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Page 14

SURGE BRAKE ASSEMBLY

1

3

4

5

6

9

10

11

11

12

13

14

15

16

17

18

19

16

11

12

8

7

2

11

20

REF.

QTY.

NO.

PART NO. REQíD.

DESCRIPTION

BRAKE LINES PARTS LIST

21

22

1.

02189

1

Handle Grip

2.

02383

2

36" Safety Chain

3.

SB587

1

80" Brake Line

4.

01863

1

5/8" Rubber Grommet

5.

02746

1

54" Protective Hose

6.

04792-26

1

Tongue

7.

SB7H66

1

7" Brake Hose

8.

00496

1

5/8

”

 x 14 Ga. Machine Washer

9.

SB7764

1

Retaining Clip

10.

SB512

1

12" Brake Line

11.

02549

4

Rubber Brake Line Protector

12.

SB544

2

44" Brake Line

13.

04791-26

2

Spindle w/Brake Flange

14.

02209

6

7/16"-20UNF Hex Nut (Gr.8)

15.

00078

6

7/16" Lockwasher

16.

SB8798

6

7/16"-20UNF x 1-1/8" Knurled Shoulder Bolt

17.

00059

4

3/8" Flatwasher

18.

00060

2

3/8" Lockwasher

19.

00907

2

3/8"-16UNC x 1" Hex Head Bolt (Gr.5)

20.

02288-95

1

Handle

21.

SB7785

1

Tee, Brass

22.

01338

3

1/2

”

 -13 UNC x 4-1/2

”

 Hex Head Bolt, Gr. 5

23.

02178

3

1/2

”

 -13 UNC Nylon Insert Locknut

24.

8606301

1

Model DA603 plated drum brake Actutator

25.

10415

-

Gr. 8 Stud (Replacement only)

23

NOTE: When installing DA603
onto Tow It be sure to pull
brake line out of tongue and
fasten it to the Actuator. Then
slide the Actuator , brake
line, and lift handle onto
tongue and attach with
supplied fasteners.

24

25

-

5400

-

Lever Replacement Kit (incl. items w/*)

-

5398

-

Master Cylinder Repair Kit w/ gasket

-

5495

-

Coupler Repair Kit

DA66 ACTUATOR PARTS (REPLACEMENT ONLY)

-

8606701

1

Brake Actuator complete (incl. ref. 1-24)

ACTUATOR PARTS LIST

2

24

6

6

22

23

2

21

1

11

12

7

7

5

10

10

2

2

3

18

19

19

13

15

16

20

20

14

8

9

4

for
Fulton
6000 lb.
coupler

not included

5398 Master Cylinder Repair Kit

(gasket 05681 included)

17

REF.

PART

QTY.

NO.

NO.

REQíD.

DESCRIPTION

26

25

25

1.

07599-95

1

6000# 2" Ball Coupler (Fulton)

2.

SB23278

4

Roller

3.

05957-95

1

Front Roller Spacer

4.

02166

1

3/8"-16UNC x 2-3/4" Hex Head Bolt (gr.5)

5.

07176

1

3/8"-16UNC Stover Lock Nut

6.

05684

2

1/2"-13UNC x 4-7/16" Hex Head Bolt (gr.5)

7.

02178

2

1/2"-13UNC Nylon Insert Lock Nut

8.

05959

1

Push Rod Assembly

9.

05692

1

Damper/ Shock

10.

05958-95

2

Rear Roller Spacer

11*.

05951

1

Emergency Lever

12.

05955-95

1

Front Cover

13*.

SB24700

1

2' Cable with S-Hooks

14.

SB10555

2

Replacement S-Hook ONLY

15.

05960

2

5/16"-18UNC x 1/2" Self-Tapping Screw

16.

05424

2

5/16" External Tooth Lock Washer

17*. 05693-95

1

Emergency Lever Spring

18.

03876

1

Master Cylinder Cap

19.

01076

4

1/4-20UNC x 3/4" Hex Head Bolt Gr 5

20.

00057

2

1/4" Lock Washer

21.

03564-95

1

Outer Case

22.

05681

1

Replacement Master Cyl. Gasket ONLY

23.

5650

1

Composite Master Cylinder Kit w/ 09153

24.

SB12098

1

1/8" pipe - 3/16" inverted Flare Fitting

25.

05695

2

1/4

”

 Internal Tooth Lock Washer

26.

05966-95

1

Rear Cover

27.

BH21004

1

Decal, 

“

Preset Fasteners

”

27

5495 Coupler Repair Kit

-

SB15545

4

10" Brake Drum

-

SB23715

-

Left Hand Cluster

-

SB23714

-

Right Hand Cluster

Summary of Contents for TI110 TOW DOLLY

Page 1: ...N REPLACEMENTPARTS READ complete manual CAREFULLY BEFORE attempting operation 08 03 RD20006 Rev 3 DEMCO Dethmers Mfg Co 4010 320th St P O Box 189 Boyden IA 51234 PH 712 725 2311 Toll Free 1 800 543 36...

Page 2: ...2 13 Surge Brake Assembly 14 Model DA66 Actuator Parts replacemant only 14 Model DA603 Actuator Parts 15 Model DA91 Actuator Parts replacement only 16 10 Brake Cluster Parts List and Breakdown 17 Opti...

Page 3: ...t you familiarize yourself with various safety signs type of warning and particular function related to that area that requires your SAFETY AWARENESS 3 2 1 5 REF NO PART NO DESCRIPTION SAFETY DECAL PA...

Page 4: ...400 540 7 8 170 230 420 570 650 880 1 225 300 630 850 970 1310 Torque figures indicated are valid for non greased or non oiled threads and heads unless otherwise specified Therefore do not grease or...

Page 5: ...ts 75 to 80 ft lbs Check Lug Nut tension after the first 5 miles and periodically thereafter The ball hitch must latch securely around the ball and the safety lock pin or lever must be in position to...

Page 6: ...height is 18 to the top of the ball Make sure hitch is locked down and secured with safety clip Criss cross safety chains under tongue and secure to towing vehicle frame LOADING INSTRUCTIONS Refer to...

Page 7: ...nnect towed vehicle driveshaft for rear wheel drive vehicles with automatic transmission For manual transmission Consult your vehicle owners manual for towing suitability with the drive shaft connecte...

Page 8: ...LOADING tilted POSITION DAMAGE PREVENTION Check your vehicle manual or registration for vehicle weight Towing vehicle must be larger and at least 1 000 lbs heavier than the towed vehicle and tow dolly...

Page 9: ...er any tow dolly that has been altered or modified so as to affect the tow dolly s operation performance or durability or that has been modified to change the intended use of the tow dolly In addition...

Page 10: ...579 95 2 Pivot Bushing 46 04825 1 3 8 I D x 1 2 O D Grommet 47 02574 95 1 Lock Pin Tongue 48 02583 1 3 16 x 1 1 4 Roll Pin 49 04780 26 1 Undercarriage 09533 26 for TI110SB 50 02209 8 7 16 20UNF Hex Nu...

Page 11: ...N 3 4 5 6 7 8 9 10 11 12 12 13 14 15 16 17 18 1920 20 21 22 23 26 27 30 31 32 40 41 41 42 42 43 43 44 44 45 45 47 48 49 50 51 52 53 54 55 56 57 58 59 59 60 61 62 62 63 64 65 66 67 68 69 70 71 71 72 73...

Page 12: ...op with the 7 16 x 1 1 4 bolt 16 flatwasher and locknut 6 When assembling the tie down strap to the tow dolly winch make sure the tie down strap does not contain any twists and the overlaps are to the...

Page 13: ...ck of each bracing strut to the trailer frame as shown using 1 2 x 1 1 2 grade 5 bolt 30 flatwasher 31 pivot bushing 32 and locknut 33 Hold up the front end the end with the smaller hole of each braci...

Page 14: ...Kit w gasket 5495 Coupler Repair Kit DA66 ACTUATOR PARTS REPLACEMENT ONLY 8606701 1 Brake Actuator complete incl ref 1 24 ACTUATOR PARTS LIST 2 24 6 6 22 23 2 21 1 11 12 7 7 5 10 10 2 2 3 18 19 19 13...

Page 15: ...8 16UNC x 3 Hex Head Bolt Gr 5 7 03876 1 3 Tab Fill Cap w Diaphram O Ring 8 09153 1 Master Cylinder Gasket incl in 10616 11190 9 10616 1 Composite Master Cylinder drum 10 11367 95 1 Coupler Inner Slid...

Page 16: ...Gr5 x 1 2 Hex Hd Bolt 5 05424 2 5 16 External Tooth Washer 6 SB9776 1 Wheel Cylinder Assembly Right SB9777 1 Wheel Cylinder Assembly Left 7 05431 1 Bleeder replacement 8 SB9783 1 Push Rod 9 SB24047 1...

Page 17: ...28 10967 2 Side Spacers 5401 Lever Replacement Kit incl items w 5650 Master Cyl Replacement Kit drum 5495 Coupler Repair Kit 23 16 22 20 21 19 17 24 13 14 11 9 10 6 4 3 2 7 5 15 1 8 Please order repla...

Page 18: ...1 ReplacementHandle 2 01738 1 Strap Assembly includes strap hook 3 02207 1 3 8 18UNC x 3 Hex Hd Bolt gr 5 4 02769 2 3 8 16UNC x 4 Hex Head Bolt gr 5 5 00059 2 3 8 Flatwasher 6 02592 3 3 8 16UNC Nylon...

Page 19: ...EF PART QTY NO NO REQ D DESCRIPTION LIGHT BAR PARTS LIST Please order replacement parts by PART NO and DESCRIPTION 11 11 13 13 1 2 8 9 8 12 1 7 9 9 8 6 8 9 1 14 15 COLOR CODE FOR WIRING HARNESS WHITE...

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