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Page 10

REF.

QTY.

NO. PART NO. REQíD

DESCRIPTION

REF.

QTY.

NO. PART NO. REQíD

DESCRIPTION

5217

Coupler Repair Kit

not included

for
Fulton
5000 lb.
coupler

Please order replacement parts by PART NO. and DESCRIPTION.

24

25

26

28

33

34

36

37

38

29

35

1.

5432

1

Left Ratchet Winch Assembly (Plated)

2.

5433

1

Right Ratchet Winch Assembly (Plated)

3.

03569-95

1

Ratchet Frame

4.

03570-95

1

Left Spool Tube

-

03571-95

1

Right Spool Tube

5.

03577

1

Heavy Duty External Snap Ring

6.

03574-95

1

Ratchet Handle

7.

03668

1

18 Ga. Shim Washer

8.

03575-95

1

Left Ratchet Gear

-

03576-95

1

Right Ratchet Gear

9.

03666

1

5/16" x 1-1/4" Roll Pin

10.

02243

1

Black Vinyl Hand Grip

11.

05450

1

Winch Pawl

12.

01864

2

Winch Pawl Spring SS

13.

05449

1

Winch Pawl Bushing SS

14.

00004

1

5/16" Flatwasher

15.

05444

1

3/8"-16 UNC x 3/4" Hex Bolt w/epoxy Gr.5

16. 03572-95

1

Left Ratchet Pawl Arm

-

03573-95

1

Right Ratchet Pawl Arm

17.

03578

1

5/16"-18 UNC x 1/2" Shoulder Screw

18.

01998

1

5/16" Flatwasher SS

19.

02002

1

1/4"  Flatwasher SS

20.

02772

2

1/4"-20 UNC Nylon Locknut

21.

01076

1

1/4"-20 UNC x 3/4" Hex Hd. Bolt Gr.5

22.

00214

1

1/4" Flatwasher

23.

05337

1

Lock Pin w/Cable

24.

01883

9

Electrical Wire Splicer

25.

01881

1

Trunk Connector

26.

04785

1

Front Half Trailer Wiring Harness

27.

04786

1

Rear Half Trailer Wiring Harness

28.

01863

2

5/8" Grommet

29.

04496

1

Lever Lock Coupler (5,000 lb.)

-

01855

1

Safety Lock Pin for coupler

30.

01338

2

1/2"-13UNC x 4-1/2" Hex Head Bolt (gr.5)

31. 02288-95

1

Handle

32.

02189

1

1/2" I.D. Handle Grip

33.

02178

12 1/2"-13UNC Nylon Insert Locknut

34.

02771

2

7/16"-14UNC Nylon Insert Locknut

35.

01853

2

24" Safety Chain with Hook

-

04194

-

7/16" "S" Hook for safety chains

36.

00059

12 3/8" Flatwasher

37.

01898

4

7/16"-14UNC x 1-1/4" Hex Head Bolt (gr.5)

38. 04792-26

1

Tongue

39.

02587

1

5/8"-11UNC Nylon Insert Locknut

40.

02434

1

5/8"-11UNC x 4-1/2" Hex Head Bolt (gr.5)

41.

03503

2

5/8"-11 UNC x 1-1/4" Hex Hd. Epoxied Bolt

42. 02747-25

2

Bracing Strut

43.

01254

2

1/2-13UNC x 1-1/2" Hex Head Bolt (gr.5)

44.

00085

11 1/2" Flatwasher

45. 02579-95

2

Pivot Bushing

46.

04825

1

3/8" I.D. x 1/2" O.D. Grommet

47. 02574-95

1

Lock Pin (Tongue)

48.

02583

1

3/16" x 1-1/4" Roll Pin

49. 04780-26

1

Undercarriage (09533-26 for TI110SB)

50.

02209

8

7/16"-20UNF Hex Nut (gr.8)

51.

02377

8

7/16"-20UNF x 1-1/2" Epoxied Bolt (gr.8)

52.

04782

2

14 x 6 rim (5 on 4-1/2" BC)

53.

01725

10 1/2"-20UNF Chrome Lug Nut

54.

04826

2

ST205/75R14 "C" Range BW Radial Tire

55. 04323-25

2

Tilt Bed Ramp

56.

00967

8

1/2"-13UNC x 1-1/4" Hex Head Bolt (gr.5)

57.

04168

6

7/16"-20UNF Nylon Insert Locknut

58.

04167

6

7/16"-20UNF x 1" Hex Head Bolt (gr.8)

59.

02592

14 3/8"-16UNC Nylon Insert Locknut

60.

05358

1

Left Fender (w/ wire protector & gr. wire)

61.

05357

1

Right Fender (w/ wire protector & gr. wire)

62.

04425

4

Tinnerman Fender Clamp

35

63.

02298

2

22-1/2" Wire Protector

64.

05443

2

Cable Hanger - wire harness

65.

04944

2

Wire Strain Relief

66.

04508

2

Amber Fender Reflector

67.

02316

2

White Ground Wire

68. 04424-95

2

Back-Up Plate for fender

69.

00914

6

3/8"-16UNC x 1-1/2" Hex Head Bolt (gr.5)

70.

04804

2

Red Fender Reflector

71.

02313

2

3-way Plug Pigtail (tail light)

72.

05447

2

Rubber Mounting Grommet for light

73.

05446

2

Sealed Round Tail Light

74. 04781-26

1

Upper Half Mainframe

75.

03528

2

3-point Tie-Down Strap w/J-Hook & buckle

76.

01674

4

1/4" Drive Type Grease Zerk

77.

02383

2

36" Safety Chain with hook

-

04194

-

7/16" "S" Hook for safety chains

78. 04270-25

2

Rear Tire Stop

79.

00907

8

3/8"-16UNC x 1" Hex Head Bolt (gr.5)

80.

05570

1

1/2"-13UNC x 1" Epoxied Bolt (gr.5) w/zerk

81. 02578-95

1

1/2" Special Flatwasher

82.

02584

1

3/16" x 3/4" Roll Pin

83.

04083

1

1-3/4" O.D. Bronze Bushing

84.

5341-26

2

SureLube

TM

  Hub and Spindle Assembly

85.

04499

6

3/8

”

 External Tooth Washer

86.

00078

2

7/16

”

 Lock Washer

-

5341

2

Sure Lube

TM

 Hub Assembly

89.

01747

1

Hub

90.

01743

1

Grease Seal (NOK AD 2548 E)

91.

01744

1

Inner Cup (L68111)

92.

01745

1

Inner Cone Bearing (L68149)

93.

01748

1

Outer Cup (L44610)

94.

02264

1

Outer Cone Bearing (L44643)

95.

02265

1

Hardened Tongue Washer

96.

02266

1

13/16

”

-20 UNF Jam Nut

97.

02267

1

Retainer Adjustment Washer for Jam Nut

98.

00116

1

5/32" x 1-1/2" Cotter Pin

99.

04789

1

Sure Lube Dust Cap

100.

01746

5

1/2"-20UNF x 1-5/8" lg. Stud Bolt

101. 04790-26

1

Spindle

Part# 07426
Hook Retainer
Replacement Only

Summary of Contents for TI110 TOW DOLLY

Page 1: ...N REPLACEMENTPARTS READ complete manual CAREFULLY BEFORE attempting operation 08 03 RD20006 Rev 3 DEMCO Dethmers Mfg Co 4010 320th St P O Box 189 Boyden IA 51234 PH 712 725 2311 Toll Free 1 800 543 36...

Page 2: ...2 13 Surge Brake Assembly 14 Model DA66 Actuator Parts replacemant only 14 Model DA603 Actuator Parts 15 Model DA91 Actuator Parts replacement only 16 10 Brake Cluster Parts List and Breakdown 17 Opti...

Page 3: ...t you familiarize yourself with various safety signs type of warning and particular function related to that area that requires your SAFETY AWARENESS 3 2 1 5 REF NO PART NO DESCRIPTION SAFETY DECAL PA...

Page 4: ...400 540 7 8 170 230 420 570 650 880 1 225 300 630 850 970 1310 Torque figures indicated are valid for non greased or non oiled threads and heads unless otherwise specified Therefore do not grease or...

Page 5: ...ts 75 to 80 ft lbs Check Lug Nut tension after the first 5 miles and periodically thereafter The ball hitch must latch securely around the ball and the safety lock pin or lever must be in position to...

Page 6: ...height is 18 to the top of the ball Make sure hitch is locked down and secured with safety clip Criss cross safety chains under tongue and secure to towing vehicle frame LOADING INSTRUCTIONS Refer to...

Page 7: ...nnect towed vehicle driveshaft for rear wheel drive vehicles with automatic transmission For manual transmission Consult your vehicle owners manual for towing suitability with the drive shaft connecte...

Page 8: ...LOADING tilted POSITION DAMAGE PREVENTION Check your vehicle manual or registration for vehicle weight Towing vehicle must be larger and at least 1 000 lbs heavier than the towed vehicle and tow dolly...

Page 9: ...er any tow dolly that has been altered or modified so as to affect the tow dolly s operation performance or durability or that has been modified to change the intended use of the tow dolly In addition...

Page 10: ...579 95 2 Pivot Bushing 46 04825 1 3 8 I D x 1 2 O D Grommet 47 02574 95 1 Lock Pin Tongue 48 02583 1 3 16 x 1 1 4 Roll Pin 49 04780 26 1 Undercarriage 09533 26 for TI110SB 50 02209 8 7 16 20UNF Hex Nu...

Page 11: ...N 3 4 5 6 7 8 9 10 11 12 12 13 14 15 16 17 18 1920 20 21 22 23 26 27 30 31 32 40 41 41 42 42 43 43 44 44 45 45 47 48 49 50 51 52 53 54 55 56 57 58 59 59 60 61 62 62 63 64 65 66 67 68 69 70 71 71 72 73...

Page 12: ...op with the 7 16 x 1 1 4 bolt 16 flatwasher and locknut 6 When assembling the tie down strap to the tow dolly winch make sure the tie down strap does not contain any twists and the overlaps are to the...

Page 13: ...ck of each bracing strut to the trailer frame as shown using 1 2 x 1 1 2 grade 5 bolt 30 flatwasher 31 pivot bushing 32 and locknut 33 Hold up the front end the end with the smaller hole of each braci...

Page 14: ...Kit w gasket 5495 Coupler Repair Kit DA66 ACTUATOR PARTS REPLACEMENT ONLY 8606701 1 Brake Actuator complete incl ref 1 24 ACTUATOR PARTS LIST 2 24 6 6 22 23 2 21 1 11 12 7 7 5 10 10 2 2 3 18 19 19 13...

Page 15: ...8 16UNC x 3 Hex Head Bolt Gr 5 7 03876 1 3 Tab Fill Cap w Diaphram O Ring 8 09153 1 Master Cylinder Gasket incl in 10616 11190 9 10616 1 Composite Master Cylinder drum 10 11367 95 1 Coupler Inner Slid...

Page 16: ...Gr5 x 1 2 Hex Hd Bolt 5 05424 2 5 16 External Tooth Washer 6 SB9776 1 Wheel Cylinder Assembly Right SB9777 1 Wheel Cylinder Assembly Left 7 05431 1 Bleeder replacement 8 SB9783 1 Push Rod 9 SB24047 1...

Page 17: ...28 10967 2 Side Spacers 5401 Lever Replacement Kit incl items w 5650 Master Cyl Replacement Kit drum 5495 Coupler Repair Kit 23 16 22 20 21 19 17 24 13 14 11 9 10 6 4 3 2 7 5 15 1 8 Please order repla...

Page 18: ...1 ReplacementHandle 2 01738 1 Strap Assembly includes strap hook 3 02207 1 3 8 18UNC x 3 Hex Hd Bolt gr 5 4 02769 2 3 8 16UNC x 4 Hex Head Bolt gr 5 5 00059 2 3 8 Flatwasher 6 02592 3 3 8 16UNC Nylon...

Page 19: ...EF PART QTY NO NO REQ D DESCRIPTION LIGHT BAR PARTS LIST Please order replacement parts by PART NO and DESCRIPTION 11 11 13 13 1 2 8 9 8 12 1 7 9 9 8 6 8 9 1 14 15 COLOR CODE FOR WIRING HARNESS WHITE...

Page 20: ...Page 20...

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