E-Z-GO JAC 4000 Service Manual Download

Page: 1 / 135

1 - INCLUDES ITEMS 3 - 16

GASOLINE POWERED UTILITY VEHICLE

ISSUED MARCH 2008

SERVICE PARTS MANUAL

606915

ISSUED MARCH 2008

REVISED JULY 2008

Summary of Contents for JAC 4000

Page 1: ...19 17 18 13 6 5 9 15 16 7 8 10 4 3 11 1 INCLUDES ITEMS 3 16 GASOLINE POWERED UTILITY VEHICLE ISSUED MARCH 2008 SERVICE PARTS MANUAL 606915 ISSUED MARCH 2008 REVISED JULY 2008...

Page 2: ......

Page 3: ...sly The information contained in this Manual may be revised periodically by the E Z GO Division and therefore is subject to change without notice The E Z GO Division DISCLAIMS LIABLITY FOR ERRORS IN T...

Page 4: ...s may void the warranty Overfilling of batteries may void the warranty BATTERY PROLONGED STORAGE All batteries will self discharge over time The rate of self discharge varies depending on the ambient...

Page 5: ...BODY C 1 Instrument Panel Assembly Cowl Front Bracket Assembly Rear Body Foot Rest Assembly BRAKES D 1 Brake Pedal Assembly Brake Drum Assembly CARBURETOR AND CHOKE E 1 Carburetor Choke Cable CLUTCH...

Page 6: ...N 1 Axle Tube Axle Shaft REAR SUSPENSION P 1 Heavy Duty Leaf Spring Flanged Bushing SEATING Q 1 Seat Bottom Assembly Seat Back Assembly STARTER GENERATOR R 1 Insulating Brush Assembly Starter Generat...

Page 7: ...lustration required Introduction of some revisions varies due to supply of components therefore it is possible that various combinations of components may be found that are not directly reflected by e...

Page 8: ...orial representation on the illustrated page Should an asterisk appear in the part number column on the parts list page read upwards until a part number is found The part number is the lowest assembly...

Page 9: ...Page vii Service Parts Manual ILLUSTRATED PARTS BREAKDOWN ILLUSTRATED PARTS BREAKDOWN...

Page 10: ...Page A 1 Service Parts Manual ACCELERATOR 3 35 8 To Governor 1 Includes Items 3 34 21 17 15 14 13 12 25 5 4 7 6 4 2 9 10 22 11 20 32 33 19 19 31 30 18 34 16 Part of Frame 23 28...

Page 11: ...Page A 2 Service Parts Manual ACCELERATOR Differential 56 53 45 46 44 43 50 47 58 55 57 52 54 48 49 53 51...

Page 12: ...8 72716G01 MICRO SWITCH CAM 1 9 15126G1 LOCK NUT 5 16 24 1 10 00487G3 SETSCREW 1 4 20 X 3 8 LG 1 11 00532G4 NUT 5 16 24 2 12 17677G1 SPRING RETAINER 1 13 17979G1 ACCELERATOR ROD BUSHING 1 14 73046G01...

Page 13: ...CELERATOR PEDAL 35 00715G2 BOLT 5 16 18 X 4 5 LG 4 36 37 38 39 40 41 42 43 606083 UPPER GOVERNOR BRACKET 1 44 606005 LOWER GOVERNOR BRACKET 1 45 606265 BOLT M6 1 X 12 1 46 606421 BOLT M6 1 X 30 1 47 4...

Page 14: ...Page B 1 Service Parts Manual AIR FILTER 1 2 3 4 5 6 7 8 9 10 Carburetor...

Page 15: ...Page B 2 Service Parts Manual AIR FILTER U P 1 7 9 9 10 12 13 14 15 16 17...

Page 16: ...DES ITEMS 2 6 1 2 607269 BODY BRACKET ASSEMBLY 1 3 72599G01 AIR CLEANER COVER 1 4 72604G01 AIR CLEANER CLIP 2 5 28463G01 AIR FILTER 1 6 28462G01 VALVE DUST EJECTOR 1 7 11391G7 HOSE CLAMP 1 56 2 50 DIA...

Page 17: ...Page B 4 Service Parts Manual Notes AIR FILTER...

Page 18: ...Page C 1 Service Parts Manual BODY 48 17 Includes Items 18 23 13 14 52 53 55 49 57 15 25 28 50 33 34 10 9 40 29 31 32 2 6 5 4 20 22 23 18 19 21 39 65 72 69 71 68 70 56 3 1 27 26 43 44 45...

Page 19: ...cal 78 77 79 80 81 92 91 74 97 96 84 86 87 85 88 111 121 125 107 106 122 164 165 108 158 167 168 170 136 138 156 155 137 140 163 139 197 198 199 118 119 129 126 113 125 124 132 131 123 127 122 130 166...

Page 20: ...Page C 3 Service Parts Manual BODY 186 ST SPORT 170 187 184 185 171 196 208 207 188 189 182 183 195 193 192 194...

Page 21: ...Clevis Hitch Angle Hitch Heavy Duty Hitch Drop Angle Hitch Drop Ball Hitch Drop Clevis Hitch Mounting Hole 4 221 220 222 254 257 253 256 255 218 219 223 224 228 236 232 231 230 229 240 241 247 242 24...

Page 22: ...Page C 5 Service Parts Manual BODY ASH TRAY FLOOR MOUNT GUN HOLDER 214 213 212 211 216...

Page 23: ...16G2 RATCHET FASTENER 1 4 X 3 4 LG 4 11 12 13 71101G02 COWL SUPPORT BRACKET 1 14 71102G02 SELF TAPPING SCREW 1 4 20 X 1 2 LG 3 15 71055G01 RIVET 3 16 X 1 1 8 LG ALUMINUM 1 16 17 74521G02 FRONT BASKET...

Page 24: ...ABEL T HOLDER COVER 1 34 SERIAL NUMBER PLATE 1 35 36 37 38 39 71115G01 VINYL TRIM 2 40 71055G01 RIVET 3 16 X 1 LG ALUMINUM 10 41 42 43 75456G01 GLOVE BOX DOORS BOTH SIDES 1 44 75456G02 GLOVE BOX DOOR...

Page 25: ...5G8 LOCK WASHER 5 16 4 71 01035G02 BOLT 5 16 18 X 2 1 2 LG 4 72 75048G01 SPACER 2 73 74 70048G06 FLOORMAT 1 75 70663G03 FLOORMAT 1 8 ST SPORT II 1 76 77 70244G03 SPLASH PANEL 1 78 00715G2 BOLT 5 16 18...

Page 26: ...RIVET 5 32 X 9 16 LG STAINLESS STEEL 8 106 71609G01 SEAT HINGE PLATE 2 107 10570G11 RIVET 3 16 X 3 4 LG STAINLESS STEEL 4 108 20271G9 HOLE PLUG 1 109 110 111 71674G SIDE PANEL DRIVER SIDE ST 350 1 112...

Page 27: ...ual BODY 125 14390G10 LOCK NUT 10 24 4 126 71424G01 SPACER DRIVER SIDE 1 127 71424G02 SPACER PASSENGER SIDE 1 128 129 16705G1 SCREW 1 4 20 X 1 LG STAINLESS STEEL 4 130 23726G2 SPACER 1 4 4 131 00559G7...

Page 28: ...T 5 32 X 9 16 LG STAINLESS STEEL 6 161 162 163 74099G01 LABEL TILT WARNING 2 164 620312 LABEL E Z GO LARGE 2 165 620313 LABEL E Z GO MEDIUM 2 166 620323 LABEL ST 400 2 167 620325 LABEL ST SPORT 2 168...

Page 29: ...90 191 192 74892G01 FENDER DRIVER SIDE ST SPORT 1 193 74892G02 FENDER PASSENGER SIDE ST SPORT 1 194 74892G03 FENDER WITH TAILLIGHT DRIVER SIDE ST SPORT 1 195 74892G04 FENDER WITH TAILLIGHT PASSENGER S...

Page 30: ...8 74339G02 ANGLE HITCH 1 229 21317G01 CLEVIS PIN 5 8 X 3 LG 1 230 21683G1 COTTER PIN 15 32 X 2 11 16 LG 1 231 74351G02 HEAVY DUTY HITCH 1 232 31757G1 HITCH BALL 1 7 8 1 233 00566G6 LOCK WASHER 3 4 1 2...

Page 31: ...Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page C 14 Service Parts Manual BODY 249 14443G7 CLEVIS PIN 1 2 X 2 1 2 LG 1 250 19314G1 COTTER PIN 2 1 2 LG 1 251 252 253...

Page 32: ...al BRAKES Part of Frame Accelerator Pedal 18 IncludesItems19 20 22 IncludesItems23 26 Ref Brk 6 1 1 9 10 43 50 41 35 42 39 36 37 38 46 45 16 15 34 35 36 37 38 14 13 23 28 26 25 32 31 28 20 19 24 18 12...

Page 33: ...Page D 2 Service Parts Manual BRAKES 68 BRAKEPEDAL VEHICLEWITHBRAKELIGHTS WHT BLK 53 Includes Items 54 80 Ref Brk 6 2 74 75 73 70 72 69 64 66 61 67 76 78 54 79 80 73 71 62 63 68 65 57 58 59 55...

Page 34: ...ems 84 92 83 Includes Items 84 93 84 Includes Items 85 86 Includes Items 87 91 92 Includes Items 94 95 93 Includes Items 94 95 100 Includes Items 101 102 Front of Vehicle Ref Brk 6 3 91 92 93 97 96 95...

Page 35: ...RK BRAKE PEDAL 1 7 8 70257G01 SERVICE BRAKE PAD 1 9 70256G01 PARK BRAKE PEDAL PAD 1 10 16409G1 OVAL RIVET 3 16 X 3 8 LG 9 11 12 70582G01 SHOULDER BOLT 3 8 16 X 4 LG 1 13 70581G01 FLANGED BUSHING 2 14...

Page 36: ...3 8 2 37 00559G8 WASHER 5 16 2 38 10387G3 COTTER PIN 3 32 X 3 4 LG 2 39 70098G01 KICK OFF CAM PIVOT 1 40 10097G6 FLANGED BEARING 2 41 70587G01 KICK OFF CAM 1 42 71215G01 SETSCREW 1 4 20 X 1 2 LG 2 43...

Page 37: ...14390G10 LOCK NUT 10 24 2 70 10606G8 MICRO SWITCH 1 71 00957G1 SCREW 6 32 X 1 1 4 LG 2 72 00559G5 WASHER 10 2 73 00559G3 WASHER 6 4 74 00565G3 LOCK WASHER 6 2 75 00525G5 NUT 6 32 2 76 13514G1 SCREW A...

Page 38: ...TEMS 94 95 1 94 ADJUSTER 1 95 TEFLON WASHER 2 96 17083G2 BOLT 5 16 24 X 1 LG 8 97 15126G1 LOCK NUT 5 16 24 8 98 21809G1 INNER BRAKE DRUM WASHER 1 5 16 OD X 1 ID X 1 32 2 99 100 21807G2 BRAKE DRUM ASSE...

Page 39: ...Page D 8 Service Parts Manual Notes BRAKES...

Page 40: ...Page E 1 Service Parts Manual CAB Steel Doors Shown 1 3 4...

Page 41: ...Page E 2 Service Parts Manual CAB 19 Includes Items 20 24 STROBE LIGHT KIT 8 Includes Items 9 17 13 14 10 11 12 15 16 9 24 22 20 55...

Page 42: ...nual CAB 26 Includes Items 27 30 Existing Hardware 32 Includes Items 33 35 WORKLIGHT KIT SWITCH PA NEL KIT 37 Includes Items 38 52 Roof Panel Existing Hardware DEFROSTER COOLING FAN KIT 29 33 35 35 47...

Page 43: ...4G01 WINDSHIELD WIPER KIT INCLUDES ITEMS 9 17 1 9 9PWM85 WIPER MOTOR INCLUDES ITEMS 10 14 1 10 SPACER 1 11 SHAFT COVER SEAL 1 12 NUT 1 13 BOLT 1 14 WASHER 1 15 9PWA WIPER ARM 1 16 9PWB WINDSHIELD WIPE...

Page 44: ...H PANEL KIT INCLUDES ITEMS 38 52 1 38 9PSF1 001 SWITCH PANEL 1 39 9PSF1 002 MOUNTING BRACKET AND HARDWARE 1 40 9PSF1 003 ADHESIVE LABELS 1 41 9PSF1 004 3 AMP FUSE NOT ILLUSTRATED 2 42 9PSF1 005 5 AMP...

Page 45: ...Page E 6 Service Parts Manual Notes CAB...

Page 46: ...Page F 1 Service Parts Manual CARBURETOR AND CHOKE 4 7 9 10 11 13 12 8 26 22 27 26 1 21 19 14 19 18 20 17 15 16 5 3 23 24...

Page 47: ...Page F 2 Service Parts Manual CARBURETOR AND CHOKE Ref Cac 2 2 See AIR CLEANER Section 29 29 28 26 27 30 25...

Page 48: ...FLOAT PIN 1 10 603589 FLOAT BOWL GASKET 1 11 603590 FLOAT CHAMBER 1 12 603592 BOWL SCREW 1 13 603591 BOWL GASKET 1 14 603583 CHOKE BRACKET 1 15 603598 BREATHER TUBE 1 16 603596 CLAMP INTAKE TUBE 1 17...

Page 49: ...Page F 4 Service Parts Manual Notes CARBURETOR AND CHOKE...

Page 50: ...Page G 1 Service Parts Manual CLUTCH 7 Includes items 8 to 15 18 14 20 8 10 9 13 11 15 1 5 4 3 17...

Page 51: ...Page G 2 Service Parts Manual CLUTCH 1 602000 DRIVE CLUTCH 1 2 3 606245 BOLT M12 1 25 X 160MM LG 1 4 606239 WASHER M12 1 5 606230 WASHER 1 6 7 602001 DRIVEN CLUTCH ASSEMBLY INCLUDES ITEMS 8 15 1 8 MO...

Page 52: ...1 Includes Items 3 28 31 34 ST 350 2 Includes Items 3 25 29 34 ST SPORT 3 Includes 4 5 Top of Seat Support Panel To Shifter Input Shaft Ref Dsl 9 33 39 15 24 23 4 5 13 18 37 36 31 32 34 25 42 43 14 1...

Page 53: ...LDMENT 1 5 25664 G2 BUSHING 1 6 72738 G01 DIRECTION SELECTOR CAM 1 7 72724 G01 NEUTRAL LOCK PIN 1 8 72733 G01 COMPRESSION SPRING 3 8 X 5 8 LG 1 9 72729 G01 NEUTRAL LOCK LATCH 1 10 00734 G2 LOCK NUT 1...

Page 54: ...SELECTOR 32 72735 G01 COMPRESSION SPRING 19 32 X 1 LG 2 33 72730 G01 SHIFTER ARM WITH BUSHING 1 34 00734 G5 LOCK NUT 10 32 1 35 36 70227 G01 SCREW 1 4 20 X 7 8 LG 2 37 11027 G2 LOCK NUT 1 4 20 2 38 39...

Page 55: ...Page H 4 Service Parts Manual Notes DIRECTION SELECTOR...

Page 56: ...Page J 1 Service Parts Manual ELECTRICAL See BODY Section See STARTER GENERATOR Section Front of Vehicle 19 26 27 31 10 5 6 8 7 12 13 11 28 17 18 16 16 20 21 1 23 2...

Page 57: ...J 2 Service Parts Manual ELECTRICAL To F2 On Starter Generator To Key Switch Control Harness BLACK 31 Includes Items 32 43 46 49 RED 32 49 42 38 37 33 54 47 34 55 41 40 48 43 39 72 73 35 54 55 46 36 5...

Page 58: ...Page J 3 Service Parts Manual ELECTRICAL Front of Vehicle HORN BUTTON HORN BLK YEL FUSE BLOCK HOR N Floorboard Seatwrap Support 50 45 44 52 53 51 56 67 64 62 63 66 65 63 59 58 60 57...

Page 59: ...Page J 4 Service Parts Manual ELECTRICAL Ref Ele 11 4 74 Includes Items 75 80 69 83 84 80 70 76 75 78 79 77 86 85 71...

Page 60: ...WHT to BLU WHT from Harness Both Sides BLK to BLK from Harness Both Sides RED to BRN from Harness Both Sides without Turn Signals RED to WHT from Harness Driver Side with Turn Signals RED to YEL from...

Page 61: ...HT S AND FUEL GAUGE 115 Includes Items 116 119 CONSOLE INSERT PLATE WITH POWER OUTLET SHOWN Front of Vehicle SEAT SUPPORT FNR FNR MOUNTING SCREWS SOLENOID COVER Front of Vehicle HOUR METER 124 Include...

Page 62: ...ILICON BRONZE 2 8 NUT 5 16 18 SILICON BRONZE 2 9 10 72101G02 BATTERY HOLD DOWN 1 11 00438G6 BOLT 5 16 18 X 3 4 LG 3 12 00565G8 LOCK WASHER 5 16 1 13 00571G2 WASHER 5 16 STAINLESS STEEL 1 14 15 16 2704...

Page 63: ...8 00661G08 BOLT 1 4 20 X 1 LG 1 39 27153G01 SOLENOID 1 40 LOCK WASHER 10 2 41 NUT 10 32 2 42 LOCK WASHER 5 16 2 43 NUT 5 16 24 2 44 00559G5 WASHER 10 2 45 14390G10 LOCKNUT 10 24 2 46 600418G01 FUSE HO...

Page 64: ...CREW 10 24 X 2 1 7 4 71 74337G01 JUMPER WIRE HEADLIGHT 2 72 73 74 20570G3 TURN SIGNAL LIGHT ASSEMBLY INCLUDES ITEMS 75 80 2 75 20574G3 TURN SIGNAL LIGHT 1 76 00660G7 WASHER 1 4 STAINLESS STEEL 1 77 20...

Page 65: ...100 00568G6 LOCK WASHER 3 4 1 101 17137G1 FACE NUT 3 4 20 1 102 17063G1 IGNITION KEY 1 103 605830 WIRE HARNESS KEY SWITCH 1 104 105 106 73030G04 PLATE FUEL GAUGE AND OIL LIGHT 1 107 71131G01 LABEL OIL...

Page 66: ...f the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY ELECTRIC...

Page 67: ...Page J 12 Service Parts Manual Notes ELECTRICAL...

Page 68: ...Page K 1 Service Parts Manual 1 2 3 4 5 6 7 ENGINE AND MUFFLER...

Page 69: ...Page K 2 Service Parts Manual ENGINE AND MUFFLER 9 10 11 11 12 12 13 14 14 15 16 16...

Page 70: ...dditional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY ENGINE AND MUFFLER 1 607154 ENGINE GAS 13HP NON GOLF 1 2 606390 DIP STICK LOW ST SPORT II G CARB 1 3 606391 DIP STICK HIGH 1 4 607454 OIL F...

Page 71: ...Page K 4 Service Parts Manual ENGINE AND MUFFLER Notes...

Page 72: ...MOUNTING O I L 21 22 29 40 39 2 28 23 1 38 34 35 3 4 5 30 31 Ref Emt 9 13 12 8 Part of Frame 14 16 15 10 9 7 20 21 25 24 21 19 O I L Part of Frame 21 22 40 39 2 23 1 38 34 35 3 4 5 29 28 30 31 12 8 1...

Page 73: ...6 4 6 7 72253 G02 MOUNT BRACKET 1 8 00428 G6 BOLT 3 8 16 X 2 3 4 LG 2 9 00643 G1 WASHER 3 8 2 10 11098 G5 LOCK NUT 3 8 16 2 11 12 70269 G01 CROSSMEMBER BRACE 1 13 72016 G01 SPACER 2 14 00438 G7 BOLT 5...

Page 74: ...is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY ENGINE MOUNTING 32 33 34 00439 G2 BOLT 5 16 18 X...

Page 75: ...Page L 4 Service Parts Manual Notes ENGINE MOUNTING...

Page 76: ...ervice Parts Manual FRONT SUSPENSION 14 Includes Items 5 12 and 15 3 Includes Items 4 12 Part of Frame Part of Frame 39 1 20 23 37 26 31 30 27 28 29 15 37 33 36 34 5 4 6 17 8 12 5 10 10 9 7 11 20 40 1...

Page 77: ...SEAL 1 8 35886 G01 WHEEL HUB ASSEMBLY WITH RACES INCLUDES ITEMS 9 1 9 19862 G1 LUG BOLT 1 2 20 X 1 3 16 LG 4 10 50892 G1 BEARING AND RACE ASSEMBLY COMPLETE 2 11 12093 G1 SLOTTED NUT 1 14 1 12 00798 G8...

Page 78: ...as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY FRONT SUSPENSION 32 33 70422 G01 LEAF SPRING HEAVY DUTY 2 34 70163...

Page 79: ...Page M 4 Service Parts Manual Notes FRONT SUSPENSION...

Page 80: ...age N 1 Service Parts Manual FUEL SYSTEM Front of Vehicle Ref Fsy 9 1 To Carburetor Part of Frame To Crankcase Pulse Fitting 2 7 6 5 4 3 1 13 11 29 12 25 28 26 22 25 24 25 21 20 19 30 18 20 13 11 10 1...

Page 81: ...Page N 2 Service Parts Manual FUEL SYSTEM To Carburetor To Crankcase Pulse Fitting CALIFORNIA EMISSION REQUIREMENT 35 20 20 21 25 28 25 32 33 31...

Page 82: ...R ELEC FUEL GAUGE INCLUDES ITEMS 6 7 1 6 GASKET 1 7 72232 G01 SCREW 10 32 x 3 4 LG 5 8 9 10 00438 G8 BOLT 5 16 18 X 1 LG 1 11 00559 G8 WASHER 5 16 4 12 70483 G01 SPACER BOLT 1 13 01109 G01 LOCK NUT 5...

Page 83: ...stomer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page N 4 Service Parts Manual FUEL SYSTEM 32 604596 FUEL SYSTEM TUBING 26 LG 1 4 ID X 1 2 OD BULK AR 33 2718...

Page 84: ...Page P 1 Service Parts Manual REAR AXLE 1 4 5 6 1 Includes Items 2 16 16 15 14 13 10 12 14 15 11 9 8 7 7 7 2 3 9...

Page 85: ...age P 2 Service Parts Manual REAR AXLE 1 605891 REAR AXLE 1 2 26770 G01 OIL DRAIN PLUG 2 3 26771 G01 GASKET 2 4 5 6 7 72259 G01 OIL SEAL 28 X 47 X 9 3 8 26823 G01 FLANGE BOLT M8 X 1 25 X 100 10 9 7226...

Page 86: ...Page Q 1 Service Parts Manual REAR SUSPENSION Ref Rsp 11 20 22 23 21 22 20 21 21 20 19 10 11 20 21 16 14 13 16 10 7 3 9 7 6 1 5 3...

Page 87: ...NSION 1 605721 HEAVY DUTY LEAF SPRING 2 2 3 605977 SPRING PLATE 2 4 5 32195G3 U BOLT 3 8 16 X 2 X 2 1 8 LG 4 6 00643G1 WASHER 3 8 10 7 11098G5 LOCK NUT 3 8 16 12 8 9 605445 FLANGED BUSHING 2 10 00665G...

Page 88: ...Page Q 3 Service Parts Manual REAR SUSPENSION FRONT FRONT 23 REAR AXLE PASSENGER SIDE 16 15 14 15 14 13 14 15 15 16 17 14 11 10 12 18 1 9 4 3 8 7 6 5 2 7...

Page 89: ...TY LEAF SPRING 1 2 605958 AXLE BRACKET PASSENGER SIDE 1 3 605938 AXLE BRACKET DRIVER SIDE 1 4 32195G3 U BOLT 4 5 605445 FRONT SPRING BUSH 2 6 00665G9 SHOULDER BOLT 3 8 16 6 7 00643G1 FLAT WASHER B TYP...

Page 90: ...Page R 1 Service Parts Manual SEATING 1 Includes Items 2 9 12 Includes Items 13 14 Front of Vehicle 13 15 14 36 37 38 19 21 21 20 26 27 20 22 20 24 25 30 3 8 4 19 9 7 6 2 10...

Page 91: ...6 71701G01 HIP RESTRAINT PASSENGER SIDE 1 7 71702G01 HIP RESTRAINT DRIVER SIDE 1 8 71204G01 BOLT 1 4 20 X 7 8 LG 8 9 17074G1 RUBBER PAD 2 10 604912G TWO TONE VINYL SEAT BOTTOM 1 11 12 71274G SEAT BAC...

Page 92: ...omponent that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY SEATING 32 33 34 35 36 16705G12 SCR...

Page 93: ...Page R 4 Service Parts Manual Notes SEATING...

Page 94: ...ms 18 23 25 Includes Items 26 28 32 Includes Items 33 37 40 Includes Items 41 43 17 32 2 30 3 27 37 18 36 19 28 38 39 42 22 21 41 8 14 52 1 4 5 31 11 10 13 STARTER GENERATORMOUNTING 56 53 58 50 47 54...

Page 95: ...3 26871G01 REAR BALL BEARING 1 4 26872G01 FRONT BALL BEARING 1 5 26873G01 BEARING HOLDER 1 6 7 8 26875G01 FIELD COIL 1 9 26876G01 INSULATING BRUSH ASSEMBLY F INCLUDES ITEMS 10 13 2 10 NUT 2 11 LOCK WA...

Page 96: ...TY 31 PULLEY 1 32 26886G01 BRUSH AND PULLEY HARDWARE KIT INCLUDES ITEMS 33 37 1 33 NUT 1 34 LOCK WASHER 1 35 SCREW 3 36 SCREW 4 37 SCREW 2 38 26887G01 BRUSH 1 COVER 3 39 26888G01 BRUSH 2 COVER 2 40 26...

Page 97: ...Page S 4 Service Parts Manual Notes STARTER GENERATOR...

Page 98: ...anual STEERING Includes Items 2 34 Front of Vehicle STEERING SHAFT AND COLUMN RACK BELLOWS AND TENSIONER Ref Str10 1 1 2 3 23 22 21 38 39 64 61 58 59 47 48 42 43 46 41 37 40 44 6 8 9 10 11 12 13 4 27...

Page 99: ...Page T 2 Service Parts Manual STEERING IDLER TIE RODS AND MOUNTING To Passenger Side Front Spindle To Driver Side Front Spindle Ref Str 10 2 34 33 32 31 52 52 54 51 30 77 67 69 71 70 72 68 52 78 53 54...

Page 100: ...Page T 3 Service Parts Manual STEERING 85 95 81 INCLUDES 82 109 101 101 102 100 107 109 105 108 106 103 104 85 85 85 93 85 97 85 96 85 92 85 91 85 88 85 98 85 99 85 82 85 83 85 84 85 81 95...

Page 101: ...G 1 6 10389 G3 GREASE FITTING STRAIGHT 1 7 8 00426 G6 BOLT 3 8 16 X 3 4 LG 2 9 18456 G1 GREASE FITTING 90 1 10 70177 G01 RACK GUIDE COVER 1 11 70225 G01 GASKET 1 12 70178 G01 COMPRESSION SPRING 1 13 7...

Page 102: ...G 1 35 36 37 14322 G6 STEERING SHAFT 1 38 70558 G01 COUPLING 1 39 00550 G1 LOCK NUT 1 4 20 2 40 70227 G01 SCREW 1 4 20 X 7 8 LG 2 41 70223 G01 GASKET 1 42 01034 G01 BOLT 3 8 16 X 1 1 4 LG WITH PATCHLO...

Page 103: ...D 10 1 8 LG 1 69 70902 G01 TIE ROD END LEFT HAND THREADS 1 70 01069 G01 JAM NUT M12 X 1 25 05 LEFT HAND THREADS 1 71 70902 G02 TIE ROD END RIGHT HAND THREADS 1 72 01069 G02 JAM NUT M12 X 1 25 05 RIGHT...

Page 104: ...DESCRIPTION QTY STEERING 94 95 70745G01 KINGPIN TUBE 2 96 74605G01 STEERING BOX ASSEMBLY 1 97 602512 FRONT AXLE WELDMENT 1 98 70754G01 WASHER THRUST SS 2 99 70942G03 SPINDLE ASSEMBLY PASSENGER SIDE 1...

Page 105: ...Page T 8 Service Parts Manual Notes STEERING...

Page 106: ...Page U 1 Service Parts Manual TRUCK BED 350 A B B A MAX 14 o 25 MAX 500lbs 255 kg MAX 5 in 12 cm P P MAX 100 lbs 45 kg 74821G 01 8 11 3 26 25 2 4 5 9 13 12 7 6...

Page 107: ...Page U 2 Service Parts Manual TRUCK BED 350 A A B B C C 14 15 18 19 21 20 24 27 28 29 30 32 37 38 39 40 34 31 22 33 35 33 32 44 36...

Page 108: ...vice Parts Manual TRUCK BED 350 RED from Battery BLK from Battery RED from Actuator WHT from Actuator Actuator may be rotated 90 on some models UP DOWN 52 56 47 48 55 60 53 49 50 51 54 46 41 42 39 40...

Page 109: ...BOWED ANGLE 1 7 16705 G2 SCREW 1 4 20 X 5 8 LG STAINLESS STEEL 4 8 73449 G01 EXTRUSION CHANNEL 1 9 16818 G5 RATCHET FASTENER 4 10 11 00415 G2 SCREW 1 4 20 X 5 8 LG 2 12 74821 G01 BED CAPACITY LABEL 1...

Page 110: ...X 2 27 32 LG 1 39 14443 G12 CLEVIS PIN 1 2 X 1 3 4 LG 1 40 21683 G1 HAIR CLIP 2 41 00642 G7 WASHER 1 4 8 42 01118 G01 SCREW 1 4 20 X 5 8 LG 8 43 71547 G02 OUTRIGGER CHANNEL 1 44 72339 G02 PLASTIC BED...

Page 111: ...Page U 6 Service Parts Manual Notes TRUCK BED 350...

Page 112: ...AIL B DETAIL C Front of Vehicle DETAIL D REAR Front of Vehicle FRONT Front of Vehicle 1 IncludesItems2 21 3 IncludesItems4 21 7 IncludesItems8 21 B SUN TOP SUN TOP CAP CAMO B A C D 16 19 4 18 20 19 18...

Page 113: ...Page V 2 Service Parts Manual WEATHER PROTECTION ENCLOSURE 26 Includes Items 27 29 REAR VIEW MIRROR Setscrew Front Top Strut 31 Includes Items 32 33 32 29 28 27 33...

Page 114: ...Includes 37 43 45 Includes 46 47 and 39 43 51 Includes 52 53 and 39 43 51 Includes 59 60 and 39 43 Strut Strut Front of Vehicle Front of Vehicle Front of Vehicle Windshield Retainer 45 Includes Items...

Page 115: ...Page V 4 Service Parts Manual WEATHER PROTECTION Existing Brush Guard Cage 67 Includes Items 68 77 BRUSHGUARD SUN TOP BRUSHGUARD WINDSHIELD 68 71 70 77 69 75 73 73 75 79 75 74 73 76 73...

Page 116: ...1 8 00440 G2 BOLT 5 16 18 X 2 1 4 LG 4 9 00905 G8 LOCK WASHER 5 16 4 10 75048 G01 SPACER 1 2 2 11 00570 G2 WASHER 5 16 6 12 00685 G7 BOLT 5 16 18 X 1 3 4 LG STAINLESS STEEL 4 13 01110 G03 WASHER 5 16...

Page 117: ...26 LG 2 39 71956 G03 SCREW 1 4 20 X 1 3 4 LG STANILESS STEEL 2 40 71956 G04 WASHER 1 4 STAINLESS STEEL 4 41 71956 G06 RUBBER GROMMET 2 42 71956 G05 LOCK NUT 1 4 20 STAINLESS STEEL 2 43 EGWHL14 SAFETY...

Page 118: ...496 G0 SUN TOP KIT WITH BRUSH GUARD INCLUDES ITEMS 68 77 1 68 74466 G01 MOUNTING BRACKET 1 69 00438 G5 BOLT 5 16 18 X 5 8 LG 4 70 00565 G8 LOCK WASHER 5 16 4 71 00532 G3 NUT 5 16 18 4 72 74497 G0 SUN...

Page 119: ...Page V 8 Service Parts Manual Notes WEATHER PROTECTION...

Page 120: ...Parts Manual WHEELS AND TIRES 1 Includes Items 2 4 5 Includes Items 7 9 6 Includes Items 7 9 10 Includes Items 12 14 11 Includes Items 12 14 Style of tire may differ from tire shown Rotatio n 2 4 9 1...

Page 121: ...IRE 20 X 10 10 TURF SAVER 1 3 15172G02 WHEEL RIM BLACK 4 LUG 1 4 11657G1 VALVE STEM 1 5 74842G03 WHEEL AND TIRE ASSY DRIVER SIDE INCLUDES ITEMS 7 9 1 6 74842G04 WHEEL AND TIRE ASSY PASSENGER SIDE INCL...

Page 122: ...Page X 1 Service Parts Manual WINCH Note Winch shown mounted at front of vehicle 1 Includes Items 2 73 40 41 45 29 42 43 44 2 3 4 5 5 6 7 8...

Page 123: ...rvice Parts Manual WINCH 15 Includes Items 16 19 24 Includes Items 25 28 29 Includes Items 30 33 9 Includes Items 10 35 Front of Vehicle 11 17 18 19 20 21 22 23 36 37 25 26 27 34 28 30 31 32 33 10 73...

Page 124: ...Page X 3 Service Parts Manual WINCH 47 48 49 50 51 52 53 54 55 56 57 59 60 61 62 63 64 65 67 66 35 58...

Page 125: ...16 LG 1 9 74286 G02 REMOTE SOLENOID INCLUDES ITEMS 10 35 1 10 74256 G02 SOLENOID KIT 1 11 72278 G01 WIRE HARNESS SOLENOID to BATTERY 1 12 13 14 15 600798 WIRE HARNESS SOLENOID to REAR WINCH INCLUDES...

Page 126: ...G5 WASHER 10 2 43 00921 G8 LOCK NUT 10 32 2 44 00156 G8 SCREW 10 32 X 1 LG 2 45 00526 G4 NUT 10 32 2 46 The following items are replacement components for the winch For service or replacement parts co...

Page 127: ...58 87 23030 10 SCREW ST PAN HEAD M4 X 0 7 X 10 4 59 87 33251 ROTATOR GEAR T SERIES 1 60 87 22380 CARRIER ASSEMBLY T SERIES 1 61 87 22396 STATIONARY GEAR HOUSING ASSEMBLY T SERIES 1 62 87 33249 MOTOR...

Page 128: ...Page X 7 Service Parts Manual WINCH Notes...

Page 129: ...Appendix A 1 Service Parts Manual SPECIALTY PRODUCTS SPECIALTY PRODUCTS...

Page 130: ...432G05 PEN 3 OUNCE 89 ML INDUSTRIAL YELLOW 28432G03 PEN 3 OUNCE 89 ML ORANGE 28432G04 PEN 3 OUNCE 89 ML STEEL BLUE PEARL 28432G24 PEN 3 OUNCE 89 ML CAMOUFLAGE PAINT THREE PENS 75831G01 AEROSOL 12 OUNC...

Page 131: ...Appendix B 1 Service Parts Manual OPTIONS ACCESSORIES OPTIONS ACCESSORIES...

Page 132: ...GHT BAR 75354 G0 See ELECTRICAL REAR VIEW MIRROR KIT REQUIRES SUN TOP KIT 19528 G2 See WEATHER PROTECTION SOFT ENCLOSURE 3 SIDED 75367 G0 See WEATHER PROTECTION STEEL CAB W O DOORS 75854 G0 See CAB CU...

Page 133: ...CHROME CENTER CAP SPOKED WHEEL 604929 Wheels and Tires NUT LUG CHROME 605310 Wheels and Tires V STEM POLISHED SPOKED WHEEL 605311 Wheels and Tires PATHFINDER TIRE 22X11 10 604928 Wheels and Tires PATH...

Page 134: ......

Page 135: ...nical Communications Department E Z GO Division Of Textron Inc 1451 Marvin Griffin Road Augusta Georgia USA 30906 3852 TO CONTACT US North America Technical Assistance Warranty Phone 1 800 774 3946 FA...

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