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8

iom 1900 / 2400 dual hose reel manual

P/n 962101 2008.10.24  rev. 2

2.0 Installation

2.3 Guide rails

2.3.1  The optional guide rails can be installed on any of the 1900 & 2400 

Series Dual Hose Reels.

2.3.2  Guide Rails provide  a barrier between the hose and rotating spool 

flange rim.  They also act as a safety barrier for installations where 
human contact with the rotating spool flange is likely to occur.

2.3.3  Guide Rails provide  additional assurance that the hose will wrap 

efficiently on the spool for applications involving rigorous motion.

2.3.4  Guide Rails can act as a substitute for the roller guide in applications 

that require a two-way pay-out.

2.3.5 Guide rail installation

2.3.5.1  Guide Rails are mounted to the base using the holes on the 
side edges of the base.

2.4 roller Guides

2.4.1  All 1900 / 2400 Dual Hose Reel units are equipped with a roller guide.  

The guide’s function is to center the hose on the spool and to help the 
reel wrap the hose more evenly.

2.4.2  The guide must be located and secured prior to making any hose 

connections.

2.4.3  The hose should not bear against either of the spool flanges during 

winding as this will tend to inhibit level winding of the hose.

2.4.4  The guide should be secured at the best of two possible positions so 

that a minimum change of direction occurs at the guide; otherwise, 
hose life will be reduced and reel operation will be impaired.

2.4.4.1  Mount the guide to the reel between the inside edge of the 
frame and the spool.  Using the two longer motor mount bolts in the 
required holes, place the guide arm in position so the cable pays 
horizontally off the top of the spool or vertically towards the top of the 
spool.

Summary of Contents for Conductix-Wampfler 1900 Series

Page 1: ...1 iom 1900 2400 dual hose reel manual P N 962101 2008 10 24 Rev 2 Dual Hose Reel Series 1900 2400...

Page 2: ...goods shall arise once Buyer returns such goods FOB point of original shipment by Seller at the risk and cost of Buyer Goods replaced by Seller shall become the property of Seller There is no guarante...

Page 3: ...Temperature Rating 1 6 Labels and Markings 2 0 Installation 2 1 Application Types 2 2 Mounting 2 3 Guide Rails 2 4 Roller Guides 2 5 Ratchet 2 6 Hose Installation and Replacement 2 7 Spring Tension Ad...

Page 4: ...4 iom 1900 2400 dual hose reel manual P N 962101 2008 10 24 Rev 2 Basic Component Identification Swivel Reducer Spring Motor Frame Spool Shaft Roller Guide Spool Assembly Reducer Swivel...

Page 5: ...ion Contact the factory for assistance US 1 800 521 4888 Canada 1 800 667 2487 1 4 Specifications Listings 1 4 1 1900 2400 Series Hose Reel products are not certified or listed by any independent cert...

Page 6: ...se is lifted vertically in lift applications The reel is normally designed to handle only the total weight of the hose with fluid Some lift applications may require ball stops to control the length of...

Page 7: ...gle of deflection is not constant and exceeds 15O to either side Otherwise excessive hose wear and unreliable operation will result 2 2 1 6 A safety chain should be used for all overhead installations...

Page 8: ...holes on the side edges of the base 2 4 Roller Guides 2 4 1 All 1900 2400 Dual Hose Reel units are equipped with a roller guide The guide s function is to center the hose on the spool and to help the...

Page 9: ...as a unit The holes provided for the attachment of the ratchet pawl assembly are located in the lower middle of the frame 2 5 4 2 2 Insert the 2 3 8 16x1 bolts provided in the frame 2 5 4 2 3 Positio...

Page 10: ...supplied with swivel ends it will be necessary to cut banding from hoses to allow hose to rotate independent from each other 2 6 3 Hose Installation 2 6 3 1 Prepare the hose to be loaded onto the reel...

Page 11: ...sion Pull the hose out the required distance and allow it to rewind 2 7 3 Adjusting Spring Tension 2 7 3 1 Additional setup turns may be added One setup turn can be removed if the torque tension is to...

Page 12: ...nance Warnings 4 1 1 Be sure all pressure is off for maintenance 4 1 2 Follow lock out tag out procedures as outlined in OSHA section 1910 147 where appropriate 4 2 Lubrication 4 2 1 All springs and b...

Page 13: ...ly drain pressure from hoses 4 5 3 2 Unhook hose ends from external equipment and allow reel to fully retract using care not to let the reel retract in an uncontrolled manner 4 5 3 3 Unscrew swivel fi...

Page 14: ...pring Reel will not disengage 1 Over extension of reel 1 Manually rotate reel spool to disengage ratchet Do not overextend or adjust guide to prevent lockup when reel is overextended 2 Readjust ball s...

Page 15: ...15 iom 1900 2400 dual hose reel manual P N 962101 2008 10 24 Rev 2 1900 2400 Dual Hose Reel Parts View 1 6F 6D 6B 6A 5 4 3 A B 2 1 1B 1A 3 6C 6E 1B 1A...

Page 16: ...96 102296 102296 102296 6E Outer Flange 42937 42937 42939 42939 42939 42939 42939 42939 6C Drive Hub S390 8048 TK S390 8048 TK S390 8048 TK S390 8048 TK S390 8048 TK S390 8048 TK S390 8048 TK S390 804...

Page 17: ...17 iom 1900 2400 dual hose reel manual P N 962101 2008 10 24 Rev 2 Notes...

Page 18: ...18 iom 1900 2400 dual hose reel manual P N 962101 2008 10 24 Rev 2 Notes...

Page 19: ...19 iom 1900 2400 dual hose reel manual P N 962101 2008 10 24 Rev 2 Notes...

Page 20: ...2101 2008 10 24 Rev 2 www conductix com Conductix Wampfler 10102 F Street Omaha NE 68127 USA Customer Support Phone 800 521 4888 Fax 800 780 8329 Phone 402 339 9300 Fax 402 339 9627 info us conductix...

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