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Delem DA-52s, Installation Manual

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Delem DA-52s Installation Manual Download Page 62

Delem 

 

 

V0614, 3.1 

 

Part III - The diagnostic program 

 
 
To be able to test a DA-52s control, it has been equipped with a diagnostic program. With the 
test functions of the diagnostic program the service engineer can test the control itself and 
the communications to externally connected system components. 
 

Summary of Contents for DA-52s

Page 1: ...Delem V0614 1 1 DA 52s Installation Manual V 3...

Page 2: ...ions of Delivery of Delem shall apply to this product These conditions are available from Delem on request This manual does not entitle you to any rights Delem reserves the right to change this manual...

Page 3: ...ETTINGS 1 1 THE MACHINE PARAMETERS 2 1 1 Machine parameters menu 2 1 2 Update control 3 1 2 1 Update procedure 3 1 2 2 Backup restore the application 7 1 2 3 Modify the update 8 1 3 Option installatio...

Page 4: ...Delem V0614 1 4 2 TEST MENU 3 2 1 Start diagnostic mode 3 2 2 The menu 3 3 KEY TEST 4 4 SCREEN TEST 5 5 I O TEST 7 5 1 Test screen 7 5 2 Testing the valve deflection 9 APPENDIX A REFERENCE LIST 1...

Page 5: ...Delem V0614 1 5 Part I Hardware description This section contains the hardware specifications of a Delem control DA 52s...

Page 6: ...e heart of a pressbrake control system with which a pressbrake machine is controlled Figure 1 a A DA 52s control combines different tasks in one unit programming products and tools axis control during...

Page 7: ...void long term exposure of the control to direct sunlight Otherwise the temperature inside the control will rise above tolerance levels Operation of the control should be carried out indoors Storage t...

Page 8: ...nical specifications Power supply 18 28 VDC 80 W Display LCD TFT colour 7 Widescreen 800 x 480 Interfaces Valve connector see chapter 3 Analog A B 4 x Encoder 1 x RS 232 1 x USB digital I O Memory Fla...

Page 9: ...ious functions valve control system I O encoder feedback communication USB The various connectors are discussed in the following sections Warning Connectors may not be plugged or unplugged when power...

Page 10: ...Delem V0614 1 10 3 2 Power supply 7 pole male binder connector 3 3 USB connector The control has been equipped with one standard USB connector according to the USB 1 1 specification...

Page 11: ...onal valves An example of the required wiring for direct valve control is given in diagram 8061 101 This schematic also includes a pin description of the connector The position feedback from the valve...

Page 12: ...eral analog signals two analog outputs and four analog inputs See schematic 8061 101 for connection details Specifications for Analog I O Analogue inputs 4x 0 10V input impedance 44 k Reference voltag...

Page 13: ...or connection details Specifications for Analog I O Analogue inputs 2x 0 12V 10V 10V input impedance 44 k Supply voltage 24V 2 Analogue outputs 2x 10V 10mA max maximum load 1 k Analogue output 1x 0 10...

Page 14: ...20 28 V DC 0 5 A max OFF state 0 1 mA max leakage current Digital Input Voltage Current ON state 9 28 V DC 20mA max OFF state 0 4 V DC 1 mA max CN4 Pins 9 16 Digital Outputs 4x Voltage Current ON stat...

Page 15: ...x leakage current Digital Inputs 4x Voltage Current ON state 9 28 V DC 20mA max OFF state 0 4 V DC 1 mA max Notes The sum of all output currents should not exceed 10A All digital outputs are short cir...

Page 16: ...emale encoder interface 5V DC 250 mA or 12V DC 200 mA 12 V or 5 V single ended or 5 V differential Max count frequency 1 MHz See schematic 8061 101 for connection details Notes In case of 12VSE encode...

Page 17: ...view of the available spare parts for the DA 52s controls The next chapter contains an exploded view of a DA 52s control in which the same spare part numbers are used Number Description D5199 001 DA 5...

Page 18: ...Delem V0614 1 18 5 Schematics The following pages show several schematics about the DA 52s control...

Page 19: ...enweg 42 5657 EB Eindhoven The NETHERLANDS A3 HNF 20 06 2012 DA 52s Spare parts HNF 27 11 2012 B FRU Partnumbers changed added 8079 903 B D5199 001 D6194 002 Frame D5195 003 Grip D6195 002 Cover D5180...

Page 20: ...6 7 8 9 ENCODER AUX 2 1 2 3 4 5 6 7 8 9 ENCODER Y1 I O T USB 9 10 11 12 13 14 15 16 I O1 I O2 I O3 I O4 I O5 I O6 I O7 I O8 24V 0V 24V 24V 0V 24V 0V 0V OUT9 OUT10 OUT11 OUT12 IN13 IN14 IN15 IN16 OUT1...

Page 21: ......

Page 22: ...OUTPUTS CN3 CN4 CN5 CN6 CN1 CN2 CN7 CN8 CN9 CN10 CN12 CN14 CN16 CN20 5885 011 Eindhoven POWER 24V DC Type DA 52s Serial number Made in the Netherlands 8079 00N NNNNN ANALOG B E N C O D E R Y 1 E N C O...

Page 23: ...Y1 0V Y2 B P 0V Y1 A P Y1 24V Y1 B Y2 0V Y2 A 2 3 4 5 6 7 8 9 Y2 24V Y2 A Y2 B P 24V Y1 A Y1 B 10 11 12 13 14 15 P 16 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 CN1 POWER CN2 7 POLE MALE N C N C SHIELD 2...

Page 24: ...B P 24V Y1 A Y1 B 10 11 12 13 14 15 P 16 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 CN1 POWER CN2 7 POLE MALE N C N C SHIELD 24V N C N C 0V 3 4 5 6 7 1 2 Ground Power Power 1 2 3 4 5 6 7 ANALOG B 15 POLE...

Page 25: ...24V 28 27 26 25 COM CN6 PIN 1 8 programmable galvanic insulation galvanic insulation 0V COM 5 4 3 2 24V 4 3 2 1 COM 5 1 7 6 8 8 7 6 CN3 INPUTS OUTPUTS CN2 CN7 8061 103 VALVE 16 POLE MALE 1 Y1 0V Y2 B...

Page 26: ...B 10 11 12 13 14 15 P 16 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 CN1 POWER CN2 7 POLE MALE N C N C SHIELD 24V N C N C 0V 3 4 5 6 7 1 2 Ground Power Power 1 2 3 4 5 6 7 ANALOG B 15 POLE FEMALE 1 Y1 12V...

Page 27: ...alvanic insulation 0V COM 5 4 3 2 24V 4 3 2 1 COM 5 1 7 6 8 8 7 6 CN3 INPUTS OUTPUTS CN2 CN7 8061 105 VALVE 16 POLE MALE 1 Y1 0V Y2 B P 0V Y1 A P Y1 24V Y1 B Y2 0V Y2 A 2 3 4 5 6 7 8 9 Y2 24V Y2 A Y2...

Page 28: ...Delem V0614 2 1 Part II Machine settings This section will describe the necessary settings of a DA 52s control regarding machine settings...

Page 29: ...nu press the key to go to the program constants on the first parameter enter the access code 14753 The main menu of the machine parameters appears For a description of menu 1 to 4 we refer to the Dele...

Page 30: ...n procedure the control needs to reboot Therefore do not disconnect the USB disk until the update has been completed The update procedure runs as follows Insert the portable USB Drive into an availabl...

Page 31: ...et called DA 52s Application is used to upgrade the control Operating system and the DA application without affecting the existing user data products tools materials on the control A set called DA 52s...

Page 32: ...lways the updater will produce a message window after each stage of the update With this setting on the update process can be monitored in detail On error you will not receive intermittent messages un...

Page 33: ...will reboot or depending on the setting Automatic reboot show a message the control should be restarted Figure 1 e In case the update stops when finished press the END key to start the control After...

Page 34: ...n the previous section the Updater offers the possibility of a backup on start up When the button Make backup has been pressed the following screen appears Figure 1 f The Updater asks for a directory...

Page 35: ...e 1 g The names you see in the list are retrieved from each available configuration file You can change the content to add items to the standard Delem update set or create a small set which can be run...

Page 36: ...is displayed in the updater window The update program is delivered with a text file called UpdaterReadme txt Also the standard configuration file Application cfg contains a lot of comment which descr...

Page 37: ...scription is placed In the middle a 16 digit number is placed divided by dashes When requesting an option you must enter this number exactly as it is shown including the dashes When an option must be...

Page 38: ...to start option installation When pressed the screen looks as follows Figure 1 j At the top of the screen the serial number of the control is displayed On the left side of the screen a list of possib...

Page 39: ...ertificate Server certificates delem com this is explained in detail in the next paragraph obtain a certificate file from Delem and put it on a USB disk or on the control disk in the option program se...

Page 40: ...After a certain period you will receive a disk with the license file Another method is to send the UIR file by e mail to Delem and request the option You will receive a license file shortly The third...

Page 41: ...Delem V0614 2 14 Figure 1 l press the button submit below the field Figure 1 m...

Page 42: ...SB disk resume with the option procedure as described in the previous section When a license has been registered the file with the registration code is stored on the control disk in the directory Hard...

Page 43: ...he Delem control application is switched to the background but remains active To activate a certain application click on the Start button in the lower left corner of the screen Choose an application f...

Page 44: ...e of the screen the Windows taskbar appears move the pointer to the expression Delem controller click on the right mouse button a small pop up box appears with the instruction close see figure below c...

Page 45: ...n hard disk will be used to indicate this internal storage device Any file that must be stored for later use should be stored somewhere in the directory tree of the hard disk Some important directorie...

Page 46: ...ible to set these files as read only files This way settings cannot be changed To set the file to read only proceed as follows open the Windows Explorer browse to the correct location directory to fin...

Page 47: ...Windows Explorer has the setting to view all files From within the Explorer open the View menu and select Options The following window appears Figure 2 d Do not show hidden files and folders The file...

Page 48: ...ata Tools mpsupp These files contain spindle correction tables for correction of axes positions See the Delem machine parameter manual for more information about spindle corrections MAC_0001 DLC Locat...

Page 49: ...ted or lost the control will not function anymore BLDR Location Hard Disk Windows startup file Do nothing with this file If this file gets deleted or lost the control will not function anymore BOOT IN...

Page 50: ...files to or from the flash memory In the standard file one task is implemented activate the Delem application Other tasks can be added if required To enable fast editing of this batch file the contro...

Page 51: ...that start with REM are considered as comment In the beginning of the file the if instruction checks if the Delem application has a KO table to work with If such a KO table is present the subsequent i...

Page 52: ...owing two situations have different approaches for the rescue operation What to do when the DA 52s application does not start The control boots and shows the desktop What to do when the Control does n...

Page 53: ...s a black screen with a Delem logo Preparation To perform the procedure on the control the following is necessary empty USB stick to create a Rescue stick if required USB stick with a backup or update...

Page 54: ...stick b Follow instruction on the screen 7 After the backup the kernel will be installed follow the instructions on the screen Do not use the USB stick with recovered data Use the USB stick with a bac...

Page 55: ...it in Delem Licences 13 Optionally follow the same procedure for the X2 option 14 Via Machine Parameters you can now choose to update the control with the rescue stick This gets the control to as clos...

Page 56: ...that the file can be copied back to the control The procedure to open and modify the sequencer runs as follows go to the Windows environment activate the Windows Explorer go to the subdirectory Hard D...

Page 57: ...ameter Sequencer from USB memory can be switched on When the sequencer is final the softkey Install Sequencer can be used to copy the sequencer files seq_inp TXT and DEF to the sequencer directory in...

Page 58: ...Here you must enter a level 2 code which is also used to modify all Delem machine parameters in the DA application The default access code here is 32157 With the new command a new file is created Typ...

Page 59: ...ing when a fast closing or a pressing command is activated The program will continue to record until an UDP upper dead point signal is generated indicating that the bend cycle is finished Closing Pres...

Page 60: ...e start measure record a pressbrake cycle previous jump to previous recording next jump to next recording fix cursor freeze the cursor on the current position and move with a second cursor to another...

Page 61: ...signals are described in detail Remarks If cycle files must be kept for further analysis it is recommended to store them in non volatile memory For instance when the new command is first used to crea...

Page 62: ...To be able to test a DA 52s control it has been equipped with a diagnostic program With the test functions of the diagnostic program the service engineer can test the control itself and the communica...

Page 63: ...e the proportional valves can be deflected The height retaining valves have to be in the closed position in order to prevent the top beam coming down It is good practice to place the top beam in its l...

Page 64: ...s the menu as indicated in figure 2 a example of diagnostic main menu Figure 2 a Diagnostic Options 1 Keys Testing all the frontpanel keys See Chapter 3 2 Display test Testing the screen 3 I O test Te...

Page 65: ...rt stop keys by pushing the corresponding keys The result is that the corresponding key on the screen will light up The reading of the movement keys is tested by a counter When you press the key it mu...

Page 66: ...0614 3 5 4 Screen test Function The screen of the control can be tested with 2 different test programs to be selected with the front panel keys Figure 4 a colortest Check the display of colours on the...

Page 67: ...bout the colour setting and correct functioning of the colour screen you will see a number of vertical bars It is important that the 3 main colours are available red green and blue Figure 4 b End To e...

Page 68: ...set all outputs Reset all digital outputs of the control set to zero Toggle anin display Function to switch value of analogue input voltage between AD points and a percentage reference disable Testing...

Page 69: ...hould not move A possible movement can be corrected with the offset adjustment of the concerning motor drive 4 For further fine tuning you can adjust the value of the OFFAN1 again Testing the digital...

Page 70: ...ption Via the cursor keys or the function keys S1 S2 and S3 you can select the required valve The test procedure for valve deflection depends on the type of valves that is installed On the following t...

Page 71: ...f hysteresis it is recommended to go first to 100 and than to the required 10 6 Move cursor to Left valve LVDT This is the read out of the left proportional valve The value should now be 7 15V If not...

Page 72: ...uld now also be zero 3 If the measured output voltage is not zero you must set the output voltage to zero with the offset adjustment 4 Repeat these steps for the other valve 5 Further fine tuning can...

Page 73: ...Delem V0614 A 1 Appendix A Reference list 1 Delem machine parameters 2 Delem Sequencer Programming Language 3 Reference manual for operation of DA 52s...

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