 95 1 Lock Pin Tongue 48 02583 1 3 16 x 1 1 4 Roll Pin 49 04780 26 1 Undercarriage 09533 26 for TI110SB 50 02209 8 7 16 20UNF Hex Nu...

Page 11: ...N 3 4 5 6 7 8 9 10 11 12 12 13 14 15 16 17 18 1920 20 21 22 23 26 27 30 31 32 40 41 41 42 42 43 43 44 44 45 45 47 48 49 50 51 52 53 54 55 56 57 58 59 59 60 61 62 62 63 64 65 66 67 68 69 70 71 71 72 73...

Page 12: ...op with the 7 16 x 1 1 4 bolt 16 flatwasher and locknut 6 When assembling the tie down strap to the tow dolly winch make sure the tie down strap does not contain any twists and the overlaps are to the...

Page 13: ...ck of each bracing strut to the trailer frame as shown using 1 2 x 1 1 2 grade 5 bolt 30 flatwasher 31 pivot bushing 32 and locknut 33 Hold up the front end the end with the smaller hole of each braci...

Page 14: ...Kit w gasket 5495 Coupler Repair Kit DA66 ACTUATOR PARTS REPLACEMENT ONLY 8606701 1 Brake Actuator complete incl ref 1 24 ACTUATOR PARTS LIST 2 24 6 6 22 23 2 21 1 11 12 7 7 5 10 10 2 2 3 18 19 19 13...

Page 15: ...8 16UNC x 3 Hex Head Bolt Gr 5 7 03876 1 3 Tab Fill Cap w Diaphram O Ring 8 09153 1 Master Cylinder Gasket incl in 10616 11190 9 10616 1 Composite Master Cylinder drum 10 11367 95 1 Coupler Inner Slid...

Page 16: ...Gr5 x 1 2 Hex Hd Bolt 5 05424 2 5 16 External Tooth Washer 6 SB9776 1 Wheel Cylinder Assembly Right SB9777 1 Wheel Cylinder Assembly Left 7 05431 1 Bleeder replacement 8 SB9783 1 Push Rod 9 SB24047 1...

Page 17: ...28 10967 2 Side Spacers 5401 Lever Replacement Kit incl items w 5650 Master Cyl Replacement Kit drum 5495 Coupler Repair Kit 23 16 22 20 21 19 17 24 13 14 11 9 10 6 4 3 2 7 5 15 1 8 Please order repla...

Page 18: ...1 ReplacementHandle 2 01738 1 Strap Assembly includes strap hook 3 02207 1 3 8 18UNC x 3 Hex Hd Bolt gr 5 4 02769 2 3 8 16UNC x 4 Hex Head Bolt gr 5 5 00059 2 3 8 Flatwasher 6 02592 3 3 8 16UNC Nylon...

Page 19: ...EF PART QTY NO NO REQ D DESCRIPTION LIGHT BAR PARTS LIST Please order replacement parts by PART NO and DESCRIPTION 11 11 13 13 1 2 8 9 8 12 1 7 9 9 8 6 8 9 1 14 15 COLOR CODE FOR WIRING HARNESS WHITE...

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