Sioux Automation Center TURBO-MAX 6141 Operator'S & Parts Manual Download

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QUALITY PEOPLE, QUALITY PRODUCTS

Sioux Automation Center, Inc.• 877 1st Ave NW • Sioux Center, IA 51250

PH: (712-722-1488) • Toll Free: 1-866-722-1488

www.siouxautomation.com

ASSEMBLY
CALIBRATION
OPERATION
REPLACEMENT PARTS

READ COMPLETE MANUAL CAREFULLY

BEFORE ATTEMPTING OPERATION

4/22/2010

MON600194

REV B

OPERATORS/PARTS MANUAL

TURBO-MAX

6141 TRAILER

Summary of Contents for TURBO-MAX 6141

Page 1: ...e NW Sioux Center IA 51250 PH 712 722 1488 Toll Free 1 866 722 1488 www siouxautomation com ASSEMBLY CALIBRATION OPERATION REPLACEMENT PARTS READ COMPLETE MANUAL CAREFULLY BEFORE ATTEMPTING OPERATION 4 22 2010 MON600194 REV B OPERATORS PARTS MANUAL TURBO MAX 6141 TRAILER ...

Page 2: ...k you for purchasing a Sioux Automation Turbo Max 6100 series reel mixer We feel you have made a wise choice and hope you are completely satisfied with your new piece of equipment Your new 6100 series Turbo Max is a durable efficient and easy to use unit Proper care and use will result in many years of service INTRODUCTION Table of Contents General Information 2 Model and Serial Number Identificat...

Page 3: ...ATION Your model and serial numbers can be located on the front left hand side of the mixer Please copy this information and write them down inside of this manual This will allow easy reference if the ordering of parts should become necessary ...

Page 4: ...h This signal word is to be limited to most extreme situations typically for machine components which for functional purposes cannot be guarded WARNING Indicates a potentially hazardous situation that if not avoided could result in serious injury or death and includes hazards that are exposed when guards are removed It may also be used to alert against unsafe practices CAUTION Indicates a potentia...

Page 5: ...UNDERSTANDING OF THE SAFETY PRECAUTIONS AND PROPER OPERATIONAL PROCEDURES Do not paint over remove or deface any safety signs or warning decals on your equipment Observe all safety signs and practice the instructions on them Never exceed limits of a piece of machinery If its ability to do a job or to do so safely is in question DON T TRY IT LIGHTING AND MARKING It is the responsibility of customer...

Page 6: ...re specific safety equipment relative to handling of such materials Keep wheel and lug nuts tightened to specified torque Assure that agricultural implment tires are inflated evenly Give unit a visual inspection for any loose bolts worn parts or cracked welds and make necessary repairs Follow the maintenance safety instructions included in this manual Be sure there are no tools lying on or in equi...

Page 7: ...erhead lines could cause serious injury or death Avoid loose gravel rocks and holes they can be dangerous for equipment operation or movement Allow for unit length when making turns Do not walk or work under raised components or attachments unless securely positioned and blocked Keep all bystanders pets and livestock clear of work area Operate towing vehicle from operators seat only Never stand al...

Page 8: ... away from human activity Do not park equipment where it will be exposed to livestock for long periods of time Damage and livestock injury could result Do not permit children to play on or around stored unit Make sure all parked machines are on a hard level surface and engage all safety devices Wheel chocks may be needed to prevent unit from rolling FOLLOWING OPERATION HIGHWAY AND TRANSPORT OPERAT...

Page 9: ...ments When driving tractor and equipment on road under 20 m p h 40 kph at night or during day use flashing amber warning lights and a slow moving vehicle SMV identification emblem Plan your route to avoid heavy traffic Be a safe and courteous driver Always yield to oncoming traffic in all situations including narrow bridges intersections etc Be observant of bridge load ratings Do not cross bridges...

Page 10: ...ment serious infection and reactions can occur When disconnecting hydraulic lines shut off hydraulic supply and relieve all hydraulic pressure Replace all shields and guards after servicing and before moving equipment After servicing be sure all tools parts and service equipment are removed Do not allow grease or oil to build up on any step or platform When replacing bolts refer to owner s manual ...

Page 11: ...0 400 540 7 8 170 230 420 570 650 880 1 225 300 630 850 970 1310 Torque figures indicated are valid for non greased or non oiled threads and heads unless otherwise specfied Therefore do not grease or oil bolts or capscrews unless otherwise speci fied in this manual When using locking elements increase torque values by 5 GRADE or CLASS value for bolts and cap screws are identified by their head mar...

Page 12: ... for proper assembly adjustment and lubrication Check to see that there is adequate oil in the oil bath If power chute is used oil the roller chains Check all bolt and set screws are tight Be sure all shields are properly in place Check for and remove any foreign objects in the mixer hopper and discharge opening Check to see that drain plugs are installed and the door is closed Be sure no one is i...

Page 13: ...ct as a carrier or lubricant Do not overload hay content Sioux Automation Center Inc recommends up to 15 20 of hay by weight in the load Exceeding this percentage can decrease mixing performance or could potentially damage mixer and cause premature wear on driveline components LIMITATIONS Do not use tough hay 20 60 moisture Always used cured dry hay Wet hay foreign objects or overload ing may caus...

Page 14: ...re bale pieces or tub ground hay into the mixer Do not exceed 15 20 of hay by weight 3 Finish Loading Commodities Finish loading any other ingredients to complete the ration in order of least binding ingredient to most binding Example dry commodities first corn silage second haylage last 4 Finish Loading Wet Commodities Any other wet feeds may be added at this time 5 Add Liquid Ingredients If rati...

Page 15: ...he spring coils The chain will form grooves in the tightener blocks These grooves help to keep the chains in proper alignment and the blocks need not be turned unless the roller portion of the chain has worn into the block Roller Chains for wear proper alignment and tension Adjust or replace if necessary Roller chain connector links which pass over polyethylene tightener blocks must have the legs ...

Page 16: ...er for snow or ice buildup before operating unit Thaw and remove any obstruction and replace drain plugs before next use IMPORTANT WHEN WELDING ON THIS UNIT Do NOT allow the current to flow through the bearings roller chains or scale weigh bars Ground directly to the item being welded ALWAYS disconnect weigh bar cords from scale indicator before welding INSPECT AND ADJUST INSPECTION AND ADJUSTMENT...

Page 17: ...er chains Change yearly or whenever contaminated Before operating a new mixer the roller chains should be liberally lubricated and then the unit operated un der a no load condition This break in period will allow the roller chains to be thoroughly lubricated and thus minimize heat up during operation LUBRICATION INTERVAL COMPONENTS 1 8 10 HOURS REAR AUGER BEARINGS 6 ZERKS 3LH 3RH INPUT SHAFT HANGE...

Page 18: ...3 3 7 4 DEC111 DECAL DANGER AUGER 5 6 8 1 DEC114 DECAL 4AUG OPEN CLOSE 9 1 DEC154 DECAL SAC LOGO NEW 20 5H 24W 10 1 DEC375 DECAL MODEL SERIAL SAC 2 75 5 11 1 DEC393 DECAL FEMA 1 5 2 5 12 2 DEC322 DECAL WARNING CHUTE AREA 13 2 DEC431 DECAL TURBOMAX 6141 WHITE 14 1 DEC452 DECAL TM 6 75 168 CS 15 1 DEC453 DECAL TM 6 75 114 SS 16 80 DECREFLECTAPE TAPE RFLCTV 2 RED WHT 17 1 DECSMV DECAL VEHICLE SLOW MO...

Page 19: ... 3 8 3 8 Reel Speed RPM 7 1 7 1 7 1 6 5 6 5 6 5 Lower Auger Flighting Diameter 20 20 20 24 24 24 Flighting Thickness Sectional2 1 2 1 2 1 2 5 8 2 5 8 2 5 8 2 Tube Outside Diameter 5 9 16 5 9 16 5 9 16 6 5 8 6 5 8 6 5 8 Drive Shaft Diameter 3 3 3 4 4 4 Upper Auger Flighting Diameter 20 20 20 22 22 22 Flighting Thickness Sectional 3 8 3 8 3 8 1 2 1 2 1 2 Tube Outside Diameter 5 9 16 5 9 16 5 9 16 6 ...

Page 20: ...0080 LIFT SHOCK STUD 44 1 MON700916 SPROCKET 45 1 MON701128 SPROCKET 46 1 MON701130 SPROCKET 47 1 MON701134 REAR DOOR 48 1 MON701135 CYLINDER BRACKET 49 1 MON701140 2 6141 BODY WELDMENT 50 3 MON701154 BUCKET GUARD 51 2 MON701156 DISCHARGE DOOR 52 1 MON701279 FLANGE SHAFT 53 1 MON701280 FLANGE SHAFT 54 1 MON701281 BOTTOM AUGER 55 1 MON701282 TOP AUGER 56 1 MON701303 FLANGE SHAFT 57 1 MON800488 SPRO...

Page 21: ...Page 21 6141 BOX BASE ASSEMBLY MON900728 2 ...

Page 22: ...Page 22 1 66 5 6 0 6 6 0 6 1 66 5 6 16 7 25 1 56 6141 BOX BASE ASSEMBLY ...

Page 23: ...Page 23 ...

Page 24: ...8 BLT12X512NC 1 5X5 1 2 BOLT 2 8 MON102778 SPACER 3 8 MON300011 SPRING 4 2 MON701124 3 CROSS TUBE 5 1 MON701304 3 6141 REEL WELDMENT 6 2 MON900721 3 WIPER TUBE 7 8 NUT12LOCKNC 1 2 LOCK NUT 8 16 WSH12FLAT 1 2 FLAT WASHER 6141 REEL ASSEMBLY ...

Page 25: ...ER TUBE ASSEMBLY ITEM QTY PART DESCRIPTION 1 26 BLT14X1NC 1 4X1 BOLT 2 1 MON102770 WIPER 3 1 MON701123 3 WIPER TUBE 4 26 NUT14NC 1 4 NUT 5 2 SAC73330 WIPER 6 26 WSH14FLAT 1 4 FLAT WASHER 7 26 WSH14LOCK 1 4 LOCK WASHER ...

Page 26: ...Y PART DESCRIPTION 1 6 BLT916X112NC 9 16X1 1 2 BOLT 2 2 MON102781 BEARING 3 2 MON102782 BEARING 4 2 MON701127 HOUSING 5 6 NUT916NC 9 16 NUT 6 6 WSH916LOCK 9 16 LOCK WASHER BEARING ASSEMBLY 6141 REEL BEARING MON900724 ...

Page 27: ...44 20X16 50X5 56 LH FLIGHT 4 9 SAC14545 20X16 50X5 56 RH FLIGHT 5 1 SAC74167 AUGER SHAFT 7 3 7 3 7 3 520 5 5 5 5 527 7 21 5217 6 127 7 3 6 7 21 7 3 6 7 21 7 3 6 7 21 725 7 6 1 25 2 7 66 127 6 866 76 5 21 6 233 352 8 7 2 7 219 5 1 32 17 7 1 1 6 7 219 5 1 32 17 5 72 27 5 127 7 1 6 1 66 5 25 2 7 5 1 7 58 1 6 7 0 17 0 1 72 7 78 3 17 7 35 0 5 6141 BOTTOM AUGER MON701281 ITEM QTY PART DESCRIPTION 1 10 B...

Page 28: ...Page 28 6141 TRAILER BASE ASSEMBLY 6141 BASE TRAILER MON900729 ...

Page 29: ...15 1 MON701107 DOOR INDICATOR 16 1 MON900437 LIGHT ASSEMBLY 17 4 MON900711 DUMMY SCALE KIT 6141 DRIVELINE ASSEMBLY ITEM QTY PART DESCRIPTION 18 1 MON900728 2 6141 BASE ASSEMBLY 19 1 MON900809 6141 TRAILER FRAME 20 2 NUT1024 10 24 NUT 21 10 NUT12NC 1 2 NUT 22 2 NUT14NC 1 4 NUT 23 10 NUT38NC 3 8 NUT 24 2 NUT516NC 5 16 NUT 25 1 PFBL112PLUG 1 1 2 BLACK PLUG 26 2 PFBL2PLUG 2 BLACK PLUG 27 10 RC502 50 2...

Page 30: ...LT 4 1 MON701150 6141 TRAILER FRAME 5 1 MON800489 HITCH 6 1 MON800490 HITCH CLEVIS 7 2 MON900808 HUB ASSEMBLY 8 2 NUT1NF 1 NUT FINE 9 1 NUT34LOCKNF 3 4 LOCK NUT FINE 10 1 NUT34NF 3 4 NUT G8 FINE 11 2 NUT58LOCKNC 5 8 LOCK NUT 112 2 TA165X225X10B TIRE ASSEMBLY 12A TIR165X225X1 TIRE 12B RIM225X13510B RIM 13 2 WSH1LOCK 1 LOCK WASHER 6141 TRAILER FRAME MON900809 ...

Page 31: ...72 OIL SEAL 5 1 TIM33275 BEARING 6 1 TIM33462 BEARING CUP 7 1 TIM453A BEARING CUP 8 1 TIM460 BEARING ITEM QTY PART DESCRIPTION 1 1 MON101872 SPINDLE 2 1 MON800321 HUB ASSEMBLY 3 1 NUT114CSTL 1 1 4 CASTLE NUT 4 1 SPCP14X3PIN 14X3 COTTER PIN 5 1 WSG114FLAT 1 1 4 FLAT WASHER HUB SPINDLE KIT MON900808 HUB ASSEMBLY MON800321 ...

Page 32: ... MON900548 2 HOSE SOLNID SERIES DOOR DSCHG MON900549 4 HOSE SERIES DOOR DSCHG MON900550 6 HOSE DOOR DSCHG MON900644 2 HOSE MANUAL SLIDE TRAY MON900645 2 HOSE MANUAL AUG DSCHG SALES DRIVEN PACKAGES OPTIONS ITEM PART DESCRIPTION DRIVE PACKAGE 5 MON800394 540 1 3 8 PTO MON800395 1000 1 3 8 PTO MON800425 540 1 3 8 CV PTO MON800426 1000 1 3 8 CV PTO SCALE PACKAGE 6 MON900621 WT SCALE KIT MON900622 REMO...

Page 33: ... DESCRIPTION 1 9 BLT14X34ONC 1 4X3 4 BOLT TRUSS 2 9 NUT14NC 1 4 NUT 3 1 SAC73122 EXTENSION BELT 4 1 SAC75010 21 SLIDE TRAY 5 9 WSH14FENSS 1 4X1 1 4 FENDER WASHER 6 9 WSH14LOCK 1 4 LOCK WASHER 21 SLIDE TRAY WITH 8 EXTENSION SAC75098 1 4 3 6 2 5 ...

Page 34: ...73139 LINER CLAMP 24 2 SAC73140 CHUTE LINER SIDE 25 2 SAC73141 CHUTE LINER CENTER 26 1 SAC73142 CYLINDER LINKAGE 24 4 AUGER DISCHARGE ASSEMBLY SAC75090 ITEM QTY PART DESCRIPTION 27 3 SAC73167 TIGHTENER BLOCK 28 1 SAC73170 SHIELD 29 1 SAC73242 HINGE ROD 30 1 SAC73260 50 ROLLER CHAIN 31 1 SAC73403 SPROCKET 50B15 32 3 SAC73600 DBL SPROCKET 18 33 3 SAC73601 TIGHTENER SPRING 34 1 SAC73604 SHIM 35 3 SAC...

Page 35: ...NKAGE 24 3 SAC73167 TIGHTENER BLOCK 36 4 AUGER DISCHARGE SAC75039 DISCHARGE BREAKDOWN ITEM QTY PART DESCRIPTION 25 1 SAC73170 SHIELD 26 3 SAC73230 CHUTE CLAMP 27 2 SAC73231 OUTSIDE CHUTE LINER 28 2 SAC73232 CENTER CHUTE LINER 29 1 SAC73242 HINGE ROD 30 1 SAC73260 50 ROLLER CHAIN 31 1 SAC73403 SPROCKET 50B15 32 3 SAC73600 DBL SPROCKET 18 33 3 SAC73601 TIGHTENER SPRING 34 1 SAC73604 SHIM 35 3 SAC740...

Page 36: ...COVER 11 1 MON700809 HYDRAULIC HOSE 12 1 MON709810 HYDRAULIC HOSE 13 1 MON701032 HYDRAULIC HOSE 14 2 MON701034 HYDRAULIC HOSE 15 1 MON701035 HYDRAULIC HOSE 16 1 SAC26032 CONTROL SWITCHBOX 17 1 SCA170008 POWER CABLE 18 1 SCA170009 POWER CABLE EXTENSION 19 2 WSH14LOCK 1 4 LOCK WASHER 20 4 WSH516LOCK 5 16 LOCK WASHER HYDPMCK9000 SEAL KIT FOR CYLINDER ELECTRIC ASSEMBLY FOR 21 SLIDE TRAY MON900545 ITEM...

Page 37: ...AT WASHER 27 8 WSH516LOCK 5 16 LOCK WASHER HYDPMCK9000 SEAL KIT FOR CYLINDER 3 BANK VALVE ASSEMBLY FOR POWER DISCHARGE MON900547 21 WARNING HYDRAULIC OIL PRESSURE CAN PUNCTURE OR CUT SKIN RESULTING IN SERIOUS INJURY OR DEATH ALWAYS RELEASE HYDRAULIC OIL PRESSURE BY 1 DISCONNECTING ALL TRACTOR LINES AND PTO AND 2 PROPERLY RELIEVING OIL PRESSURE 17 DISCHARGE CYLINDER 14 3 11 11 DOOR CYLINDER TO TRAC...

Page 38: ...0 10 O RING PLUG 4 8 JES73B WIRE NUT 5 1 MON700156 CABLE 6 1 MONP100121 PRIORITY FLOW VALVE 7 1 SCA2WAY 2 WAY CONNECTOR 8 4 SPDHB10X114NC 10X1 1 4 BOLT 9 8 SPDHB10X3NC 10X3 BOLT 10 20 STI14SHRINK HEAT SHRINK TUBING 11 3 STI700054 12 VOLT DO3 VALVE 12 6 STI700279 TERMINAL RING 13 6 STI700290 ROMEX CONNECTING CORD 14 1 STI700438 3 BANK VALVE MANIFOLD ...

Page 39: ...SE 11 1 SAC74194 HYDRAULIC HOSE 12 1 SAC74195 HYDRAULIC HOSE 13 1 SAC74197 HYDRAULIC HOSE HYDPMCK9000 SEAL KIT FOR CYLINDER 4 HOSE ASSEMBLY MON900549 WARNING HYDRAULIC OIL PRESSURE CAN PUNCTURE OR CUT SKIN RESULTING IN SERIOUS INJURY OR DEATH ALWAYS RELEASE HYDRAULIC OIL PRESSURE BY 1 DISCONNECTING ALL TRACTOR LINES AND PTO AND 2 PROPERLY RELIEVING OIL PRESSURE DISCHARGE CYLINDER DOOR CYLINDER 11 ...

Page 40: ... 6685 75 725 1 6 1 372 1 35 6685 6 211 7 1 1 5 6 5 1 5 72 75 725 225 3 3 6 5 6 5 8 2 1 6 5 286 1 85 25 7 381 785 25 87 6 1 5 68 7 1 02817 6 5 7 1 56 7 32576 72 5 21 6 51 1 5 8 2 35 6685 1 127 6 211 7 255 6321 1 77 5 72 32576 3 3 3 3 35 6685 6 211 7 1 75 725 1 6 1 372 1 3523 5 5 9 1 2 35 6685 6 5 1 5 1 5 225 72 75 725 3 3 6 5 6 5 8 2 1 6 5 286 1 85 25 7 381 785 25 87 6 1 5 68 7 1 02817 6 5 7 1 56 7...

Page 41: ...UT832 8 32 NUT 15 2 SCADFL30 FLANGE MAGNET 16 6 STI1812CNTRL CONTROL CABLE 17 1 SCAECG572 DIODE 18 4 STI 700155 RUBBER BOOT 19 1 SCA2064031 CONNECTOR 20 1 SCA2064034 CONNECTOR 21 8 NUT440 4 40 NUT 3 BANK CONTROL BOX MON700564 ELECTRICAL SELECTOR CONTROL BOX SAC26032 ITEM QTY PART DESCRIPTION 1 1 HYDO212291100 DIN CONNECTOR 2 1 JES3AG10A 10 AMP 1 4 X 1 1 4 FUSE 3 1 SAC60514 FACE PLATE 4 6 SCA14SHRI...

Page 42: ...K 18 1 SAC73540 IDLER SPROCKET 19 1 SAC73769 FLANGE 20 1 SELCR19760 OIL SEAL ITEM QTY PART DESCRIPTION 21 1 SPHKE38 TURNBUCKLE 22 1 SPOSRG2HD SNAP RING 23 1 WSH12FLAT 1 2 FLAT WASHER 24 1 WSH12LOCK 1 2 LOCK WASHER 25 4 WSH58FLAT 5 8 FLAT WASHER 26 4 WSH58LOCK 5 8 LOCK WASHER 27 3 BLT12X4NC 1 2X4 BOLT 28 1 BLT14X112NC 1 4X1 1 2 BOLT 29 2 BRGRCJ138 1 38 FLANGE BEARING 30 1 KEY516X112 5 16X1 1 2 KEY ...

Page 43: ...375 6 SPLINE YOKE 540 RPM 1 3 8 6 SPLINE MON800394 540 RPM 1 3 8 6 SPLINE CV MON800425 ITEM QTY PART DESCRIPTION 1 1 MON800408 6 SPLINE SHEAR YOKE 2 1 MON800439 35R CV DRIVELINE 3 1 PTO1123506 1 375 6 SPLINE YOKE CV DRIVELINE BREAKDOWN MON800393 DRIVELINE BREAKDOWN MON800439 ITEM QTY PART DESCRIPTION 1 1 PTO2610015 SLIDE LOCK REPAIR KIT 2 2 PTO2003540 CV CROSS KIT 3 1 PTO5503540 CV HOUSING 4 1 MON...

Page 44: ...1 SPLINE YOKE 1000 RPM 1 3 8 21 SPLINE MON800395 1000 RPM 1 3 8 21 SPLINE CV MON800426 ITEM QTY PART DESCRIPTION 1 1 MON800408 6 SPLINE SHEAR YOKE 2 1 MON800439 35R CV DRIVELINE 3 1 PTO1123521 1 375 21 SPLINE YOKE CV DRIVELINE BREAKDOWN MON800393 DRIVELINE BREAKDOWN MON800439 ITEM QTY PART DESCRIPTION 1 1 PTO2610015 SLIDE LOCK REPAIR KIT 2 2 PTO2003540 CV CROSS KIT 3 1 PTO5503540 CV HOUSING 4 1 MO...

Page 45: ...Page 45 LIGHTING BREAKDOWN 25 5 7 21 7 21 25 21 25 LIGHTING WIRE HARNESS MON900441 ...

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Page 48: ...Page 48 SIOUX AUTOMATION CENTER INC 877 1ST AVE NW SIOUX CENTER IA 51250 PH 712 722 1488 FAX 712 722 1487 TOLL FREE 1 866 722 1488 http www siouxautomation com ...

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