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5

iom 1900 / 2400 dual hose reel manual

P/n 962101 2008.10.24  rev. 2

1.0 Safety

1.1 Pressure Warnings

1.1.1 This equipment should be properly installed before use in accordance with local codes and ordinances.

1.1.2 The pressure to the hose reel should be disconnected from the hose reel before any service functions are performed.

1.1.3 This hose reel must not be used for pressure greater than the rating listed on the label.  See section 1.5 for Pressure and Temperature ratings.

1.2 operational Warnings

1.2.1 Exercise care when handling the hose reel during normal operation.  This hose reel has a rotating spool powered by springs under tension.

1.2.2  Do not use hose different from that for which the reel is intended.  Changes in diameter, weight per foot, length of hose or flexibility will affect the 

operation of the reel.

1.2.3 Mounting hardware and fasteners should be installed to maintain tightness under vibration and checked periodically to ensure tightness.

1.2.4  Overhead installation mountings should be such that the reel is not supported by bolts in tension.  A safety chain or cable is strongly recommended 

to minimize damage and/or possible injury in the event of mounting failure.

1.3 maintenance Warnings

1.3.1

  

WarninG: 

Modification of this equipment may cause excessive wear and will void the warranty.  Contact the manufacturer regarding changes or 

modifications of equipment which could affect reliability or safety.

1.3.2  

do noT disassemBle The sPrinG moTor For anY reason. 

 

Serious personal injury could result.  This hose reel is equipped with springs 

under tension.  Contact the factory for assistance.

us: 1-800-521-4888

Canada: 1-800-667-2487

1.4  specifications & listings

1.4.1 1900 / 2400 Series Hose Reel products are not certified or listed by any independent certifying or regulatory body.

1.4.2 

The following specifications apply to all 1900 / 2400 series hose reels:

1.4.2.1  1900 / 2400 Series Hose Reels are intended for industrial use and are provided with permanent mounting means.

1.4.2.2  1900 / 2400 Series Hose Reel Spring Motors are weather-tight and self-contained.

1.5  Pressure & Temperature rating

1.5.1  All Insul-8 1900 / 2400 Series Hose Reels without hose installed are rated at 5000 P.S.I.  Reels should not be used at pressures greater than 

the rating of the hose.

1.5.2 Installed hose is suitable for delivery of specified fluids only.

1.5.3  The operational rating of a reel not equipped with hose is determined by the capacity of the installed hose.  The pressure rating of the reel 

without hose must not be greater than 5000 P.S.I.  Variations in the OD of higher rated hose will affect the operational capacity of the reel.

1.6 labels & marking

1.6.1 

hose reels with and without hose

1.6.1.1  The marking of the hose reel provided with or without hose includes the following:

1.6.1.1.1   The label on the frame includes the Conductix-Wampfler name and logo, the product catalog number, PSI rating, description of the reel 

and what type and length of hose intended for use on the reel.

1.6.1.1.2   The maximum pressure rating for  every hose reel supplied without hose is marked on the Conductix-Wampfler Identification Label.  

Actual rating is determined by the installed hose and is not to exceed the indicated maximum rating.  The pressure rating of the hose 
installed on reels provided without hose must be marked on the label upon installation.

Summary of Contents for Conductix-Wampfler 1900 Series

Page 1: ...1 iom 1900 2400 dual hose reel manual P N 962101 2008 10 24 Rev 2 Dual Hose Reel Series 1900 2400...

Page 2: ...goods shall arise once Buyer returns such goods FOB point of original shipment by Seller at the risk and cost of Buyer Goods replaced by Seller shall become the property of Seller There is no guarante...

Page 3: ...Temperature Rating 1 6 Labels and Markings 2 0 Installation 2 1 Application Types 2 2 Mounting 2 3 Guide Rails 2 4 Roller Guides 2 5 Ratchet 2 6 Hose Installation and Replacement 2 7 Spring Tension Ad...

Page 4: ...4 iom 1900 2400 dual hose reel manual P N 962101 2008 10 24 Rev 2 Basic Component Identification Swivel Reducer Spring Motor Frame Spool Shaft Roller Guide Spool Assembly Reducer Swivel...

Page 5: ...ion Contact the factory for assistance US 1 800 521 4888 Canada 1 800 667 2487 1 4 Specifications Listings 1 4 1 1900 2400 Series Hose Reel products are not certified or listed by any independent cert...

Page 6: ...se is lifted vertically in lift applications The reel is normally designed to handle only the total weight of the hose with fluid Some lift applications may require ball stops to control the length of...

Page 7: ...gle of deflection is not constant and exceeds 15O to either side Otherwise excessive hose wear and unreliable operation will result 2 2 1 6 A safety chain should be used for all overhead installations...

Page 8: ...holes on the side edges of the base 2 4 Roller Guides 2 4 1 All 1900 2400 Dual Hose Reel units are equipped with a roller guide The guide s function is to center the hose on the spool and to help the...

Page 9: ...as a unit The holes provided for the attachment of the ratchet pawl assembly are located in the lower middle of the frame 2 5 4 2 2 Insert the 2 3 8 16x1 bolts provided in the frame 2 5 4 2 3 Positio...

Page 10: ...supplied with swivel ends it will be necessary to cut banding from hoses to allow hose to rotate independent from each other 2 6 3 Hose Installation 2 6 3 1 Prepare the hose to be loaded onto the reel...

Page 11: ...sion Pull the hose out the required distance and allow it to rewind 2 7 3 Adjusting Spring Tension 2 7 3 1 Additional setup turns may be added One setup turn can be removed if the torque tension is to...

Page 12: ...nance Warnings 4 1 1 Be sure all pressure is off for maintenance 4 1 2 Follow lock out tag out procedures as outlined in OSHA section 1910 147 where appropriate 4 2 Lubrication 4 2 1 All springs and b...

Page 13: ...ly drain pressure from hoses 4 5 3 2 Unhook hose ends from external equipment and allow reel to fully retract using care not to let the reel retract in an uncontrolled manner 4 5 3 3 Unscrew swivel fi...

Page 14: ...pring Reel will not disengage 1 Over extension of reel 1 Manually rotate reel spool to disengage ratchet Do not overextend or adjust guide to prevent lockup when reel is overextended 2 Readjust ball s...

Page 15: ...15 iom 1900 2400 dual hose reel manual P N 962101 2008 10 24 Rev 2 1900 2400 Dual Hose Reel Parts View 1 6F 6D 6B 6A 5 4 3 A B 2 1 1B 1A 3 6C 6E 1B 1A...

Page 16: ...96 102296 102296 102296 6E Outer Flange 42937 42937 42939 42939 42939 42939 42939 42939 6C Drive Hub S390 8048 TK S390 8048 TK S390 8048 TK S390 8048 TK S390 8048 TK S390 8048 TK S390 8048 TK S390 804...

Page 17: ...17 iom 1900 2400 dual hose reel manual P N 962101 2008 10 24 Rev 2 Notes...

Page 18: ...18 iom 1900 2400 dual hose reel manual P N 962101 2008 10 24 Rev 2 Notes...

Page 19: ...19 iom 1900 2400 dual hose reel manual P N 962101 2008 10 24 Rev 2 Notes...

Page 20: ...2101 2008 10 24 Rev 2 www conductix com Conductix Wampfler 10102 F Street Omaha NE 68127 USA Customer Support Phone 800 521 4888 Fax 800 780 8329 Phone 402 339 9300 Fax 402 339 9627 info us conductix...

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